background image

4.2  Choosing  the  location

4.1  Important  information

4  Installation

6  720  608  487  

B  To  prevent  corrosion,  the  combustion  air  must  not  be  damaged

plastic,  cold  water  inlet  and  hot  water  outlet  (ZW ...)  

must  be  made  of  metal  pipes  with  a  minimum  length  of  

1.5m.

B  The  rules  and  directives  in  force  will  be  observed.

They  can  be  found,  for  example,  in  solvents,  

solvents,  paints,  adhesives,  flue  gases  and  cleaning  

products.

will  rinse  the  entire  installation  thoroughly.

B  Install  a  gas  valve  in  the  position  closest  to  the  boiler.

B  Check  that  the  boiler  is  suitable  for  the  type  of  gas  available.

B  Check  the  minimum  installation  instructions  in  the  

accessory  installation  instructions.

B  A  leak  test  should  be  followed  after  installation  of  the  gas  

network,  apart  from  careful  cleaning.  Such  a  test  shall  be  

performed  with  the  boiler  gas  valve  closed  in  order  to  

avoid  damage  due  to  overpressure.

B  Before  installation,  the  necessary  approvals  and  

approvals  will  be  sought  and  obtained  from  the  

competent  authorities.

The  maximum  temperature  of  the  boiler  surfaces  is  below  

85ÿC.  No  special  protective  measures  are  required  for  

constructions  made  of  combustible  materials  or  with  built-in  

furniture.  However,  the  different  regional  regulations  in  relation  

to  these  issues  need  to  be  taken  into  account.

B  Each  heater  shall  be  provided  with  a  ventilation  system  

(manual  or  automatic),  as  well  as  filling  and  draining  

valves  at  the  lowest  point  of  the  installation.

reducer  are  suitable  for  boiler  requirements  (see  

technical  information  in  2.12).

limestone  at  the  entrance  to  the  network  or  filling  the  circuit  

with  water  treated  by  limestone.

B  To  prevent  corrosion,  the  combustion  air  must  be  free  of  

hazardous  substances.  Halogenated  acids  containing  

chlorine  or  fluorine  bonds  are  considered  to  be  corrosion-

promoting  substances.

If  it  is  not  possible  to  meet  these  conditions,  another  

location  must  be  chosen  for  the  gas  inlet  and  outlet.

13  

closed  hot  water  and  central  heating  according  to  DIN  

4751,  Part  3.  No  minimum  flow  is  required  for  recirculated  

water.

B  Check  the  flow  rate  and  pressure  supplied  by

(TR  12,  TRZ  12-2,  TR  15  RF,  EU  9  D)  and  thermostatic  

faucets  (TK1)  in  radiators  you  can  get  more  economical  

operation.

authorized.

B  The  boiler  will  only  be  installed  in  heating  systems  with

Provisions  regarding  the  location  of  the  plant

Location,  connection  to  the  electricity  

network,  to  the  gas  network,  connection  to  

the  flue  gas  discharge  and  commissioning  

can  only  be  carried  out  by  specialized  

companies  (gas  or  electricity).

B  If  domestic  water  pipes  are  made  of

Combustion  air

B  Use  detergent  as  needed,  but  then

B  Do  not  use  heaters  or  galvanized  pipes.  This  prevents  

the  formation  of  gases.

B  Clean  the  system  to  remove  any  foreign  matter  or  grease  

particles  that  could  affect  the  proper  operation  of  the  boiler.

Installing

B  It  is  mandatory  to  install  a  siphon  drain  under  the  boiler  to  

allow  water  to  drain  from  the  boiler  safety  valve.

No  solvents  or  aromatic  hydrocarbons  (petrol,  

mineral  oil)  should  be  used  for  cleaning.

B  Open  heating  systems  will  be  transformed  into  closed  

systems.

Before  starting  the  boiler:

Surface  temperature

B  When  using  a  room  thermostat:  do  not  install  any  

thermostatic  valve  on  the  heating  element  (radiator)  of  the  

control  room.

The  boiler  can  only  be  installed  in  the  

countries  specified  on  the  nameplate.

B  Where  water  contains  a  large  amount  of  limestone,  a  

treatment  system  is  recommended

B  If  you  are  installing  Junkers  room  thermostats

contain  corrosive  substances.

Machine Translated by Google

Summary of Contents for Ceraclass midi ZS 24-2 DH AE 23

Page 1: ...ZW 24 2 DH AE 23 ZW 24 2 DH AE 31 ZS 24 2 DH AE 23 ZS 24 2 DH AE 31 Junkers Ceraclass midi Installation and operation manual Machine Translated by Google...

Page 2: ...valve test 8 7 4 2 Volumetric adjustment method 27 Installing the accessory drawer Safety instructions Checking the links Hot water boiler temperature control ZS models 23 Domestic water heating 31 17...

Page 3: ...original spare parts will be used B Do not use or store flammable materials he is not allowed to make modifications or repair the installation himself B The boiler switches off B The windows open Be c...

Page 4: ...and vice versa Gas family type Mounting kit gaskets ZW 24 LCD screen with temperature reading display TR 15 RF with weekly programming ZS 24 EEC 89 336 EEC and corresponds to the approval sample descr...

Page 5: ...36 The face 88 Wall mounting bracket Control panel 90 2 6 Dimensions 6 720 608 487 Power plant information Fig 1 5 FIG 2 Top view Machine Translated by Google...

Page 6: ...Burner 6 19 MAX gas adjusting screw Ventilator 5 3 way motorized valve 2 62 Circulation pump with automatic aerator 70 Nitrogen loading valve Air intake duct 73 Static heat exchanger 59 66 72 Automat...

Page 7: ...nozzle 75 Flow limiter 2 68 Temperature limiter Heating system return Ionization electrode 19 Nozzle Expansion tank 79 Manometer 59 65 MAX gas adjusting screw 3 way valve motor 74 Differential pressur...

Page 8: ...will take place automatically If this also fails a safety stop follows Direct extraction ZW 2 10 3 Pump 8 flames An ionization electrode 3 takes over the monitoring B Press the emergency key The burne...

Page 9: ...etermined according to the preload pressure in the expansion vessel B Open the nitrogen filling valve 70 and lower the preload pressure to 0 5 bar The boiler is in operation and the room temperature i...

Page 10: ...Nominal water flow at T 20 C 18 kW 1 8 10 Central heating system 53 Flue gas values l min Maximum power consumption unity Maximum pressure bar C 11 9 26 5 kW 0 75 Natural gas H Domestic hot water ZW...

Page 11: ...ted according to 33 kg unity Weight no packaging 0 35 Dimensions H x W x H Power absorbed IP l min X4D 11 50 Hz bar 230 Electrical voltage 11 8 700 x 400 x 298 Protection type Overview ZS ZW 24 DH AE...

Page 12: ...gulations for the design and execution of liquefied petroleum gas LPG supply systems I 31 Norm for the operation of natural gas supply systems I 6 1 98 Instantaneous hot water generators Normative for...

Page 13: ...on air must be free of hazardous substances Halogenated acids containing chlorine or fluorine bonds are considered to be corrosion promoting substances If it is not possible to meet these conditions a...

Page 14: ...ding the minimum distances specified in Fig 7 B Remove the package and follow the instructions on the package B Attach the wall bracket to the appropriate position in the room see section 4 3 B Mark t...

Page 15: ...ard B To remove the control panel completely when it is positioned as in Fig 10 get up and pull forward For electrical safety reasons the jacket and control panel are secured against unauthorized remo...

Page 16: ...1 4 B Install the diameter diaphragm 2 in diameter Warning Rolling diaphragm to be 7 5 NG B Check all gaskets for proper positioning finally tighten the Dutch pipe connection nuts B To install the ac...

Page 17: ...r check pressure per manometer B Switch on the boiler and check the circuit pressure initial Pressure leaks may occur during boiler installation In such cases repeat the filling process until the pres...

Page 18: ...ns interventions on the electrical part fuses switch B Insert the plug of the power cord into a grounded outlet always disconnected before The electrical connection must comply with the rules in force...

Page 19: ...the room thermostat TR 12 TRZ Fig 21 TRZ 12 2 12 2 Electrical connections 19 Fig 22 TR 15 RF Room thermostat Fig 20 TR 12 B Remove the jumper between terminals 1 4 Fig 19 item 83 Fig 23 EU 9 D Machin...

Page 20: ...the Junkers service technicians for the kit Indirectly heated boiler with NTC sensor boiler flexible tubing Connecting cable with adaptation required The kit consists of an NTC sensor with a cable and...

Page 21: ...and on the other hand provide the customer with all the necessary information installs a softening system or 21 Putting into service B On ZW models the shut off valve opens Fig 25 51 Manometer Heatin...

Page 22: ...ometer shows the flow temperature heating fill the heating system again so that a pressure of 1 2 bar is obtained frost free position if the thermostat is in this position a primary circuit temperatur...

Page 23: ...ing the controller approx 70 C B The temperature for the normal operating mode will not be set above 60 C B Turn the temperature control on the boiler counterclockwise until it stops This plant has a...

Page 24: ...al gas for at least 2 seconds to save the settings made The LED and display flash Other adjustments can be made in service mode It is recommended to adjust according to the method of adjusting the pre...

Page 25: ...boiler for maximum nozzle pressure At a supply pressure between 15 mbar and 18 mbar for natural gas the rated power must be set to 85 MIN at twelve mbar 1 74 B Turn the temperature knob The digital d...

Page 26: ...or the minimum heating power see Tab 11 74 Gas supply pressure control Propane 2 1 kg h Bhutan1 Propane1 B The service mode is activated see chapter 7 2 flashing and connect the manometer with a U sha...

Page 27: ...a flashing light and the indication The control system will adjust the boiler to the maximum heating power l min completely in mbar 32 35 B Turn the temperature knob necessary 16 18 8 Heating power kW...

Page 28: ...to exit service mode 1 4 B Remove the protective cover by releasing the four 12 B Turn the temperature knob B Pass the modified gas type on the nameplate 1 1 l min B Remove the burner 42 7 GPL 28 74 2...

Page 29: ...el and if necessary fill it with an air pump at approx 0 75 bar B Gaskets and sealing rings will be removed always disconnected before the heat B The power supply to the boiler will be spare parts saf...

Page 30: ...t B Tighten all joints again with screwing Reading B Check for gas leaks Reading Last 8 failures B The service gas valve is closed Fig 35 13 Digital display test Once the parameter number has been sel...

Page 31: ...until obtained on the display 01 there is water flow B Turn the thermostat to 10 8 4 5 Temperature selected for flow 8 4 8 Differential pressure switch until obtained on the display No summer mode of...

Page 32: ...e burner is still running it is not possible to perform the test and the display shows Depending on the position of the thermostat instruction 17 B Turn the thermostat on 8 4 18 Pump test 02 terrestri...

Page 33: ...rcuit Checking the status of the limiter No ionization current occurs Check the connections to the pressure switch Ventilate the system and open the automatic boiler aerator displays Gas valve failure...

Page 34: ...switch connections are Insufficient water flow for Check connections Solution limestone Excess temperature in the primary circuit 34 Possible cause Check that the combustion chamber and or heat exchan...

Page 35: ...6 720 608 487 35 Machine Translated by Google...

Page 36: ...Thermotechnical Department Str Horia Macelariu Nr 30 34 www bosch romania ro 013937 Bucharest S C Robert Bosch S R L Machine Translated by Google...

Reviews: