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ENG

FF-5V Series Parts List and Table for Replacement 

FF-5V Series Parts for Repair

FF-5V Series Parts for Replacement

A

B

Top Aero Ventilation and

Wake Stabilizer

Wake Stabilizer

Head Ventilation

C

D

Chin Ventilation

Single colour
Graphics
Single colour
Graphics

Single colour

For S size shell (S size)
For L size shell (M size and L size)
For XL size shell (XL and XXL size) 

●Exclusive to FF-5V

●When the

 Top 

Aero-

V

entilation is replaced, both sides 

of the W

ake Stabilizer need to be replaced togethe

r. 

● Exclusive to FF-5V

 

The Head ventilation on the right and left will be 

replaced togethe

r.

● Exclusive to FF-5V

● Both sides of the 

W

ake Stabilizer will be replaced 

togethe

r. 

●Part

s size will be di

f

ferent according to the shell size.

●Exclusive to FF-5V

Part name & repairs

Colour / Size

Remarks

●These

 

parts

 are repaired at 

cost

 of the 

user

 

except

 

damage

 

attributable

 to a 

defect

 in 

material

 and 

workmanship

 of 

KABU

TO 

helmets.

 See Page 24 for the details for a request of repair.

2 3

1

2

3
4
5
6
7

8

SAF-P Shield

Shield Lever set

SAF-P Pinlock®Original Fog Free Insert Lens

SAF-Shield Ratchets set

Shield Ratchet Screws set

FF-5V Inner pad

FF-5V Cheek pads set

FF-5V Chinstrap covers

Breath Guard No.4

Wind Shutter No.2

Wake Stabilizer

*Exclusive to FF-5V

SAF shield with posts for Replace shield

SAF-P shield with pins for Pinlock®Original Fog Free Insert Lens

SAF mirror shield with posts for Reaplce sheild

SAF-P mirror shield with pins for Pinlock®Original Fog Free Insert Lens 

Replace shield

 [Replace shield needs the posts for attachment exclusive for Replace shield. 

The posts are packaged in "SAF shield with posts for Replace shield", above. ]

Breath Guard Pro

1-a: SAF-P Shield (Standard: Clear) x 1pce

1-b: Shield Lever x 1pce

1-c: 2.3x6 B-O Screw x 1pce

1-d: Pinlock®Original Fog Free Insert lens (Clear) x1pce

2-a: SAF Ratchets(Right and Left) x 1set

2-b: 7L-B screw ×4 pcs

2-b: 7L-B screw ×4 pcs

* See Page 18(S,M,L,XL,XXL) Inner pad x 1pce

* See Page 18 4-(R/L): (S,M,L,XL,XXL) Right & Left x 1set

5-(R/L): Chinstrap cover(R/L)×1set

Breath Gurad No.4 x 1pce

Wind Shutter No.2 x 1pce

For S size shell (XS and S size) R or L x 1 pce

For M size shell (M and L size) R or L x 1 pce

For XL size shell (XL and XXL size) R or L x 1 pce

Clear, Light Smoke, Medium Smoke, Smoke

Clear, Light Smoke, Medium Smoke, Smoke

Silver Mirror, Blue Mirror

Silver Mirror, Blue Mirror

Clear x 5 pcs

Smoke x 3pcs

Silver Mirror x 3pcs

Breath Gurad Pro x 1pce

No.

Parts

Parts included in package

●The parts listed above are available from an authorized KABU

TO dealer.

●Parts with colour variations, specify your desired colour in placing an orde

r.

●The materials and specifications are subject to change without prior notice for further improving the performance of the produc

t.

Optional accessories

FF-5V Series Parts for Replacement

Parts

Colour / Size

SAF-P Shield set

Shield Lever set

SAF-P Pinlock® Original Insert Lens

SAF Shield Ratchets set

Shield Ratchet Screws set

Breath Guard No.4

Top Aero Ventilation 

and Wake Stabilizer

Each colour / Right side

Each colour/ Left side

● Exclusive to FF-5V

● When the

 Top 

Aero-

V

entilation is replaced, both sides 

   of the W

ake Stabilizer need to be replaced togethe

r. 

● Exclusive to FF-5V

● When the

 Top 

Aero-

V

entilation is replaced, both sides 

   of the W

ake Stabilizer need to be replaced togethe

r. 

● Exclusive to FF-5V

 

The Head ventilation on the right and left will be replaced 

   togethe

r.

● Exclusive to FF-5V

● Both sides of the 

W

ake Stabilizer will be replaced 

togethe

r. 

● Part

s size will be di

f

ferent according to the shell size.

Each colour

Each colour

Each colour

Chin Ventilation

Head Ventilation

Wake Stabilizer

SAF-P mirror shield pins for Pinlock® Original Insert Lens

FF-5V Cheek pads set

SAF-P shield with pins for Pinlock® Original Insert Lens

FF-5V Cheek pads set

FF-5V Inner pad

SAF shield *with posts for Replace shield

Breath Guard Pro

Breath Guard Pro×1pce

For X

L

 size shell (X

L

 and XX

L

 size) R&

L

 x 1 set

Silver mirro

r

, Blue mirror

Breath Guard No.4×1pce

2-a:SAF ratchets (R/L) ×1 set

Smoke x 3 pcs

For S size shell (XS and S size) R&

L

 x 1 set

2-b:7L-B screw ×4 pcs

Clear

, Light Smoke, Medium Smoke and Smoke

See Page 18 (XS, S, M, L, XL,XXL) Cheek pads (R&L)×1 set

1-c:2.3X6 B-0 screw × 1 pce

Silver mirror x 3 pcs

For M size shell (M and 

L

 size) R&

L

 x 1 set

Silver mirro

r

, Blue mirror

Chinstrap cover (R/L)×1set

1-d:Pinlock® Original Insert Lens (Clear) ×1 pce

Clear x 5 pcs

Wind Shutter×1pce

2-b:7L-B screw ×4 pcs

Clear

, Light smoke, Medium smoke, Smoke

See Page 18 (XS, S, M, L, XL,XXL) Inner pad ×1pce

1-b:Shield lever ×1 pce

1-a:SAF-PShield (standard: Clear) × 1pce

Wind Shutter

Replace shield

[Replace shield needs the posts for attachment 

exclusive for Replace shield.

The posts are attached on  “SAF shield”, above.

FF-5V Chinstrap covers

SAF mirror shield *with posts for Replace shield

●The parts listed above are available at the authorized KABU

T

O dealers.

●Parts with colour variations, specify your desired colour in your orde

r.

prior notice for further improving the performance of the product.

●Check out our website for details about the parts. 

Wake Stabilizer 

* Exclusive to FF-5V

No.

Contains

Remarks

Optional accessories

■ Refer to page 24 for more information on repairing. 

●These parts are repaired at cost of the user except damage attributable to a defect in material and workmanship of KABU

TO 

helmets.

ENG-23

FF-5V Series Parts for Repair

Summary of Contents for Japan FF-5V

Page 1: ...truction Manual Manuel d utilisation Gebrauchsanweisung Manuale d istruzioni Indice Manual de instrucciones Handleiding Bruksanvisning Instrukcja obs ugi Instruktionsmanual Manual de instru es K ytt o...

Page 2: ...al PRIOR TO USE READ THIS INSTRUCTION MANUAL THOROUGHLY AND KEEP THIS FOR FUTURE REFERENCE BEFORE USE Instruction Manual PRIOR TO USE READ THIS INSTRUCTION MANUAL THOROUGHLY AND KEEP THIS FOR FUTURE R...

Page 3: ...nquiries and request for repair P 24 FF 5V Instruction Manual Table of Contents P 1 PARTS LIST FF 5V Instruction Manual Table of Contents P 1 FOR SAFE AND COMFORTABLE USE NOTES BEFORE USE P 2 CHINSTRA...

Page 4: ...Never modify the helmet Select the proper size Fasten the chinstraps before riding Helmet care and cleaning ENG 2 Thank you very much for purchasing a KABUTO helmet This Instruction Manual describes...

Page 5: ...dent Do not use your helmet for any purpose other than to use for protecting your head while riding ENG 3 Do not paint or apply solvent Any paint glue adhesive stickers etc or the use of detergents an...

Page 6: ...ean areas it is obliged to display this label by sewing it directly on a chinstrap Normal condition Normal condition Snap Snap CAUTION Chinstrap ENG 4 Remove Replace Chinstrap covers When the chinstra...

Page 7: ...ent while riding the helmet may drop off and may cause serious injuries Fastening Chinstraps D ring Chinstrap Snap ENG 5 Fastening Chinstraps Be sure to fasten the chinstraps securely Otherwise in cas...

Page 8: ...Wake StabilizerPATENTED Wake Stabilizer PATENTED Section view of Top Aero Ventilation System Top Aero Ventilation System and Wake Stabilizer PATENTED A helmet is pulled backwards due to the air press...

Page 9: ...entilation Please read WARNING and Repairing the ventilations on the next page Head Ventilation Top Aero Ventilation ENG 7 Ventilation Shutter Function Slide the lever forwards to shut off air from th...

Page 10: ...Pressing down the button Release button end Fig 1 Fig 2 8 Pull the shield in the direction of the arrow Pull the shield in the direction of the arrow Pullitalongthe angleoftheendof button Single Acti...

Page 11: ...in opening and closing the shield or lead to the removal of the shield while riding thereby causing a great risk If the opening and closing operations are not properly performed or abnormal noise is h...

Page 12: ...on and is a registered brand name of Pinlock systems B V Further patents have been applied for Pinlock Original Insert Lens Pinlock Original Insert Lens has international patent protection and is a re...

Page 13: ...ginal Insert Lens is pushed out so that it will be in close contact with the shield Loosening the Pinlock Original Insert Lens Please read carefully the CAUTION and the CAUTION Pinlock Original Insert...

Page 14: ...to remove the Shield Ratchet Screws Turn the screw by applying the screwdriver vertically to the screw If the improper sized screwdriver is used or the screw is turned diagonally the threads may be s...

Page 15: ...hollow space on the side of the helmet and align the mounting holes on the shield ratchet with the mounting holes on the helmet Fig 2 First check the side of the Shield Ratchet as shown in Fig 1 Fast...

Page 16: ...urely and pull it Fig 2 Pull out the front Joint Hook at the front of the cheek pad to the direction of the arrow as shown in theFig 3 Pull out the rear Joint Hook by turning it around the Joint Bar a...

Page 17: ...rough the chinstrap cover then fasten 2 snaps and hook and loop fasteners at the back side of the cheek pad Follow the same procedures on the other side Push it into the direction of the arrow a Turn...

Page 18: ...er form Take out the inner foam for washing when it gets dirty Hole of the base platehole Hole of the base platehole ENG 16 Remove the lock cloth at the back side of the cheek pad from the hook and lo...

Page 19: ...front then fasten the hook and loop fasteners on the back Do not cover the hook and loop fastener by the interlining CAUTION Attaching the wrong side of the inner foam into the cheek pad may cause Be...

Page 20: ...S L XL Fig 1 Fig 2 18 NOTE Exchangeable between two sizes of M and L Exchangeable among all sizes Cheek Pad 1 set Right and Left Remove Replace Inner Pad Inner pad NOTE FF 5V interiors are exchangeabl...

Page 21: ...into the individual attachment slit Insert the interlining under the rubber trim with care especially in this area If the inner pad is not securely installed the helmet may be unstable while riding t...

Page 22: ...Stitching side is back Put the interlining into the inside of the rubber trim from both sides towards the center by hands Put the interlining to such an extent that the edge of the frame rubber is al...

Page 23: ...Shutter and pull it up Then the Wind Shutter will be removed Hold the interlining around the centre and pull it up To remove the Wind Shutter gently pull up and take off carefully Otherwise the cloth...

Page 24: ...alers for detailed information on repairing FF 5V Series Parts List and Table for Replacement 22 1 2 2 3 4 5 6 7 A C B 2 b 5 R 1 b 1 c 1 a 1 d 5 L 2 b 2 a R 2 a L 4 R 4 L 8 D The following parts canno...

Page 25: ...placing an order The materials and specifications are subject to change without prior notice for further improving the performance of the product Optional accessories FF 5V Series Parts for Replacemen...

Page 26: ...of sweat and brings cool and comfortable use Contact for inquiries and request for repair Evaporate sweat quickly to achieve cool and comfortable use COOLMAX is used for the interior fabrics in order...

Page 27: ......

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