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JuniAer A-29 Super Tucano 60TP, Assembly & Instruction Manual

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A-29 Super Tucano 60TP 1.1 2022                                                                                                                                              

www.juniaer.com.br

 

       

                                       

 

2 

 

 

Assembly instructions manual and guideline 

 

A-29 Super Tucano 60TP 

 

Index 

 

Presentation................................................................................. 

3 

Important warnings...................................................................... 

3 

Disclaimer..................................................................................... 

5 

Kit contents................................................................................... 

5 

Specifications................................................................................ 

7 

Fuselage junction.......................................................................... 

7 

Kingtech K-60TP turbine  installation............................................ 

8 

Cowling installation...................................................................... 

12 

JC Super Props.............................................................................. 

14 

Fuel tank installation.................................................................... 

16 

Servos, linkage, hard points and commands................................ 

17 

Heavy duty double horn set......................................................... 

19 

Important linkage warnings.......................................................... 

20 

Ailerons and flaps......................................................................... 

21 

Elevators....................................................................................... 

24 

Rudder.......................................................................................... 

 27 

Retracts installation...................................................................... 

30 

Electric retracts with eletromagnetic brakes................................ 

31 

Landing gear doors installation..................................................... 

34 

Main landing gear doors............................................................... 

35 

Front landing gear door................................................................ 

36 

C.G. (Center of Gravity) ................................................................ 

37 

LR Ideas scale lighting system....................................................... 

38 

Scale lighting system and wing´s clear parts installation.............. 

39 

Fuselage on-board equipment...................................................... 

42 

Fuselage side doors...................................................................... 

 43 

Fuselage winglets gluing............................................................... 

45 

Antennas gluing............................................................................ 

45 

Machine gun replicas installation (optional)................................. 

47 

Cockpit and canopy installation.................................................... 

48 

Flábio Cockpits scale cockpit......................................................... 

48 

Pitot tubes replicas....................................................................... 

52 

Juniaer´s transport and protection covers.................................... 

53 

100% and 23.3% side by side......................................................... 

54 

 

 

 

Monte Santo de Minas, 2022. Juniaer Modelismo. Registered trade mark. All rights reserved. V 1.1 

Summary of Contents for A-29 Super Tucano 60TP

Page 1: ...ive original project to impress in the 60TP scale category High level of detail with amazing flight characteristics in docility and realism that draw attention on any airfield The current EDA Smoke Sq...

Page 2: ...racts installation 30 Electric retracts with eletromagnetic brakes 31 Landing gear doors installation 34 Main landing gear doors 35 Front landing gear door 36 C G Center of Gravity 37 LR Ideas scale l...

Page 3: ...ising The use of automotive wax for polishing is useful in preventing the accumulation of dirt and facilitates the cleaning and protection of the varnish We suggest the use of fabric smooth covers for...

Page 4: ...k for FAI F d ration A ronautique Internationale World Airsports Federation www fai org Always check the operation of the model aircraft before all flights to ensure that the equipment is working perf...

Page 5: ...eration of your model aircraft and the use of Brazilian airspace For residents in other countries we recommend researching local legislation regulations and safety recommendations Also look for FAI Wo...

Page 6: ...A 29 Super Tucano 60TP 1 1 2022 www juniaer com br 6...

Page 7: ...D ASSEMBLING OR USING YOUR MODEL AIRPLANE WITH THE FUSELAGE JUST SCREWED FOR ASSEMBLING AND DISASSEMBLY The 1 4 blind nuts are already installed in the rear fuselage section Test the union of the 2 pa...

Page 8: ...A 29 Super Tucano 60TP 1 1 2022 www juniaer com br 8 Above the 2 fuselage sections joined after gluing and tightening the screws Kingtech K 60TP turbine installation...

Page 9: ...f the firewall ensuring that a solid firm fixation is obtained with 90 degree alignment with the firewall Position the turbine on the mount to obtain the turbine s 4 horizontal fixing holes and 3 vert...

Page 10: ...A 29 Super Tucano 60TP 1 1 2022 www juniaer com br 10 Above turbine position on the carbon fiber turbine mount and lubrification tube position Above exhausts cutting for realistic and scale appearance...

Page 11: ...mount with nylon clamps firmly and without the possibility of moving The most suitable turbine exhaust outlets according to the scale of the model aircraft are 55mm in diameter 0 2mm thick with 90 de...

Page 12: ...haust body right Above fittings installed showing the flattening at the end of the tube for better spraying of the fluid left and final position with complete installation right Instala o da carenagem...

Page 13: ...e back plate of the spinner 4 positioned on the prop washer of the turbine position the lower part of the engine cowling in such a way as to center the spinner back plate with the circumference formed...

Page 14: ...Above upper cowling alignment with propwasher and exhausts holes Above correct alignment of the nose cowling with the spinner assembly and turbine exhausts holes Above cowling and spinner correct ali...

Page 15: ...lers are ideal for engine break in and flight tests as they provide higher RPM and greater speed of response to engine acceleration while 3 blade propellers and 5 blade propellers provide lower RPM be...

Page 16: ...g equal shape adhesives Above spinner cut sequence to install the 5 blade propeller using equal shape adhesives left and spinner balancing to guarantee minimum vibration level to the spinner propeller...

Page 17: ...or the connections center and fuel filter with safety clips on the connections right Use DUBRO DUB 400 rubber gasket For fuel tank connections we recommend 5 32 4mm diameter tygon hoses and safety cli...

Page 18: ...ew the hose locks until they are snug and when inserting the clunk assembly into the tank tighten the cap by screwing it firmly until it is fully inserted into the tank nozzle with the sealing o ring...

Page 19: ...e and one of its upper connections is intended to supply the tank s through a hose with a plug Use a kerosene compatible fuel filter The fuel filter must be positioned between the turbine fuel pump ou...

Page 20: ...fuel hoses in the fuselage with connections in the side door of the fuselage left and rear tank position on the bottom of the fuselage right Above 2 500ml smoke fluid tanks installation above the rear...

Page 21: ...Futaba BLS155 Futaba BLS351 JR DS8717HV JR DS2917HV Above Savox SC0251MG servo and specifications according to the manufacturer Above Futaba BLS155 servo left and JR 8717HV right 4 standard size serv...

Page 22: ...he ailerons flaps elevators and rudder controls control horns These points measure 5cm x 5cm are positioned in strategic locations and must be identified according to the instructions below If you wan...

Page 23: ...the correct fit apply 30 to 40 minutes epoxy glue for permanent fixation The connection point of the horns with the links must be centered with the hinge line of the control surfaces Above heavy duty...

Page 24: ...from the center to the end must be positioned to the side of the wing root Note that the two sides of the wing have the same position The horn reinforcement is centered with the line formed by the slo...

Page 25: ...pped from the factory The horn reinforcement is centered with the line formed by the frieze where the servo arm is exposed Distance between the center of the control arm and the hole of the horn in ne...

Page 26: ...he wing root Attach the outer tip of the extension to the root of the wing with adhesive tape Repeat the same process for the flap servo extension Repeat the same process for the other half of the win...

Page 27: ...lage until centered The wing halves has 3 holes in the root the front hole to allow passage for ailerons and flaps servo extensions and lights into the fuselage the central hole where the tube must be...

Page 28: ...Before definitively screwing the servos apply a drop of medium CA glue or 5 minutes epoxy glue to each hole It is necessary to open a slot in the roots of the stabilizer for the passage of the servo a...

Page 29: ...ww juniaer com br 29 Above elevator servos compartment covers location and horns hard points location Above elevators servos servo arms and horns position with linkage Above elevators servos servo arm...

Page 30: ...e of the elevators servo extensions into the fuselage At the rear there is a hardwood pin to align the stabilizer halves at their correct angle of incidence 0 degrees The drawing below shows the posit...

Page 31: ...ed with the kit introducing it through the underside of the rudder Then lock the wire filling the hole with 5 to 10 minutes epoxy glue To glue the hinges the the vertical stabilizer apply 30 to 40 min...

Page 32: ...instalLED on the original servo tray Servo instalLED inside the fuselage on the tail on a plywood servo tray supplied already mounted on the model aircraft Adjust the servo centered on the table and...

Page 33: ...oles with a 2mm drill Apply a drop of medium CA glue or epoxy for 5 minutes to each hole for better fixation and vibration resistance Install the servo acting with pull pull steel cables We recommend...

Page 34: ...tuated by compressed air or electric actuated by electric motors The photos above show the measurements of the retracts bases and compartments The wing retracts fixing bases are made in 10mm plywood a...

Page 35: ...le diameter 8mm Brakes working voltage 7 2 30V Controller weight 50g Set total weight 2000g JP ER 200 V 1 HV controller with door sequencer and brake actuator Input voltage 7 4V to 8 4V 2S LiPo Dimens...

Page 36: ...e controller by the JST plug 3 Set the retracts switch to close retracts The controller will retract the landing gears and then close the gear door 4 Move the retracts switch to open position The cont...

Page 37: ...UG THE BATTERY TO THE CONTROLLER IN CORRECT POLARITY RED WIRE AND BLACK WIRE IF POLARITY IS INVERTED THE CONTROLLER WILL BURN AND BE UNUSABLE AND THE PRODUCT WARRANTY WILL BE LOST USE A RELIABLE JST P...

Page 38: ...les and double front wheel control arm To pass the steel cables from the inside of the fuselage to the front landing gear compartment drill 2 small holes with a 2mm drill bit 1 on the left side and on...

Page 39: ...ember to check the correct alignment of the doors in the closed position to definitely glue the struts of the main landing gear with articulated supports that open and close the doors To attach them t...

Page 40: ...ermanently glue The opening and closing mechanism of the front landing gear door can be done with 1 servo with metal gears and with 20 Kg cm or more of torque or with a pneumatic piston It is necessar...

Page 41: ...rization it is not necessary to add weight to obtain the correct balance of the C G and the position of the Li Po batteries must be defined at the end of the assembly In the case of gas burning engine...

Page 42: ...brands compatibility Includes anti interference filter Strobes LED SMD Surface Mount Device white light 11 000K light emission power 3W includes 180 lens There is 1 LED in each side of the wing Left n...

Page 43: ...turns off the circuit turning off all the lights Note that the boards are labeLED on the right green light and on the left red light To pass the lighting kit wires inside the wing position it with the...

Page 44: ...rs After curing remove the tapes and clean any tape or glue residue We recommend ZAP Formula 560 PT 56 Never use CC glue to glue these parts as the evaporated gases stain and damage the clear plastic...

Page 45: ...tioned and glue them with epoxy glue for 5 to 10 minutes Above right side of the original vertical stabilizer without cuts left cuts on the left side of the vertical stabilizer to allow the installati...

Page 46: ...r heavy trays at the rear of the fuselage for correct C G balance Below are some examples of assemblies and installations of this equipment Always remember to fix all components very well and lock all...

Page 47: ...tanks Above equipment and acessories tray example Control Surfaces Recommended Deflections Ailerons Beetween 18mm 25 32 low rate to 25mm 1 high rate up and down Elevators Beetween 27mm 5 8 low rate to...

Page 48: ...air supply pressure gauges tachometer access to charge batteries voltage monitors etc Secure the door to the outside of the fuselage in correct alignment on all sides with masking tape With a sharp kn...

Page 49: ...door and fuselage with 100 to 150 grit sandpaper apply 30 to 40 minutes epoxy glue and secure the door in the correct position with masking tape until the glue cures completely Another option is to s...

Page 50: ...the angles on both sides before the glue has fully cured Use the photos below as a reference Above the two fuselage fins must be glued together with the widest part facing forward left The three fusel...

Page 51: ...fuselage antennas in a very simple and practical way is to use metal pins and magnets to easily insert and remove Above fuselage top antenna installation with magnet and 2 pin Above fuselage low ante...

Page 52: ...plicas it is necessary to drill a hole in the 2 circular markings of the two halves of the wing on the leading edge gluing the back of the replicas to the wing with 5 to 10 minutes epoxy glue in the c...

Page 53: ...ve stock cockpit To fix the instruments panels adhesives use the drawings below as reference Above front panel left and rear panel right A 29 Super Tucano We offer sold separately customized cockpits...

Page 54: ...Make a slot to allow the lever to pass outside the fuselage and fix the lock on the inside with 30 to 40 minutes epoxy glue considering the position of the horn or servo arm so that the closing is ve...

Page 55: ...ucano 60TP 1 1 2022 www juniaer com br 55 Above canopy as from factory Above correct desired shape of the 2 canopy parts after cut Above canopy frame tath shall be glued from above to the rear part of...

Page 56: ...m br 56 Above rear part of the clear canopy and canopy frame gluing Above rear part of the clear canopy and canopy frame gluing and curing fixed to the fuselage to get the correct shape Above front pa...

Page 57: ...and rear canopy glued to the canopy frame with side opening Pitot tubes replicas The two pitot tubes replicas must be glued with 5 minutes epoxy glue to the bottom of the wing at the locations outline...

Page 58: ...ram com juniaermodelismo 35 3591 1036 fixo twitter com Juniaer You Tube JUNIAER A 29 Super Tucano 85cc transport and protection covers We provide sold separately protective and transport covers made o...

Page 59: ...A 29 Super Tucano 60TP 1 1 2022 www juniaer com br 59...

Page 60: ...A 29 Super Tucano 60TP 1 1 2022 www juniaer com br 60...

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