Gianni Ferrari Turboloader H360 User Manual Download

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User Manual

Turboloader

Page

©GF Gianni Ferrari Rev. 05

www.gianniferrari.com

USER MANUAL

Turboloader

S322 – S328 – M280 – H360 – H440 – H440-2S

English version translated from the original Italian version

Summary of Contents for Turboloader H360

Page 1: ...User Manual Turboloader Page 1 GF Gianni Ferrari Rev 05 www gianniferrari com USER MANUAL Turboloader S322 S328 M280 H360 H440 H440 2S English version translated from the original Italian version ...

Page 2: ...o the information provided by the Seller Dealer in relation to the sales contract Without prejudice to the guarantees enshrined in the applicable local legislation and unless the law stipulates a longer period Gianni Ferrari guaranteed its product for a period of 2 years for private users consumers 1 year in all other cases By private user consumer what is meant is any natural person who is acting...

Page 3: ...AFETY REGULATIONS 4 1 SAFETY DEVICES 4 2 SAFETY LABELS 5 MAIN PARTS OF THE TURBOLOADER 6 TECHNICAL FEATURES 7 DIMENSIONS 8 LOAD DIAGRAM 9 TRANSPORT 10 CONTROLS AND INSTRUMENTS 11 STARTING AND USING THE MACHINE 12 INSPECTIONS AND MAINTENANCE 13 ACOUSTIC LEVEL AND VIBRATIONS 14 OPTIONAL 15 ENVIRONMENTAL REMARKS 16 MAIN MAINTENANCE OPERATIONS 17 SERVICE CHART Attached Engine operator s manual ...

Page 4: ...ark with the above data consist o fan indelible label affixed under the seat in the right side The serial number of the machine is stamped in the lower part of the rear frame adjacent of the articulation Please indicate this number when requesting technical assistance or ordering spare parts Serial number ...

Page 5: ...der is an articulated multifunction tools carrier designed for a professional use The machine cannot operate or be transferred if it is not fitted out at least with one of the equipment described in this manual The equipment must be produced by Gianni Ferrari or should be explicitly approved by Gianni Ferrari Use with other equipment or without equipment is to be considered improper and dangerous ...

Page 6: ...IONS THE PRUDENT OPERATOR IS THE BEST OPERATOR Many accidents can be prevented by compliance with the instructions given in this manual The machine must ONLY be used by professionally trained operators GENERAL INSTRUCTIONS 1 Carefully read all parts of this manual 2 Before starting work always inspect all parts of the machine for any malfunction loose bolts and screws worn belts blades and any oth...

Page 7: ...e machine on a downward slope If this is necessary for short periods and with the possibility of a visual control try to park transversally to the slope and check that the parking brake is engaged However follow the limits that are specified in the next pages 18 Always use the machine and attachments at a speed compatible with safety requirements 19 TAKE GREAT CARE WHEN USING THE MACHINE ON SLOPES...

Page 8: ...art to work and it advises the operator the danger situation From this moment on the series M and H is not more possible activate the telescopic arm but is only possible retract the frontal load WHEN THE LIGHT AND THE BUZZER ARE ON IS MANDATORY DO NOT EXECUTE ANY MOVMENT OF THE ARM THAT CAN ALLOW TO DISPLACE AHEAD THE BARICENTER OF THE LOAD THE OPERATOR CAN WORK ONLY IF ALL THESE DEVICES ARE OPERA...

Page 9: ...TERVENTION REPARATION SUBSTITUTION ETC DONE FROM NO QUALIFIED STAFF RECOMMENDED FROM GIANNI FERRARI DECLINE IT FROM ANY RESPONSIBILITY AND OR DAMAGES AT PEOPLE ANIMALS AND THINGS PRODUCED FROM THE TURBOLOADER 4 2 SAFETY LABELS On the machine are present the following safety labels 1 2 3 ...

Page 10: ...ance of 10 meters 1 4 Read the User Manual 2 1 General danger warning 2 2 Read the User Manual 2 3 Do not operate the machine on slopes 13 23 2 4 Throwing objects wounding danger 3 Hooking for transport and lifting VERIFY PERIODICALLY THE GOOD CONDITIONS OF THE SAFETY LABELS EVERY TIME THAT THE LABELS ARE DAMAGED OR REMOVED IS EXTREMLY NECESSARY REPLACE IT WITH THE NEW LABELS see the code on the l...

Page 11: ...is the engine the hydraulic oil tank the battery the rear tyres and the ballasts if required 3 ARTICULATION JOINT the articulation joint connects the 2 frames Hydraulic hoses and electric wires are conducted through this articulation joint During the transport this articulation must be blocked 4 LIFTING ARM the frontal arm is telescopic 5 FITTINGS PLATE the fittings are mounted on the machine thro...

Page 12: ...ment pump Guide by hydraulic steering wheel with double pedals for forward and reverse motion Service brake by hydraulic transmission and disc brake for parking and emergency that can be operated by hand for S version and with electrical button for versions M and H Frontal fittings plate with automatically hooking and release Possibility through frontal takings to connect auxiliary accessories MOD...

Page 13: ...25 18 18 Weight Kg 1250 1270 1440 ROPS 1560 CAB 1670 ROPS 1850 CAB 1710 ROPS 1860 CAB Standard wheels 23x8 50 12 23x8 50 12 26x12 00 12 26x12 00 12 26x12 00 12 Telescopic arm stroke cm 70 70 70 70 A with fixed ROPS cm 207 207 211 211 211 A with cab cm 216 216 220 220 220 B cm 268 268 255 255 255 C cm 111 111 126 126 126 D cm 258 258 308 308 308 A B C D 32 H ...

Page 14: ...UIREMENTS FOR USE The values are valid in the following conditions The weight raised includes the weight of the frontal attachment see technical features of the attachment The weight raised has the center of gravity at 50 cm of the boom plate The work surface must not be sloping and irregular The machine must not be steering The weight must be positioned in the middle of the attachment The operato...

Page 15: ...O LOWER ALWAYS THE ARM WHEN WE DECIDETO GO DOWN FROM THE MACHINE EVERY ACTION NOT EXPRESSLY DESCRIBED IN THIS MANUAL IS OF TOTAL RISK AND RESPONSIBILITY OF THE WORKER THE USE OF THE MACHINE IS CONSENTED ONLY IF THE LED OF THE ANTIROLLOVER DEVICE DOES NOT SHOWN DANGER CONDITION BEFORE TO LIFT WEIGHTS OR ATTACHMENTS BE SURE OF THE PERFECT MATCHING BETWEEN MACHINE AND FRONTAL ATTACHMENT ...

Page 16: ...ixed and fastened to the transporter loading platform Block the Loader using a handle brake Block also the articulation joint using the equipment lock Effect the load and the unload of the Loader using and fixing homologated loading ramp at the mean of transport The slope of the ramp cannot be superior of 13 see picture below If the machine is palletized use a forklift FOR A PERFECT SAFETY BALANCI...

Page 17: ...ent see the side picture Remember always to remove the lock before to restart the engine USE ALWAYS THE LOCK DURING THE TRANSPORT AND LIFTING PHASES TO AVOID DAMAGES ON PERSONS ANIMALS OR THINGS DURING THESE MOVEMENTS BY PASS we must decide if insert this paragraph In case of anomalies where is necessary stop immediately the machine is possible carry out littles displacements of it operated on BY ...

Page 18: ...boloader 1 Steering wheel 5 Cruise control 2 Switch for lights turn indicator and horn 6 Dashboard 3 Parking brake handle 7 Multifunction Joistick only M H series 4 Moving pedal 8 Side control panel PEDALS AND PARKING BRAKE The Turboloader is equipped with 2 pedals One pedal for move the machine in forward and one pedal for move the machine in reverse 1 2 4 6 3 7 8 5 FORWARD PEDAL REVERSE PEDAL ...

Page 19: ... 1 Operation with pedal It is mainly used during working phases if small displacements and unit blocking are required for ex when using a bucket 2 Operation with a button if the unit blocking is required for a long period Using this operation it is possible to get out of the unit without it shuts off The brake disengages both forward and reverse everytime the pedal for moving is applied This to pr...

Page 20: ... working operation some errors of move that could bring damages to things persons and or animals presents in the ray of action of the machine The following picture shows the main functions 1 Buttons to activate the big hydraulic frontal plugs Mode A big frontal plugs Mode B little fontal plugs together the electrical frontal plug only with 2 side hedgetrimmer and side reach arm 2 Button to activat...

Page 21: ...l the engine increases the r p m and the machine accelerates and when the pedal is released the engine decreases the r p m and the machine reduces the speed The manual lever fixes the minimum r p m of the engine and permits another additional control of the engine s turns To bring the engine at the max power it is necessary use the manual lever For the versions S322 S328 at 3000 r p m the speed ra...

Page 22: ...sents the necessaries instrumentations for the control of the Turboloader the security and protection lights and the all brights led 1 Battery alternator 2 Oil pressure 3 Max cooling temperature 4 Preheating glow plug 5 Obstruction oil filter 6 Fuel reserve 7 Direction indicator 8 Position lights 9 Max temperature hydraulic oil 10 Rotating lamp 11 Headlights 12 Automatic releasing frontal fitting ...

Page 23: ...BE STABILIZED IN A FLAT GROUND The operations of assembling or disassembling of the frontal attachments must be done only in case of replacement of it or in case of its reparation The normal maintenance operation cleaning are possible without remove of the attachment In case of hooking of the attachment proceed in the following way Position the attachment on a flat and stabilized surface 1 Approac...

Page 24: ...paragraph VERIFY ALWAYS THE CORRECT COUPLING BETWEEN THE MACHINE AND THE ATTACHMENT BEFORE TO START ANY KIND OF WORK ONE ATTACHMENT NOT PREFECTLY HOOKED COULD BE DANGEROUS FOR SUDDEN UNHOOK Go down from the machine and verify that the hooking pins with yellow button pressed in hooking position are gone inside the proper holes on the frontal plate 2 1 3 4 ...

Page 25: ...hedge trimmer and reach arm it has been developed an additional safety hook to avoid the accidental unhook of the attachments from the frontal fitting plate The hooking is automatic approaching the fitting plate to the attachment picture 1 and 2 and keep the lever A in the position showed from the picture 3 To unhook before to press the yellow button raise the lever A bring it in the position show...

Page 26: ...LESCOPIC ARM oprional for S series Through the help of the telescopic arm we can increase the load height of the machine The max extension of the telescopic arm is 700mm see the figure chapter7 The driving gear of the arm is due from the movement of the multifunction joistick 4 3 A ...

Page 27: ...k that the buttons for starting the frontal hydraulic plug are in OFF position Verify that the second pump is not engaged Sit on the seat Bring the accelerator lever 5 to about 1 4 of its travel and start the engine by turning the key to starting position If outside temperature is less than 10 C leave the starter switch in preheating position for about 7 seconds then turn it to start For a more co...

Page 28: ...hine Before leaving the seat engage the parking brake CONTROL OF TELESCOPIC ARM M and H series For all movements of frontal telescopic arm to use the multifunction joystick The joistick is provided with a sensor of presence red button that if not pressed it the main function are cancelled Please note that the handling of the joystick is also linked to the presence on board If there isn t the opera...

Page 29: ...BEFORE TO START A WORK PROVE THE ALL MOVING OF THE LIFTING ARM TO ACQUIRE GREATER SECURITY DURING THE SAME USE OF HYDRAULIC ACCESSORIES AUXILIARY M H series The hydraulic accessories are presents in the front part of the Turboloader There are Nr 5 swift connections to the operation of auxiliary The 2 more little are associated at the yellow button see the above chapter The others 3 connections in ...

Page 30: ...ENGINE WHEN DO THIS OPERATION IF WE INCUR SOME DIFFICULTY DURING THE HOOKING OF AUXILIARY DUE PRESSURE RESIDUAL INSIDE THE HYDRAULIC CIRCUIT IS POSSIBLE DISCHARGE IT TURNING THE STARTER KEY UNTILTHE FIRST STEP AND PUSH ONE OF THE TWO GREEN BUTTON ON THE MULTIFUNCTION JOISTICK INSTEAD FOR MAKE EASIER THE HOOKING OF SPECIAL FITTINGS THAT NECESSITATES OF DRAINAGE SYSTEM IS NECESSARY READ THE MANUAL O...

Page 31: ...any components particularly the transmission belts and the electric wiring WHEELS Preserve a correct pressure of tires ensures a longer life of it and in the meantime a better security during the normal working operations The recommended pressure are written in the special labels see the chapter 4 2 Standard tires 23x8 50 12 26x12 00 12 Garden tires 23x8 50 12 26x12 00 12 on request Tractor tires ...

Page 32: ... 2 POLES HYDRAULIC OIL The hydraulic oil tank in the M and S version is positioned in the rear left part of the machine see the side picture Are advise check periodically the level of hydraulic oil through the level indicator 1 and temperature situated on the tank Do not ever go down the level below the red line If that happens ensuring immediate topping to avoid damaging the hydrostatic transmiss...

Page 33: ...draulic pressure of the system The pressure varies when we talking about services pressure or pump pressure In the side pictures are shown the 3 points where is possible verify the hydraulic pressure using a manometer The transmission pump shall have a pressure not less than 280 BAR This pressure not can be change To verify this pressure connect a manometer in the point shown in the picture 1 Near...

Page 34: ...engine in question Cleaning the engine radiator and hydraulic oil We recommended to clean with care the radiator with compressed air If coolant temperature is 100 or the max temperature acoustic buzzer sounds immediately stop working let the engine run at low speed for a few seconds before turning it off and immediately clean the net and the radiator itself Air precleaner maintenance Air filter is...

Page 35: ...itioned at side of the engine oil filter in the rear right part just up the muffler Oil engine and filter replacement The replacement of the oil engine filter is recommended with the first coupon after the first 60 hours of work in a dealer After the ordinary replacement each 100 hours of work In the side picture is showed the engine oil filter in the M and S versions For the Turboloader H please ...

Page 36: ...bout 300 mm 2 Unscrew the Nr 8 hexagon screw M6x14 on the left arm Repeat the same operation for the right arm 3 Extract the pads For the replacement of the Nr 4 internal pads is necessary to completely escape the telescopic arm WE RECOMMEND TO USE A HOIST OR A SECURE SUPPORT TO AVOID THE FALLING OF THE TELESCOPIC ARM THIS FOR YOUR SAFETY AND THAT OF ANIMALS OR THINGS IN CLOSENESS For escape the t...

Page 37: ...www gianniferrari com GREASING The periodic greasing points have been limited at the minimum necessary The grease cups of the machine that require maintenance each 50 hours and in the below picture are shown their positions 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 ...

Page 38: ...14 Head of traverse cylinder Nr 1 15 Traverse Nr 2 13 ACOUSTIC LEVEL AND VIBRATIONS The following figure indicates the values obtained from experimental tests S 322 S 328 M280 H360 H440 H440 2S 1 LAeq dB A 95 95 95 95 95 2 LWAM dB A 103 103 103 103 103 3 VIBR Stearing wheel m s 2 5 2 5 2 5 2 5 2 5 3 VIBR Operator s seat and feet m s2 0 5 0 5 0 5 0 5 0 5 1 Acoustic pressure level to the operator s ...

Page 39: ...late support and sides rear view mirrors Remember that for the road circulation is necessary follow the legislation in force in the country of use COUNTERWEIGHT The Turboloader on request can be equipped with counterweight applies in the rear part of the machine The counterweight are sold in one only lot for one total weight of 100 Kg for Turboloader M S series and 200 kg for Turboloader H USE ONL...

Page 40: ...d get down only from the left part of the machine The heating system is composed from Nr 5 adjustable air vents ensure a uniformly distributed flow of air inside the cab at both footrest and head level All the glazed surfaces are made of approved tempered glass The cab equipment includes two front and two rear work lights the kit for road circulation headlights indicators rotation beacon horn and ...

Page 41: ...ge 41 GF Gianni Ferrari Rev 05 www gianniferrari com Air vents Air vent Stereo speaker Fuses heating system Heating ignition knob 12V electric socket with cigarette lighter Connection for an MP3 Regulator ventilation 3 position ...

Page 42: ...rari com ATTENTION DURING THE RISE AND DESCEND PHASES FROM THE CAB TO CONSENT THE COMPLETE OPENING OF THE LEFT DOOR THE MACHINE SHOUL NOT BE STEERING IN CASE OF MAINTENANCE OPERATION IT IS POSSIBLE OPEN THE RIGHT DOOR REMOVING THE SAFETY HOOK AS SHOWN IN THE SIDE PICTURE ...

Page 43: ...bsorbing materials Store the used oils in sealed containers many use milk containers provided of seal cover Do not mix worn out oils with other substances as coolant or transmission fluids Keep away from children and from heat sources The worn up oil containers of the same and any material contaminated by oil must be disposed in accordance with the provisions effective in the country of use the va...

Page 44: ...re Cambio iniziale o Queste operazioni di pulizia devono essere fatte preferibilmente con aria compressa Evitare acqua Su indicazione spie di controllo Y Operazioni da eseguire alle ore consigliate o almeno una volta all anno OLII CONSIGLIATI Trasmissioni meccaniche Attrezzature Trasmissioni oleodinamiche ed impianto idraulico Olio con gradazione SAE 80W 90 Olio per trasm oleodinamiche viscosità 1...

Page 45: ...Supporto tecnico Turboloader 17 REGISTRO MANUTENZIONE Descrizione intervento N ore Data Eseguito da Pagina 44 GF Gianni Ferrari Rev 05 www gianniferrari com ...

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