F 5
02
.0
8.
GB
Maintenance Intervals
Standard
=
t
W A B C
Hydraulic
operation
5.1 Check mast bearings
t
5.2 Check setting of slide pieces and stops, and adjust if
necessary
t
5.3 Visually inspect the mast rollers and check contact
surface wear level
t
5.4 Check lateral clearance of mast connections and of fork
carriage
t
5.5 Check load chain setting and tighten if necessary
t
5.6 Check forks and fork carriage for wear and damage
t
5.7 Check mast tilt angle
t
5.8 Check position of tilt cylinder, check piston head jam nut
is secure and tighten if necessary
t
5.9 Test hydraulic system operation
t
5.10 Check that hose and pipe lines and their connections
are secure, check for leaks and damage, and tighten
connections if necessary.
t
5.11 Check cylinders and piston rods for damage and leaks,
and make sure they are secure
t
5.12 Check hydraulic oil level and top up if necessary
t
5.13 Replace hydraulic oil (this may have to be performed via
a specialist environmental service truck)
t
5.14 Replace the hydraulic oil filter
t
5.15 Replace hydraulic reservoir discharge paper filter
t
5.16 Check attachments and auxiliary equipment are secure,
test operation and check for damage
t
Sign off/
Demonstra-
tion
6.1 Lubricate truck in accordance with Lubrication
Schedule.
t
6.2 Test run
t
6.3 Demonstration after servicing
t
Steering
system
7.1 Test steering
t
7.2 Check mechanical parts of steering column
t
7.3 Check steering axle and steering knuckle for wear and
damage
t
Fitting times
8.1 Enable servicing and inspection by removing/
assembling panels and covers.
t
F 5
02
.0
8.
GB
Maintenance Intervals
Standard
=
t
W A B C
Hydraulic
operation
5.1 Check mast bearings
t
5.2 Check setting of slide pieces and stops, and adjust if
necessary
t
5.3 Visually inspect the mast rollers and check contact
surface wear level
t
5.4 Check lateral clearance of mast connections and of fork
carriage
t
5.5 Check load chain setting and tighten if necessary
t
5.6 Check forks and fork carriage for wear and damage
t
5.7 Check mast tilt angle
t
5.8 Check position of tilt cylinder, check piston head jam nut
is secure and tighten if necessary
t
5.9 Test hydraulic system operation
t
5.10 Check that hose and pipe lines and their connections
are secure, check for leaks and damage, and tighten
connections if necessary.
t
5.11 Check cylinders and piston rods for damage and leaks,
and make sure they are secure
t
5.12 Check hydraulic oil level and top up if necessary
t
5.13 Replace hydraulic oil (this may have to be performed via
a specialist environmental service truck)
t
5.14 Replace the hydraulic oil filter
t
5.15 Replace hydraulic reservoir discharge paper filter
t
5.16 Check attachments and auxiliary equipment are secure,
test operation and check for damage
t
Sign off/
Demonstra-
tion
6.1 Lubricate truck in accordance with Lubrication
Schedule.
t
6.2 Test run
t
6.3 Demonstration after servicing
t
Steering
system
7.1 Test steering
t
7.2 Check mechanical parts of steering column
t
7.3 Check steering axle and steering knuckle for wear and
damage
t
Fitting times
8.1 Enable servicing and inspection by removing/
assembling panels and covers.
t
Summary of Contents for DFG 425
Page 1: ...Operating Instructions 52025727 DFG TFG 425 430 435 G 07 04 02 08 ...
Page 3: ......
Page 5: ...0108 GB 0108 GB ...
Page 9: ...0106 GB I 4 0106 GB I 4 ...
Page 11: ...0104 GB A 2 0104 GB A 2 ...
Page 27: ...0207 GB B 16 0207 GB B 16 ...
Page 31: ...0704 GB C 4 0704 GB C 4 ...
Page 77: ...0106 GB E 42 0106 GB E 42 ...