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ENG

ENG-6

The  Top  Aero-Ventilation  and  the  Wake  Stabilizer

PATENTED

  are  sophisticatedly 

designed to achieve light-weight and minimize damage on your head in case 

of  an  accident.  A  strong  impact  on  the  Top  Aero-Ventilation  and  the  Wake 

Stabilizer

PATENTED

. may damage them. Handle them with care.

4

Top Aero-Ventilation System

Outer air

Humid air

Liner

Shell

Humid air inside of the helmet

Top ventilation

Outer air

Outer air

Liner

Shell

Head-Ventilation

The Wake Stabilizer

PATENTED

 , KABUTO’s unique 

system, is developed by analyzing the results of 

wind tunnel experiments at several angles. This 

unique system controls the airflow around the 

helmet and reduces loads while riding.   

Wake Stabilizer

PATENTED

6

A helmet is pulled backwards due to the 

air pressure from ahead while riding. 

However, the Top-Aero-Ventilation 

System helps resolving such matter.

The Top Aero-Ventilation System 

improves the air-flow effectively, and 

discharges humid air inside of the helmet 

to the outside by the “negative pressure”. 

As a result, the inside of the helmet is 

comfortable in hot summer and under 

hard conditions such as racing scenes. 

The Top Aero-Ventilation 

System is equipped with a 

shutter function to allow 

adjustments of air intakes as 

desired to shut off cold air in 

cold winter and water drops in 

rainy weather.

“Top Aero-Ventilation System” and “Wake 

Stabilizer

PATENTED.

Wake Stabilizer 

PATENTED.

Section view of Top Aero-Ventilation System 

“Top Aero-Ventilation System” and “Wake Stabilizer

 

PATENTED

A helmet is pulled backwards due to the 

air pressure from ahead while riding. 

However, the Top-Aero-Ventilation 

System helps resolving such matter.

The Top Aero-Ventilation System 

discharges humid air inside of the helmet 

to the outside by the “negative pressure”. 

As a result, the inside of the helmet is 

comfortable in hot summer and under 

hard conditions such as racing scenes. 

The Top Aero-Ventilation System 

is equipped with a shutter function 

to allow adjustments of air intakes 

as desired to shut off cold air in 

cold winter and water drops in 

rainy weather.

The Wake Stabilizer PATENTED, KABUTO’s 

unique system, is developed by analyzing the 

results of wind tunnel experiments at several 

around the helmet and reduces loads while 

riding.  

Outer air

Head Ventilation

Outer air

Outer air

Humid air

Top Ventilation

Shell

Shell

Liner

Liner

Humid air inside 

of the helmet

Wake Stabilizer  

(PATENTED)

Wake Stabilizer

 

(PATENTED)

Section view of Top Aero-Ventilation System 

Top Aero-Ventilation System

Head Ventilation

Head Ventilation

Air duct

Top Aero-Ventilation System

Top Aero-Ventilation System

The Top Aero-Ventilation and the Wake Stabilizer 

PATENTED

 are sophisticatedly 

designed to achieve light-weight and minimize damage on your head in case 

of an accident. A strong impact on the Top Aero-Ventilation and the Wake 

Stabilizer 

PATENTED

. may damage them. Handle them with care.

CAUTION

Summary of Contents for Japan FF-5V

Page 1: ...truction Manual Manuel d utilisation Gebrauchsanweisung Manuale d istruzioni Indice Manual de instrucciones Handleiding Bruksanvisning Instrukcja obs ugi Instruktionsmanual Manual de instru es K ytt o...

Page 2: ...al PRIOR TO USE READ THIS INSTRUCTION MANUAL THOROUGHLY AND KEEP THIS FOR FUTURE REFERENCE BEFORE USE Instruction Manual PRIOR TO USE READ THIS INSTRUCTION MANUAL THOROUGHLY AND KEEP THIS FOR FUTURE R...

Page 3: ...nquiries and request for repair P 24 FF 5V Instruction Manual Table of Contents P 1 PARTS LIST FF 5V Instruction Manual Table of Contents P 1 FOR SAFE AND COMFORTABLE USE NOTES BEFORE USE P 2 CHINSTRA...

Page 4: ...Never modify the helmet Select the proper size Fasten the chinstraps before riding Helmet care and cleaning ENG 2 Thank you very much for purchasing a KABUTO helmet This Instruction Manual describes...

Page 5: ...dent Do not use your helmet for any purpose other than to use for protecting your head while riding ENG 3 Do not paint or apply solvent Any paint glue adhesive stickers etc or the use of detergents an...

Page 6: ...ean areas it is obliged to display this label by sewing it directly on a chinstrap Normal condition Normal condition Snap Snap CAUTION Chinstrap ENG 4 Remove Replace Chinstrap covers When the chinstra...

Page 7: ...ent while riding the helmet may drop off and may cause serious injuries Fastening Chinstraps D ring Chinstrap Snap ENG 5 Fastening Chinstraps Be sure to fasten the chinstraps securely Otherwise in cas...

Page 8: ...Wake StabilizerPATENTED Wake Stabilizer PATENTED Section view of Top Aero Ventilation System Top Aero Ventilation System and Wake Stabilizer PATENTED A helmet is pulled backwards due to the air press...

Page 9: ...entilation Please read WARNING and Repairing the ventilations on the next page Head Ventilation Top Aero Ventilation ENG 7 Ventilation Shutter Function Slide the lever forwards to shut off air from th...

Page 10: ...Pressing down the button Release button end Fig 1 Fig 2 8 Pull the shield in the direction of the arrow Pull the shield in the direction of the arrow Pullitalongthe angleoftheendof button Single Acti...

Page 11: ...in opening and closing the shield or lead to the removal of the shield while riding thereby causing a great risk If the opening and closing operations are not properly performed or abnormal noise is h...

Page 12: ...on and is a registered brand name of Pinlock systems B V Further patents have been applied for Pinlock Original Insert Lens Pinlock Original Insert Lens has international patent protection and is a re...

Page 13: ...ginal Insert Lens is pushed out so that it will be in close contact with the shield Loosening the Pinlock Original Insert Lens Please read carefully the CAUTION and the CAUTION Pinlock Original Insert...

Page 14: ...to remove the Shield Ratchet Screws Turn the screw by applying the screwdriver vertically to the screw If the improper sized screwdriver is used or the screw is turned diagonally the threads may be s...

Page 15: ...hollow space on the side of the helmet and align the mounting holes on the shield ratchet with the mounting holes on the helmet Fig 2 First check the side of the Shield Ratchet as shown in Fig 1 Fast...

Page 16: ...urely and pull it Fig 2 Pull out the front Joint Hook at the front of the cheek pad to the direction of the arrow as shown in theFig 3 Pull out the rear Joint Hook by turning it around the Joint Bar a...

Page 17: ...rough the chinstrap cover then fasten 2 snaps and hook and loop fasteners at the back side of the cheek pad Follow the same procedures on the other side Push it into the direction of the arrow a Turn...

Page 18: ...er form Take out the inner foam for washing when it gets dirty Hole of the base platehole Hole of the base platehole ENG 16 Remove the lock cloth at the back side of the cheek pad from the hook and lo...

Page 19: ...front then fasten the hook and loop fasteners on the back Do not cover the hook and loop fastener by the interlining CAUTION Attaching the wrong side of the inner foam into the cheek pad may cause Be...

Page 20: ...S L XL Fig 1 Fig 2 18 NOTE Exchangeable between two sizes of M and L Exchangeable among all sizes Cheek Pad 1 set Right and Left Remove Replace Inner Pad Inner pad NOTE FF 5V interiors are exchangeabl...

Page 21: ...into the individual attachment slit Insert the interlining under the rubber trim with care especially in this area If the inner pad is not securely installed the helmet may be unstable while riding t...

Page 22: ...Stitching side is back Put the interlining into the inside of the rubber trim from both sides towards the center by hands Put the interlining to such an extent that the edge of the frame rubber is al...

Page 23: ...Shutter and pull it up Then the Wind Shutter will be removed Hold the interlining around the centre and pull it up To remove the Wind Shutter gently pull up and take off carefully Otherwise the cloth...

Page 24: ...alers for detailed information on repairing FF 5V Series Parts List and Table for Replacement 22 1 2 2 3 4 5 6 7 A C B 2 b 5 R 1 b 1 c 1 a 1 d 5 L 2 b 2 a R 2 a L 4 R 4 L 8 D The following parts canno...

Page 25: ...placing an order The materials and specifications are subject to change without prior notice for further improving the performance of the product Optional accessories FF 5V Series Parts for Replacemen...

Page 26: ...of sweat and brings cool and comfortable use Contact for inquiries and request for repair Evaporate sweat quickly to achieve cool and comfortable use COOLMAX is used for the interior fabrics in order...

Page 27: ......

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