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Manual

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English translation of German original

KACO blueplanet 3.0 TL3
KACO blueplanet 4.0 TL3
KACO blueplanet 5.0 TL3
KACO blueplanet 6.5 TL3
KACO blueplanet 7.5 TL3
KACO blueplanet 8.6 TL3
KACO blueplanet 9.0 TL3
KACO blueplanet 10.0 TL3

These instructions form part of the product and must be carefully read, observed and stored in a place which is freely accessible at all
times.

Authorised electrician

Important safety instructions

Summary of Contents for blueplanet 3.0 TL3 M2 WM OD IIG0

Page 1: ...3 KACO blueplanet 6 5 TL3 KACO blueplanet 7 5 TL3 KACO blueplanet 8 6 TL3 KACO blueplanet 9 0 TL3 KACO blueplanet 10 0 TL3 These instructions form part of the product and must be carefully read observ...

Page 2: ...me In this the product Photovoltaik Netzeinspeise Wechselrichter Designated as a unit for reading reasons Trademarks All brand and product names used in this document are trademarks or registered trad...

Page 3: ...ing the connection area 30 8 Commissioning 31 8 1 Requirements 31 8 2 Preconditions relating to standards 31 9 Configuration and operation 32 9 1 Initial start up 32 9 2 Signal elements 32 9 3 User in...

Page 4: ...m firmware version onwards Type designation KACO article No KACO blueplanet 3 0 TL3 M2 WM OD IIG0 1001670 KACO blueplanet 4 0 TL3 M2 WM OD IIG0 1001671 KACO blueplanet 5 0 TL3 M2 WM OD IIG0 1001205 KA...

Page 5: ...w risk hazard Failure to observe this warning will lead to minor or moderate bodily injury CAUTION Risk of damage to property Failure to observe this warning will lead to property damage 1 3 3 Additio...

Page 6: ...ng to country speci c requirements details see manual No galvanic separation UTILITY INTERCONNECTED Fig 1 Name plate 1 5 Warnings on the device A warning sticker is affixed to the device Read the warn...

Page 7: ...surroundings of the device must comply with the applicable national and local standards When working on the PV generator in addition to disconnecting this from the grid it is also necessary to switch...

Page 8: ...otect the power semiconductors from high energy transients on the grid and generator sides Device temperature monitoring system EMC filter to protect the inverter from high frequency grid interference...

Page 9: ...tion area 9 DC isolator switch 5 AC connection 5 pole connector 3 2 1 Mechancial Components The DC isolator switch is located on the underside of the device The DC isolator switch is used to disconnec...

Page 10: ...USB connection of the device is a type A socket It is located on the underside of the housing and is protec ted by a safety cover The USB connection is specified to draw 500 mA of current Use the USB...

Page 11: ...panies also allow the installation of your own calibrated meters Selective main switch The selective main switch is to be specified by the power supply company Reference counter The reference counter...

Page 12: ...3x 12 00 A 415V 3x 12 50 A 400V 3x 13 10 A 380V 3 x 12 60 A 415V 3 x 13 00 A 400V 3 x 13 70 A 380V 3x 14 95 A 415V 3x 14 50 A 400V 3x 15 20 A 380V Max continuous current 3 x 4 8 A 3 x 6 4 A 3 x 8 0 A...

Page 13: ...unit no Protection class over voltage category I III AC II DC Grid monitoring Country specific Distribution system TN C System TN C S System TN S System TT System 3 0 TL3 4 0 TL3 5 0 TL3 6 5 TL3 7 5...

Page 14: ...n level outside the en closure 3 Item number 1001670 1001671 1001205 1001204 1001203 1001461 1001202 1001460 Name on nameplate KACO blue planet 3 0 TL3 M2 WM OD IIG0 KACO blue planet 4 0 TL3 M2 WM OD...

Page 15: ...due to impact risk of breakage to the device 1 Pack the device securely for transport 2 Transport the device using the intended carrying handles of the packaging box 3 Do not expose the device to any...

Page 16: ...the manufacturer warranty NOTE Access by maintenance personnel for service Any additional costs arising from unfavourable structural or installation conditions will be billed to the cus tomer Install...

Page 17: ...Lift the unit Key 1 Packaging 3 Device 2 Protective packaging 4 Grip recesses The device is transported to the installation location 1 Loosen packaging tape from cardboard box 2 Open carton at the fro...

Page 18: ...18 A Minimum clearance 150 mm without device304 5 mm recommended distance475 mm without device 510 mm C Minimum clearance 700 mm B Minimum clearance 500 mm D Recommended clearance 250 mm Cardboard pac...

Page 19: ...N O 4 3 Fig 15 Mounting the device Key 1 Opening 3 Insertion lugs 2 Centre of gravity 4 Mounting bracket Lifting and installing the device The mount has been installed 1 Lift the device using the lat...

Page 20: ...n the connection area until you perform installation 1 Seal off any plug in connections and screw fittings using sealing covers 2 Prior to installation check the inner area for condensation and if nec...

Page 21: ...ty value in accordance with the following basic conditions Country specific installation standards power rating of the device cable length type of cable installation local temperature 7 2 1 Requiremen...

Page 22: ...eter used 3 Slide the housing and seal over the cable 4 Remove the insulation from the cable sl 50 mm 5 Shorten the wires N L1 by 8 mm if a single phase connection is present or shorten the wires N L1...

Page 23: ...see See section 9 4 1 Page 35 For questions regarding the appropriate type please contact the installer or our KACO new energy customer service NOTE When the line resistance is high i e long cables on...

Page 24: ...ve recommended standard connection 1 A B 2 UMPP n1 n2 Fig 25 Recommended standard connection 1 A B 2 UMPP n1 Fig 26 Parallel input with Y adapter short circuits the unused MPP Tracker B 1 A B 2 UMPP n...

Page 25: ...ea opened NOTE Before proceeding with the isolation ensure that you do not cut any individual wires 1 Strip the wires for DC connection sl 2 Insert isolated wires with twisted ends carefully up to the...

Page 26: ...ltage on the open ends of the DC cables 1 Only touch the PV generator cables on the insulation Do not touch the exposed ends of the cables 2 Avoid short circuits 3 Do not connect any strings with a gr...

Page 27: ...d lock washer provided W_T30 2 2 Nm 4 Check that the connected cable is fitted securely The housing is included in the equipotential bonding 1 Fig 32 Additional grounding point 1 Earthing bolt 7 6 Con...

Page 28: ...t into the cable fitting 5 Feed the connection cables into the connection area Ethernet cable inserted 2 1 Fig 34 Inserting the interface cable 1 Cable fitting for pass the Eth ernet cable 2 Cable fit...

Page 29: ...eeding 500 m generally require a repeater or a hub Maximum number of connected bus devices 99 devices 1 data monitoring unit Data line Twisted shielded Recommendation Li2YCYv twisted pair black for la...

Page 30: ...over of the device has been opened 1 Undo the cable fittings W_20 2 Pass the connection cable through the cable fittings 3 Connect wire A to the terminal marked INV OFF on the first device via the DO1...

Page 31: ...feed in mode Accordingly the self test menu dialogue is not visible if the inverter is disconnection from the grid A corresponding remote control com mand for starting the self test function via the R...

Page 32: ...EDs on the device control panel show the different operating states The LEDs can display the following states LED illuminated LED flashing LED not illuminated Operating status LED Icon Display Descrip...

Page 33: ...Status bar 6 Daily yield 3 Current time 7 Menu indicator 4 Feed in indicator 8 Current power Graphical display The graphical display shows measured values and data and allows the configuration of the...

Page 34: ...F Use the up button or down button to navigate Opening a menu item or a setting F Use the right arrow button and the Enter button Navigate to the next higher menu level discard change F Use the left...

Page 35: ...ons displayed on screen are dependent on the country and network settings and may vary ac cording to the type of device Functions restricted to one or more countries are labelled with country codes in...

Page 36: ...Press the Right arrow button or Enter button 4 1 2 3 4 Daily view NOTE Displays the recorded operating data graphically F Select the measured value to be displayed Supported measured values 1 Grid po...

Page 37: ...ime span during which the power threshold must be exceeded without interruption 4 1 2 3 4 Power threshold F Set power threshold from which the monitoring time up to activation begins 4 1 2 3 4 Operati...

Page 38: ...server F Open the menu Press the Right arrow button or Enter button 4 1 2 3 4 Operation mode F Activate or disable the integrated web server 4 1 2 3 4 Port F Set the port at which the web server can b...

Page 39: ...rvice 4 1 2 3 4 Grid parameter F Open the menu Press the Right arrow button or Enter button AT BG CZ FR OLD FR VFR13 FR VFR14 IE JP NL PL PT TR TW UD 4 1 2 3 4 Overvoltage shutd 10 min average 1 Speci...

Page 40: ...hutdown threshold for fast and slow overvoltage shut down 2 Set period from occurrence of the fault to shutdown of the device See Over voltage shutd 4 1 2 3 4 Undervoltage shutd 1 Specify the shutdown...

Page 41: ...cy shutd NOTE The device continuously monitors the grid frequency If the grid voltage exceeds or drops below the configured val ues the device switches off 1 Set limit values for underfrequency and ov...

Page 42: ...rametrization possible via WEBGUI 4 1 2 3 4 Powador protect Auto On Off NOTE Configures the support for grid shutdown via a Powador protect connected to the INV OFF input of the device Auto On A Powad...

Page 43: ...in 0 00 per thousand 4 1 2 3 4 Deact grad F Specify deactivation gradient in 0 00 per thousand minute if mode 1 or mode 2 is active This menu option is displayed permanently for IT and IL 4 1 2 3 4 Fa...

Page 44: ...power as of rated power above which control is ac tivated 4 1 2 3 4 Lock Out power 0 100 Smax F Set the active power as of rated power below which control is de activated 4 1 2 3 4 Lock in time 0 s 6...

Page 45: ...s possible via the web interface BE CH NS CY DE NS DK JP 50HZ JP 60HZ LU NS TW UD 4 1 2 3 4 Grid errors NOTE Display of grid faults F To show the last 5 grid fault messages press the Show button 4 1 2...

Page 46: ...Off Deactivates dynamic grid support using dynamic reactive current Dynamic grid support remains active on account of immunity to inter ference Setting Manual Pre defined zero current F Select a contr...

Page 47: ...ure Max conn voltage after grid failure F Set min and max switch on voltage after grid monitoring 4 1 2 3 4 Min conn frequency after grid failure Max conn frequency after grid failure F Set min and ma...

Page 48: ...NOTE The output power of the device can be set permanently to a lower value than the maximum output power by the in ternal power limitation This may be necessary in order to limit the maximum power r...

Page 49: ...l password protection 3 Confirm action field 4 1 2 3 4 Priority mode Q Priority P Prior ity F Set priority for reactive power Q or active power P NOTE When it comes to P priority the reactive power ad...

Page 50: ...tivation threshold 230V 276V F Specify the activation threshold NOTE If the 10 min mean value of the voltage exceeds the ac tivation threshold then the function is enabled The power level is adjusted...

Page 51: ...A If a device with a higher power requirement is used the power supply for the USB in terface automatically shuts down to protect the device from damage Web server This device has an integrated web se...

Page 52: ...the buttons daily view monthly view yearly view or overview Filtering the display period only possible with daily view 1 Open the web server 2 Select the daily view 3 To show or hide measurements sele...

Page 53: ...quired The following message appears if the DC power supply is too low DC power supply too low Perform update anyway In this case select No and perform the update with a stable power supply f the unit...

Page 54: ...high level of process reliability Firmware version of device is identical to the specifications of the Sunspec Modbus 1 Enable the entry Network Modbus TCP Operation mode Network services Modbus TCP...

Page 55: ...with a nominal voltage of 277 480 correspond to the first figure tak ing into consideration the voltage values in this table 1 P p u Q P u 0 6 0 4 0 2 0 1 0 8 1 2 0 6 0 6 1 0 0 above 390V at 380V at...

Page 56: ...t receive a new power factor spe cification falls back to the previously valid reactive power procedure If the timeout is set to 0 seconds the transmitted power factor specification is permanently ret...

Page 57: ...this case a characteristic curve is specified which can be used to configure up to 10 nodes value pairs for active power and cos The active power is entered as a in relation to the nominal power Othe...

Page 58: ...be 0 for the last node the power must be 100 The power values of the nodes must increase continu ously Note Storage inverters only for feed in operation 0 100 cos of the node Over excited un der exci...

Page 59: ...mber of nodes 2 10 Specify the number of nodes for the Q U characteristic curve 1st node 10th node 0V Max voltage in continuous operation Voltage of the node in volts The voltage values of the nodes m...

Page 60: ...is the function is activated as soon as the voltage exceeds the configured voltage of data point 1 dp1 The power limit follows the characteristic curve a straight line between dp1 and dp2 The function...

Page 61: ...of a change in the act ive power set value With a voltage change the active power is changed according to a PT 1 characteristic curve with a settling time of 5 Tau Note The settling time is overlaid...

Page 62: ...connection guidelines prohibit adjustments Adjusting the active power P f in the event of underfrequency Some grid connection guidelines also require adjustment of the active power P f in the event o...

Page 63: ...n order to prevent any negative impact on is land detection However P f has no negative impact on KACO s en hanced island detection Frequency of the max imum deactivation threshold 45 50 2 Hz Frequenc...

Page 64: ...is overlaid with the settling time 10 3 FRT Dynamic grid support Fault Ride Through A generation plant s ability to remain immune to voltage drops and voltage spikes in the supply system is a key ele...

Page 65: ...reactive current corres ponds to an inductive load In the reactive current priority mode the effective current is reduced to the extent necessary to comply with the limits of the maximum continuous c...

Page 66: ...e configured only the activation threshold for zero current has to be configured Priority Reactive cur rent limitation Active current priority Priority Reactive current priority Dynamic grid support a...

Page 67: ...ode 1 Mode 2 Mode 1 When calculating the reactive current the value of the dead band is not subtracted from the amount of voltage change As such formula 2 applies to overvoltage and undervoltage incid...

Page 68: ...ximum active power of the plant Fig 58 P Q operating range with limited active power Qmax Smax Pmax for PV inverters The power reduction parameters can be adjusted in SunSpec model DID123 During this...

Page 69: ...of the grid will remain live in an unintended island due to the balance of load and generation in this part of the grid The detection of uninten ded island formation is an important function of decen...

Page 70: ...thin some 100 ms well below 1000 ms The number of parallel inverters does not affect the reliability of this function This method also guarantees the minimisation of effects on the distribution grid I...

Page 71: ...fore opening the device Disconnect the AC and DC sides and wait at least 5 minutes NOTE There are components in the housing of the device which may only be repaired by the customer service team 1 Do n...

Page 72: ...basis 3 Remove dust from the ventilation inlets if necessary 11 2 2 Cleaning the heat sink NOTE Refer to our service and guarantee conditions on our homepage The cleaning intervals must be adapted to...

Page 73: ...er 2 Latch fan into latch bracket 3 Plug in the fan plug 4 Place fan cover onto fan cavity and fix in place with the fastening screws The replacement fan is ready for operation Switch unit on 4 3 1 2...

Page 74: ...Grid feed is interrupted due to a grid fault Due to a grid fault over undervoltage over underfrequency the device stopped the feed in process and disconnected from the grid for safety reasons Change...

Page 75: ...are able to hear the high fre quency hum caused by the device s operating frequency of ap proximately 17 kHz No action In spite of high radiation levels the inverter does not feed the maximum power in...

Page 76: ...or voltage fails under load in sufficient DC power a Compare the voltage measured with the no load voltage expected b Check if the DC isol ator switch is switched off c Check whether a D B 3 Constant...

Page 77: ...discon nection or External grid protection shutdown The activated grid and system protection has been tripped If the Powador pro tect is not required please check in the menu to see if Ac tivate Powa...

Page 78: ...resolve the is sue notify your au thorized electrician B E 32 Self test error The internal grid separation relay test has failed Notify your author ized electrician if the fault occurs re peatedly E...

Page 79: ...undervoltage L3 See description in the event of a fault 41 See action in the event of a fault 41 E 46 Grid failure overvoltage L3 See description in the event of a fault 41 See action in the event of...

Page 80: ...en cer tain country settings are activated the fre quency dependent power change is activated Normative require ment 64 Output current limitation Output current limiting The AC current is lim ited onc...

Page 81: ...ec ted the device to protect it against damage In case of repeated occurrence Contact a qualified electri cian E 87 Protection shutdown over current L1 A current that has been found on a conductor is...

Page 82: ...has shut down because of implaus ible internal measured values Notify KACO Ser vice K 105 Plausibility fault relay The device has shut down because of implaus ible internal measured values Switch off...

Page 83: ...voltage measurement technology error AC voltage measurement technology error Shutdown because the voltage meas urements upstream of and between the relays do not match F127 exited after 3 s E 128 Inte...

Page 84: ...r message merely a protective func tion of the inverter to prevent the capacity of the input from being exceeded Input power limitation DC1 The DC input power is limited once the specified maximum val...

Page 85: ...e falls below the set value Insulation error close to the centre of the PV string area covering 15 of the half of the string Insulation errors must be rectified in order to operate the system safely a...

Page 86: ...ing or missing AC voltage can in dicate this connec tion problem B 204 Protection shutdown grid volt L2 See description in the event of an error 203 See action in the event of an error 203 B 205 Prote...

Page 87: ...quence be carried out in the correct order 1 Check that there is no current in any of the DC cables using a clip on ammeter WARNING Risk of burns caused by hot housing components Housing components ca...

Page 88: ...pen and maintain the device 2 Before opening the device Disconnect the AC and DC sides and wait at least 5 minutes Device disconnected and secured against restart 1 Undo the 2 screws and carefully rem...

Page 89: ...nt conditions or temporary relocation from a cold to a hot environment 1 Prior to installation check the inner area for condensation and if necessary allow it to dry sufficiently be fore installation...

Page 90: ...faulty devices or accessories together with household waste Ensure that the old devices and any accessories are disposed of in a proper manner Packaging Ensure that the transport packaging is disposed...

Page 91: ...ith telephone number Information about the accessibility of the installation site You can find the following items and other information at our web site Kaco newenergy our current warranty conditions...

Page 92: ...irective relating to electrical equipment designed for use within certain voltage lim its EN 62109 1 2010 EN 62109 2 2011 2014 30 EU Interference immunity Directive relating to electromagnetic com pat...

Page 93: ...nt technical state at the time of printing Subject to technical changes No liability for printing errors Werner von Siemens Allee 1 74172 Neckarsulm Germany Tel 49 7132 3818 0 info kaco newenergy de w...

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