JUMO 709061/8-01-020 Operating Manual Download Page 123

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V1.04/EN/00561071 [Thyristor Power Switch TYA 201]

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Summary of Contents for 709061/8-01-020

Page 1: ...201 Single Phase Thyristor Power Controller Operating Manual 70906100T90Z001K000 V1 04 EN 00561071 709061 8 01 020 709061 8 01 050 709061 8 01 150 709061 8 01 200 709061 8 01 250 709061 8 01 100 709061 8 01 032 ...

Page 2: ...t a value input in the event of an error value in the event of an error Maximum output value Basic load Limit value monitoring Limit value Min alarm Limit value Max alarm Limit value Hysteresis Load monitoring Limit value Load monitoring Load type Teach in type Load monitoring Load monitoring Teach in Mains voltage drop monitoring Changeover phase control setpoint input Ext Current limitation Ext ...

Page 3: ...onditions 16 2 1 2 Filtering and interference suppression 17 2 1 3 Admissible load current depending on the ambient temperature and the site altitude 17 2 1 4 Wall mounting with screws default 19 2 1 5 Mounting on DIN rail accessories 22 2 2 Dimensions 23 2 2 1 Type 709061 X 0X 020 XXX XXX XX 25X 23 2 2 2 Type 709061 X 0X 032 XXX XXX XX 25X 23 2 2 3 Type 709061 X 0X 050 XXX XXX XX 25X 24 2 2 4 Typ...

Page 4: ...nt N 40 3 4 4 Open delta connection six wire connection 41 3 4 5 Free running economy circuit with purely resistive loads 42 3 4 6 Master slave 3 phase current economy circuit for resistive loads in star delta connections or transformer loads resistive inductive 43 4 Operation 45 4 1 Display after switching on the device 45 4 1 1 Display and control elements 46 4 1 2 Appearance of measured values ...

Page 5: ... 61 Dual energy management 61 5 1 3 Analog inputs 62 Current measuring range 62 Current measuring range start 62 Current measuring range end 62 Voltage measuring range 62 Voltage measuring range start 62 Voltage measuring range end 62 5 1 4 Setpoint value configuration 63 Setpoint specification 63 α input 63 α input value 63 Input in the event of an error 64 Value in the event of an error 64 Maxim...

Page 6: ...ut2 70 5 1 7 Digital output 71 Output mode 71 Control direction digital output 72 5 1 8 Analog output 73 Signal type actual value output 73 Value to be output 73 Signal range start value 73 Signal range end value 73 5 1 9 RS422 485 73 Baud rate 73 Data format 73 Device address 73 Min response time 73 5 1 10 PROFIBUS DP 74 Device address 74 Data format 74 5 1 11 JUMO mTRON T system interface 74 Ali...

Page 7: ...ion r control 90 6 7 Current limiting 91 6 8 α start 92 6 9 Monitoring of the mains voltage drop 92 6 10 Firing pulse inhibit 92 6 11 Thyristor control logic switch 93 7 Setup program 95 7 1 Hardware 95 7 2 Compatible operating systems 95 7 3 Installation 96 7 4 Program start 98 7 5 Forgotten the code 99 7 6 Changing the language of the device texts 100 8 Error messages and alarms 101 8 1 Binary s...

Page 8: ...urrent 113 10 2 Galvanic isolation 113 10 3 Analog inputs 114 10 4 Analog output actual value output 114 10 4 1 Display and measuring accuracy 114 10 5 Digital inputs 114 10 6 Digital output fault signal output 114 10 7 General specifications 115 10 8 Approvals approval marks 117 11 Certificates 119 11 1 UL 119 11 2 China RoHS 121 ...

Page 9: ...1 6106140 Email info jumo at Switzerland Phone 41 1 928 24 44 Fax 41 1 928 24 48 Email info jumo ch A The power controller produces the power that is needed at the analog input or in manual mode Safety systems independent of the power controller must be installed They should safely switch off the subsequent heating process in the event of excess temperatures A The power controller may only be oper...

Page 10: ...ccept any liability for damage caused by ESD ESD Electrostatic Discharge V This character is used if personal injury may result from failure to follow instructions correctly or not at all A This symbol is used when damage to devices or data may result from failure to follow instructions correctly or not at all E This character is used if precautionary measures must be taken when handling electrost...

Page 11: ...te text itself The markers in the text are arranged as continuous superscript numbers h Plug in the connector This symbol marks the description of a required action The individual steps are marked by this asterisk V READ THE DOCUMENTATION This symbol which is attached to the device indicates that the as sociated device documentation must be observed This is nec essary in order to recognize the nat...

Page 12: ... 48 63 Hz 460 AC 460 V 20 15 48 63 Hz 500 AC 500 V 20 15 48 63 Hz 7 Interface 00 None 54 RS485 422 64 PROFIBUS DP 84 JUMO mTRON T system interface or EtherCAT 8 Extra code 252 Relay changeover contact 3 A 257 Optocouplerb 1 2 3 4 5 6 7 8 Order code 709061 8 01 100 100 400 00 252 Order example a Load voltage Voltage supply for control electronics always select phase voltage L1 L2 from the three pha...

Page 13: ...09061 TYA 201 00544869 USB cable A connector B connector 3 m 00506252 Installation kits Installation kit for DIN rail 20 A TYA 201 00555169 Installation kit for DIN rail 32 A TYA 201 00555526 Installation kit for DIN rail 50 A TYA 201 00600095 Item Load current Inom IN Part no Super fast semiconductor fuse 40 A IN 20 A 00513108 Super fast semiconductor fuse 80 A IN 32 A 00068011 Super fast semicon...

Page 14: ...hase angle of the first half wave can be cut so that transformer loads can also be operated In phase angle operation mode the phase angle specified by the controller is slowly reduced starting from 180 degrees in order to avoid high inrush currents soft start Users are able to specify a base load or depending on the device type select current limiting or resistance limitation for the load Load typ...

Page 15: ...ations only Industrial requirements Mechanical tests Vibration test 3M2 Toppling test class 2M1 DIN EN 60068 2 6 DIN EN 60721 3 3 DIN EN 60068 2 31 DIN EN 60721 3 2 Labels identification marking DIN EN 50178 DIN EN 61010 1 Approvals Standard Type UL 508 Category NRNT pollution degree 2 C22 2 NO 14 10 Industrial Control Equip ment Category NRNT7 709061 X XX 020 Load current 20 A UL 508 Category NRN...

Page 16: ...1 Introduction 14 V1 04 EN 00561071 Thyristor Power Switch TYA 201 ...

Page 17: ...he pow er controller k The connecting cables used for the terminals U1 U2 N L2 V and L1 must have an electric strength of AC 500 V k For UL applications the fuse for the supply protection of the control elec tronics must be between 2 A and a maximum of 5 A This also applies to the fan connection k A semiconductor fuse is installed to protect the power controller in the event of a ground fault In t...

Page 18: ...s The terminal strips for control connections inputs and outputs have been laid out for safe isolation from the mains voltage SELV To prevent the safe isola tion from being impaired ensure that all connected current circuits are also safely isolated The required auxiliary supplies must be SELV voltages 2 1 1 Environmental conditions Incorrect use The device is not suitable for installation in pote...

Page 19: ... purpose by themselves They only serve as a component function within a plant Where applicable the power controllers s entire load circuit must also have suitable interference suppression filters fitted by the plant provider There are a number of specialist companies that provide appropriate ranges of interference suppression filters to deal with any interference problems These filters are normall...

Page 20: ...n at ambient temperatures above 45 C the maximum load cur rent must be reduced as shown in the image as the thyristor module would otherwise be destroyed The device temperature shown on the display may not exceed 100 C At a device temperature of 100 C the message Warning high tempera ture is displayed At a device temperature of 105 C the output level is gradually reduced by 10 of the nominal curre...

Page 21: ...ower controllers with a load current between 20 and 50 A are affixed to a fire proof control cabinet wall with 2 screws The left hand hole is more easily ac cessible in the upper section Power controllers with a load current between 100 and 250 A are affixed with 4 screws TYA201 20A TYA201 32A TYA201 50A ...

Page 22: ...2 Mounting 20 V1 04 EN 00561071 Thyristor Power Switch TYA 201 TYA201 100A TYA201 150 200A ...

Page 23: ...V1 04 EN 00561071 Thyristor Power Switch TYA 201 21 2 Mounting TYA201 250A ...

Page 24: ... click During operation the power controller heats up to a maximum of 110 C depending on the load Ensure that the lamellae of the heat sink are vertically aligned to allow the heat to be dissipated through natural convection Fire hazard Do not install any heat sensitive components or devices close to the power controller H Integrated fan for 250 A power controller The intake air at the fan s venti...

Page 25: ...V1 04 EN 00561071 Thyristor Power Switch TYA 201 23 2 Mounting 2 2 Dimensions 2 2 1 Type 709061 X 0X 020 XXX XXX XX 25X 2 2 2 Type 709061 X 0X 032 XXX XXX XX 25X ...

Page 26: ...2 Mounting 24 V1 04 EN 00561071 Thyristor Power Switch TYA 201 2 2 3 Type 709061 X 0X 050 XXX XXX XX 25X 2 2 4 Type 709061 X 0X 100 XXX XXX XX 25X ...

Page 27: ...V1 04 EN 00561071 Thyristor Power Switch TYA 201 25 2 Mounting 2 2 5 Type 709061 X 0X 150 XXX XXX XX 25X Type 709061 X 0X 200 XXX XXX XX 25X ...

Page 28: ...Switch TYA 201 2 2 6 Type 709061 X 0X 250 XXX XXX XX 25X 2 2 7 Clearances all types h Allow a clearance of 10 cm from the floor h Allow a clearance of 15 cm from the ceiling h When fitted next to each other no spacing between the devices is required ...

Page 29: ...f 20 A is connected via plug in screw termi nals The electrical connection must only be carried out by qualified per sonnel Dangerous voltages will cause an electric shock in the event of contact with live parts h Disconnect the plant from the mains voltage on all poles All screw terminals supplied ex works must be inserted and screwed tight during operation 2 X2_ X2_1 X8 X3 U1 U2 N L2 V L1 PE Vol...

Page 30: ...Terminal Version Conductor cross section Maximum tightening torque X2_1 and X2_2 Slotted screws blade width 2 mm 0 2 1 5 mm2 0 25 Nm X3 Slotted screws blade width 3 mm 0 5 2 5 mm2 0 5 Nm U2 N L2 V L1 U1 Slotted screws blade width 5 mm 0 5 6 mm2 0 6 Nm For applications according to UL only 60 C or 60 C 75 C copper conductors may be used Ground terminal PE M4 setscrew with hexagon nut Width across f...

Page 31: ...ec tion Maximum tightening torque X2_1 and X2_2 Slotted screws blade width 2 mm 0 2 to 1 5 mm2 0 25 Nm X3 Slotted screws blade width 3 mm 0 5 to 2 5 mm2 0 5 Nm U2 U1 M6 recessed head screws 6 to 25 mm2 5 Nm For applications according to UL only 60 C or 60 C 75 C copper conductors may be used N L2 V L1 Slotted screws blade width 3 mm 0 5 to 4 mm2 or 0 5 to 2 5 mm2 with ferrule For UL AWG 20 12 0 5 ...

Page 32: ...3 Electrical connection 30 V1 04 EN 00561071 Thyristor Power Switch TYA 201 2 X2_ X2_1 X8 X3 U1 U2 N L2 V L1 PE ...

Page 33: ...ning torque X2_1 and X2_2 Slotted screws blade width 2 mm 0 2 to 1 5 mm2 0 25 Nm X3 Slotted screws blade width 3 mm 0 5 to 2 5 mm2 0 5 Nm U2 U1 M6 hexagon screws width across flats 10 mm 16 to 50 mm2 5 Nm For UL applications use only 75 C copper conductors N L2 V L1 Slotted screws blade width 3 mm 0 5 to 4 mm2 or 0 5 to 2 5 mm2 with ferrule for UL applica tion AWG 20 12 0 5 Nm Ground terminal PE M...

Page 34: ...Terminal Version Conductor cross section Maximum tightening torque X2_1 and X2_2 Slotted screws blade width 2 mm 0 2 to 1 5 mm2 0 25 Nm X3 Slotted screws blade width 3 mm 0 5 to 2 5 mm2 0 5 Nm U2 U1 M8 hexagon screws width across flats 13 mm 95 to 150 mm2 12 Nm For UL applications use only 75 C copper conductors N L2 V L1 Slotted screws blade width 3 mm 0 5 to 4 mm2 or 0 5 to 2 5 mm2 with ferrule ...

Page 35: ... tightening torque X2_1 and X2_2 Slotted screws blade width 2 mm 0 2 to 1 5 mm2 0 25 Nm X3 Slotted screws blade width 3 mm 0 5 to 2 5 mm2 0 5 Nm U2 U1 M8 hexagon screws width across flats 13 mm 95 to 150 mm2 12 Nm For UL applications use only 75 C copper conductors N L2 V L1 Slotted screws blade width 3 mm 0 5 to 4 mm2 or 0 5 to 2 5 mm2 with ferrule for UL applica tion AWG 20 12 0 5 Nm Ground term...

Page 36: ...VA Load voltage AC 42 V 20 15 48 63 Hz Load voltage AC 115 V 15 10 48 63 Hz AC 115 V 30 VA Load voltage AC 230 V 15 10 48 63 Hz AC 230 V 30 VA Load voltage AC 265 V Load voltage AC 400 V Load voltage AC 460 V Load voltage AC 500 V Connection for screw terminals Connection Voltage supply for control electronics Corresponds to the max load voltage of the ordered device type L1 N L2 V Load connection...

Page 37: ...logical 1 DC 2 to 32 V OFF logical 0 DC 0 to 0 8 V 9 11 GND Digital input2 ON logical 1 DC 2 to 32 V OFF logical 0 DC 0 to 0 8 V 10 11 GND GND 7 11 Ground potential analog output Various internal controller variables can be output as a standard signal of 0 4 to 20 mA 0 2 to 10 V and 0 1 to 5 V v Chapter 10 4 Analog output ac tual value output 12 11 GND EIN AUS 11 10 3 3V 10kW TYA 8 7 U 8 8 7 7 EIN...

Page 38: ... SUB D sock et 9 pin on the front 3 A 18 TxD RxD TxD A 8 B 17 RxD 6 VCC 16 RxD 5 GND Shield The shield of the Modbus cables must be routed to ground potential PE Connection JUMO mTRON T system bus 2 RJ 45 sock ets on the front 1 TX Transmission data 2 TX Transmission data 3 RX Received data 6 RX Received data 16 17 19 18 6 7 8 9 2 3 4 5 1 16 17 19 18 RS422 485 Modbus PROFIBUS DP 6 VWHPEXV 1 6 VWHP...

Page 39: ...t remain connected to the mains voltage at all times e g S1 permanently connected S2 is used to activate the load In the event of transformer loads or loads with a large temperature coefficient TC 1 the controller output must be blocked using the inhibit function prior to opening S2 After closing S2 the controller output must be reactivated via the inhibit function This is particularly important f...

Page 40: ...ion cabling Setpoint input Fuse for control electronics 2A up to a maximum of 5A U1 U2 Halbleiter sicherung N L2 L1 V 13 14 15 12 11 10 8 9 7 6 5 4 2 3 1 8 1 E S Optokoppler Relais C Ö P 0 1 5V 0 2 10V see switch on sequence if bus systems are used IThy 0 4 20mA L1 N PE UN IL S1 S2 A In the case of power controllers with a load current of 250 A the fan terminal X14 must also be supplied with the s...

Page 41: ... 0 2 10V 0 4 20mA L1 N L2 PE UL UN IL U1 U2 Halbleiter sicherung 13 14 15 E S Optokoppler Relais C Ö P S1 S2 U phase phase voltage L U phase neutral voltage N U voltage on thyristor power unit Thy P total controlled power tot I current in phase conductor L I current in thyristor power unit Thy A In the case of power controllers with a load current of 250 A the fan terminal X14 must also be supplie...

Page 42: ...E S Optokoppler Relais C Ö P S1 S2 see switch on sequence if bus systems are used U phase phase voltage L U phase neutral voltage N U voltage on thyristor power unit Thy P total controlled power tot I current in phase conductor L I current in thyristor power unit Thy U U Thy N I Thy P tot 3 U N P tot 3 U L I Thy I L Load Fusing to protect the power section cabling Setpoint input Fuse for control e...

Page 43: ...ductor fuse Relay Optocoupler Semiconductor fuse Relay Optocoupler U2 13 14 15 E S C Ö P U1 U2 13 14 15 E S C Ö P U1 U2 13 14 15 E S C Ö P S1 S2 see switch on sequence if bus systems are used U phase phase voltage L U phase neutral voltage N U voltage on thyristor power unit Thy P total controlled power tot I current in phase conductor L I current in thyristor power unit Thy U U Thy L I Thy P tot ...

Page 44: ...total controlled power tot I current in phase conductor L I current in thyristor power unit Thy U U Thy L I Thy P tot 3 U N P tot 3 U L I Thy I L Ohmic load delta Star Attention make sure that the roating electrical field is right handed only possible in burst firing mode and subordinate control loop P Setpoint input Fusing to protect the power section cabling Fuse for control electronics 2A up to...

Page 45: ...fect on the temperature stability of the control loop 709061 X XX XXX 001 XXX XX XXX code 001 is required in the order code for both power controllers 3 4 6 Master slave 3 phase current economy circuit for resistive loads in star delta connections or transformer loads resistive inductive Important infor mation The master slave 3 phase current economy circuit is achieved with version TYA 202 type 7...

Page 46: ...3 Electrical connection 44 V1 04 EN 00561071 Thyristor Power Switch TYA 201 ...

Page 47: ...shows a range of language options on the display Select the national language and confirm your selection with Language wiz ard This option enables you to select whether the language wizard should be reac tivated the next time the device is started Select Yes or No press Measured values then appear on the device v Chapter 4 1 2 Appearance of measured values Error messages The following chapter expl...

Page 48: ... and the operating mode It is also used to display temporary states e g error messages v Chapter 8 Error messages and alarms Legend Comment Diagram 1 The Power LED green lights up permanently when the voltage supply is connected Flashes at regular intervals if the display lighting is switched off v Chapter 9 What to do if 2 Display 96 x 64 pixels with white background lighting The in formation lin...

Page 49: ...one Phase angle control Current U2 Soft start with phase angle control Interface I2 Burst firing operation Digital input1 U Burst firing operation with α start Digital input2 I Half wave control Input signal in correctly configured P General logic Logic switch Logic with α start Invalid con trol config ured Logic with α input Logic with α start and α input Firing pulse inhibit ...

Page 50: ...of the measured load current A Power1 4 Measured effective power W or kW Load resistance 1 4 Measured effective resistance Ω Output level4 Output value of the subordinate control loop Setpoint value Effective setpoint value for the subordinate control loop with calculated base load and max output level Actual value2 4 Measured value as a percentage of the active control variable U2 U I2 I or P Pha...

Page 51: ...y or selection Once you have reached the required parameter the or key can be used to enter a numerical value or to select a parameter h Save the setting using If you do not wish to apply the value the entry can be canceled by selecting 4 1 5 Appearance of error messages and special statuses Cyclical appearance The symbols for input subordinate control loop and operating mode are dis played altern...

Page 52: ... e g for display contrast has been found the param eter can be stored by pressing If you do not wish to apply the value the entry can be canceled by pressing 4 2 1 Device data H All parameters for the maximum device extension level are listed in the fol lowing tables Depending on the order details see nameplate or device infor mation or the current configuration parameters that are not required ar...

Page 53: ... element with a positive temperature coefficient k bold default setting Value range Description Current load voltage and current 0 to 180 el In logic operation the phase angle of each sine wave can be varied This means that excessive electrical impact stresses on the load can be prevented Current load voltage 0 to Unom to 1 15 Unom of the load voltage 0 to Pnom to 1 15 Pnom of the power 0 to Inom ...

Page 54: ...th voltage 0 to 100 of max load voltage e g 0 V With current 0 to 100 of max load current e g 0 A With power 0 to 100 of power e g 0 W None 0 to 100 of output level e g 0 Note The following applies when selecting the maximum actuat ing variable for free running economy circuits Each power controller regulates half the three phase power during P control k bold default setting Control signal P Base ...

Page 55: ...overcurrent v Chapter 5 1 5 Monitoring By displaying the current deviation from the teach in value it is pos sible to check whether for example an output level dependent resis tance modification is present k bold default setting This function is not configured per default This window only appears if the following setting has been se lected in the configuration level h Press the key to switch to th...

Page 56: ...4 Operation 54 V1 04 EN 00561071 Thyristor Power Switch TYA 201 ...

Page 57: ...iguration level can be accessed from the overview of measured val ues by pressing the following keys h In the measured value overview press the key h Select the configuration level and press The parameters are combined in the following groups which are explained in detail as sub chapters in the tables on the following pages Parameter groups H All parameters for the maximum device extension level a...

Page 58: ...o 1440 min The background lighting for the display switches off once the selected number of minutes has passed Power LED green flashes 0000 means lighting is always switched on Apply default set tings Apply now The default settings are restored if the PGM key is pressed k bold default setting Value settings Description Mains switching variant Single phase opera tion v Chapter 3 4 Switch on sequenc...

Page 59: ...trol loop cannot be modified The half wave control operating mode is only compatible with single phase power controller operation It is a special type of phase angle operation mode used for example for vibrating magnets In half wave control one thyristor branch remains permanently locked so that only the positive half wave is al lowed to pass through The specified setpoint value is converted to a ...

Page 60: ...he load current should be linear to the setpoint specification The following subordinate control loops have proven advanta geous for heating elements that do not have linear tempera ture behavior or that are subject to aging U2 is used for Positive temperature coefficient molybdenum disilicide If R is constant Brightness controls I2 is used for Negative temperature coefficient TC P is used for Tem...

Page 61: ...ull sine waves Dependent on the cycle time setting At least three full sine waves are always let through At an output level of 50 and with the fastest possible cycle time 3 sine waves are switched on and 3 switched off Note Particularly suitable for the control of transformer loads α start No Note This setting is available in continuous burst firing operation mode and in logic operation No for res...

Page 62: ... to burst firing operation Note If the output level is reduced to 0 for longer than 8 seconds a soft start is initiated again as soon as the output level is increased once more If current limiting is activated during the soft start phase the duration of the soft start is extended because the phase con trol angle cannot be reduced further during current limiting With burst firing This setting is av...

Page 63: ...ad resistance is monitored to ensure the selected resis tance limit value is not exceeded if the load current is 5 of the power controller s nominal current For phase angle control limitation is implemented through the phase control angle α For burst firing operation limitation is implemented through the ON OFF ratio of the sine waves v Chapter 6 6 Resistance limitation r control Resistance limit ...

Page 64: ...fies which current standard signal is con nected v Chapter 3 3 Connection diagram 4 to 20 mA Customer specific1 Current measuring range start 0 to 20 mA Note This parameter only appears if Customer specific is set for the current measuring range see above Current measuring range end 0 to 20 mA Note This parameter only appears if Customer specific is set for the current measuring range see above Vo...

Page 65: ...his case the power controller is controlled in the same way as a solid state relay SSR via digital input 1 or 2 contact closed r100 and open r0 for control direction default setting Digital input2 α input This setting is only available if Power controller rThyristor control rLogic switch is selected This setting specifies which signal the α input should control or whether it should be fixed The α ...

Page 66: ...used in the event of an error Maximumactuating variable 0 to Unom to 1 15 Un om of the load voltage 0 to Pnom to 1 15 Pnom of the power 0 to Inom of the max load cur rent 0 to 100 of the output level In the case of continuous thyristor control via the analog in put the maximum actuating variable at the measuring range end e g 20 mA can be varied during operation Note This setting is only available...

Page 67: ...r subordinate control loop and device type v Chapter 1 3 Order details With voltage 0 to 100 of max load voltage e g 0 V With current 0 to 100 of max load current e g 0 A With power 0 to 100 of power e g 0 W None 0 to 100 of output level e g 0 Note The following applies when selecting the maximum actuating variable for free running economy circuits Each power controller regulates half the three ph...

Page 68: ... off Load current Power in W Power in kW Resistance Mains voltage Device temperature Min limit value alarm 0 to 9999 9 The absolute minimum limit values for load voltage load cur rent power resistance mains voltage or device temperature can be monitored If the measurand falls below this value an error message ap pears at the bottom of the display and the yellow K1 LED lights up Depending on the se...

Page 69: ...med in manual mode or in the opera tor level v Chapter 6 2 2 Configuring Teach In prerequisite for Teach In in manual mode v Chapter 4 2 4 Monitoring Automatic cyclical Teach In is performed cyclically at a time interval of 1 minute Mains voltage drop monitoring No No monitoring Yes If the effective values of the analyzed half waves are more than 10 apart an alarm message is displayed and the digi...

Page 70: ...gital input1 Toggling is controlled via an interface Ext digital input2 Toggling is controlled via an interface External toggling of setpoint specifica tion Switched off No external toggling of setpoint specification Digital input1 Toggling is controlled by digital input1 Digital input2 Toggling is controlled by digital input2 Ext digital input1 Toggling is controlled via an interface Ext digital ...

Page 71: ...t current limit value 10 to max load current of the device 10 Note This parameter is only available if a digital input is selected for ext current limiting The max load current varies depending on the device type For 20 A power controllers 2 to 22 A can be selected v Chapter 1 3 Order details Key lock Switched off No key lock Digital input1 Key lock is controlled by digital input1 Digital input2 K...

Page 72: ... Open load OFF Control direction digital input1 Open inactive The function for digital input1 can be triggered when the switching contact is open or closed Open active Control direction digital input2 Open inactive The function for digital input2 can be triggered when the switching contact is open or closed Open active Value settings Description k bold default setting 11 10 3 3V 10kW TYA 8 7 U 8 8...

Page 73: ... if a collective fault occurs on the device This can be configured as an N C contact or as an N O contact see below The K1 LEDs on the master slave1 and slave2 also light up in the event of a fault Energy meter The digital output functions as an energy meter and emits pulses depending on the energy consumed If a collective fault signal occurs in energy meter mode the K1 LED lights up yellow at all...

Page 74: ... 15 optocoupler collector emitter loop low impedance N C contact No error message or energy meter pulse OFF or signal via interface is logically 0 Low Switching behavior 13 and 15 pole and N O contact closed or 13 and 15 optocoupler collector emitter loop low impedance Error message present or energy meter pulse ON or signal via interface is logically 1 High Switching behavior 14 and 15 pole and N...

Page 75: ...actual value output Load voltage Example The load voltage can vary between 0 and 500 V depending on the device type As the default setting for the signal range is 0 to 9999 9 the end value must be adjusted to 500 0 to make use of the full signal range The following must be observed for master slave switching These measured values are determined in the master branch Exception When selecting the pow...

Page 76: ...e settings Description Device address 1 to 125 If 0 is set as the device address the bus fault error message is not displayed Data format Motorola Intel k bold default setting Value settings Description Alias device ad dress 1 to 99 If several TYA 20X devices are located in the JUMO mTRON T system bus the user can identify each individual device by en tering various alias device addresses Value se...

Page 77: ...th 1 kW connected in parallel Load current 3000 W 400 V 7 5 A Temperature coefficient TC 1 Operating mode phase angle control Subordinate control loop U2 Base load 0 maximum output level 100 Setpoint specification via standard signal of 0 to 20 mA The following power controller is selected for this requirement Device type 709061 X 01 020 100 400 00 252 ...

Page 78: ...5 Configuration 76 V1 04 EN 00561071 Thyristor Power Switch TYA 201 ...

Page 79: ...eases This is detected by the load monitor and a load fault is signaled Limit value A limit value must be entered as a in the configuration or operating level for load monitoring This limit value depends upon the number of heating ele ments connected in parallel or in series For heating elements with a high positive or negative temperature coefficient a suitable limit value must be determined inde...

Page 80: ...n star points without neutral con ductor Delta connection N L1 L3 L2 L1 L3 L2 L1 L3 L2 L1 Number of heating ele ments Single phase op eration Star connec tion without neutral conduc tor Delta connection 6 10 5 13 10 4 17 10 10 3 25 14 13 2 50 25 26 Example for 2 heating ele ments N L1 L3 L2 L1 L3 L2 L1 H As a general rule load monitoring does not yet take place during the soft start phase which ca...

Page 81: ...l Teach In has been configured but no Teach In has been conduct ed the message Teach In load monitoring appears on the display as a re minder Manual Teach In can only be performed on the device itself not via the setup program Teach in Automatically once Automatically once means that the Teach In values are temporarily saved af ter each power ON This setting is suitable only for heating elements w...

Page 82: ... as set per default can be accessed without entering a code h Press the key once selection menu h Press the key again manual mode h Use the or key to increase or decrease the setpoint value The changes become effective immediately at the load output and are indicat ed on the display 6 2 2 Configuring Teach In prerequisite for Teach In in manual mode The Teach In function records the current voltag...

Page 83: ...nual mode If Teach In is being performed for the first time the message Teach In load monitoring now appears in the bottom line of the display h Press the key and the following message will appear h Press the key to apply the current load state as the OK state A change in the load load error will be evaluated by the device on the basis of this state Repeating Teach In Teach In can be repeated any ...

Page 84: ...sing current peaks in the network when they are switched on simultaneously No current peaks are caused in the network even if the setpoint values are asymmetrically distributed e g 30 and 70 More than 2 power con trollers If more than 2 power controllers are required in a plant they must be divided into 2 groups The Dual energy management parameter Device1 and Device2 has to be selected in each gr...

Page 85: ...rotect the power section cabling Fuse for control electronics 2A up to a maximum of 5A I1 Device2 I1 Device1 U1 U2 N L2 L1 V 13 14 15 12 11 10 8 9 7 6 5 4 2 3 1 8 1 Semiconductor fuse Relay Optocoupler E S C Ö P U1 U2 N L2 L1 V 13 14 15 12 11 10 8 9 7 6 5 4 2 3 1 8 1 Semiconductor fuse Relay Optocoupler E S C Ö P Device 1 Device 2 0 4 20mA 0 4 20mA A If one power controller performs a restart when...

Page 86: ...ontroller is to feed energy to the heating elements in the furnace proportional to the controller output level For a thyristor power controller using phase angle operation this means that it alters the firing angle over the range from 180 to 0 corre sponding to a controller output level of 0 to100 If the thyristor power controller is in burst firing operation mode it in creases the duty cycle T fr...

Page 87: ...owever some applications where an I2 or P control has advantageous control loop characteristics requires recording of the current in the power controller The three different types of subordinate control are described in the following chapters U2 control Considering the power Pload in a resistive load we know that it is determined by the voltage on the load Uload and the resistance of load R as fol...

Page 88: ...f 6 to 16 These heating elements are usually run at temperatures above 1000 C Figure 1 Heating element with a positive TC Power controllers need current limiting for the starting phase The constant current and the increasing resistance mean that initially the power in the heat ing element increases in proportion to R since the power P I2 R When the current falls below the preset limit value curren...

Page 89: ...se to 1 These include heat ing elements made from nickel chrome constantan etc This does not place any special demands on the thyristor power controller e g current limiting The resistance characteristic for a heater element with a TC 1 is shown in Figure 2 Figure 2 Heating element with TC 1 I2 control Current control I2 control is advantageous for heater elements with a negative TC where the elec...

Page 90: ...ced as the resistance falls P control Power control P control is a continuous regulation of the product U I the power In this case there is a precise linear relationship between the output power and the level of the signal input e g 0 to 20 mA to the thyristor power controller A typical application of this type of subordinate control loop is for regulating heater elements which are subject to long...

Page 91: ...New new condition of the heating element The relationship is illustrated by the following formula P control is also used for free running economy circuits running off a 3 phase supply network Which operating mode is suitable for which load RAlt 4 PNeu UNeu INeu UAlt 2 2IAlt UAlt IAlt PAlt 12 Operating mode Resistive load Inductive load TC constant TC positive TC nega tive Long term ag ing Phase an...

Page 92: ...nt overheating of the heating element in the upper temperature range By measuring the resistance of the heating elements it is possible to assign a precise heating element tempera ture If the load resistance exceeds this value it is limited by phase angle control or limitation of the switched sine waves This protects the heating element from overheating H This is only possible in power controllers...

Page 93: ...ation level v Chapter 5 1 2 Power controller The current limit value can be adjusted both in the configuration level or in the operator level In the operator level it can be adjusted during operation H Current limiting is only possible for power controllers with load current measurement i e in the order details subordinate control I I2 code 010 in the order code or P code 001 in the order code mus...

Page 94: ...bit prevents the connected transformer loads from destroying the semiconductor fuse due to a DC component If there are no further mains voltage drops the firing pulse inhibit is removed and the power controller continues operation e g with a soft start Default setting Monitoring is not activated v Chapter 5 1 5 Monitoring 6 10 Firing pulse inhibit The inhibit function serves to protect the thyrist...

Page 95: ...for the case at hand e g in the case of quick heat up processes the output power can be reduced by cutting all sine waves α input v Chapter 5 1 4 Setpoint value configuration Time behavior If only short pulse packages with a defined number of sine wave cycles should be switched the digital input control direction Open inactive must be con trolled via an optocoupler and the following timing must be...

Page 96: ...6 Special device functions 94 V1 04 EN 00561071 Thyristor Power Switch TYA 201 ...

Page 97: ...teed Software versions The software versions for the device and the setup program must be compati ble An error message will appear if this is not the case h After switching on the device press The device software version is shown in the Device info menu h Click Info in the setup program menu bar H To configure the power controller all you need to do is insert the USB cable into the power controlle...

Page 98: ...7 Setup program 96 V1 04 EN 00561071 Thyristor Power Switch TYA 201 7 3 Installation h Install the setup program Installation steps Appearance on the PC screen 1 2 Enter license number 3 4 5 6 ...

Page 99: ...V1 04 EN 00561071 Thyristor Power Switch TYA 201 97 7 Setup program Installation complete 7 8 Launch setup program 9 Installation steps Appearance on the PC screen ...

Page 100: ...o a USB socket on the PC us ing the supplied USB cable h Click Connect in the menu bar Diagnostics The diagnosis window appears at the bottom of the screen and shows the de vice info and the current measurement data The connection has been estab lished H The power controller supplies no power while setup data is being transferred to the device The device restarts after the transmission ...

Page 101: ...he device data or enter a new code word via the setup program Extracting set up data h Perform a Data transfer rFrom the device The extracted codes are visible in the Device data menu Entering new codes h Enter a new code h Perform a Data transfer rTo the device After transferring the setup data the device restarts and the codes are acti vated ...

Page 102: ... device h Edit rExecute hardware and the hardware wizard will start h Click Automatic detection and the dialog for the device language will ap pear h Select the desired national language h Continue in the hardware wizard by clicking Continue until it is completed The device texts in the selected national language can now be found in the setup file h Perform a Data transfer rTo the device h Save th...

Page 103: ...tive semiconductor fuse 2 No voltage at terminal U1 Check wiring Check the wire fuse for the load circuit 3 The voltage supply for the control elec tronics L1 N does not have the same phase angle as the load circuit U1 U2 Check wiring 4 Thyristor in the master power controller defective only with three phase economy circuit where nominal voltage 230 V The device must be returned to JUMO for repair...

Page 104: ...3 4 6 Master slave 3 phase current economy circuit for resistive loads in star delta connections or transformer loads resistive inductive Master slave wiring is wrong Wiring fault has been detected Rotary field detec tion failed Rotary field detection not possible Check connection v Chapter 3 3 Connection dia gram Eliminate mains disturbances Wire break Current input Input current too small for th...

Page 105: ...h In v Chapter 6 Special device func tions Slave Limit val MinVal reached The value has fallen below the selected limit value for the min alarm at the slave Check why the value has fallen below the limit value Slave Limit val MaxVal reached The selected limit value for the max alarm has been exceeded at the slave Check why the limit value has been ex ceeded Slave fault at connected load Break or s...

Page 106: ...former loads has been detected v Chapter 5 1 5 Monitoring Ensure stable mains supply Inhibit by inhibit input A firing pulse inhibit has been triggered via a potential free contact No power from the power controller v Chapter 3 3 Connection dia gram Open contact between terminal 7 and 8 at screw terminal X_2 Inhibit by ext inhibit The firing pulse inhibit has been triggered via an interface v Inte...

Page 107: ...ower controller via the interfaces You can use the setup program to configure which events alarm and error messages are to be grouped together as a binary signal for a collective fault All fault messages are OR linked and output as a binary signal for a collective fault on the relay output or optocoupler In addition LED K1 lights up yellow This alarm can switch a relay at the binary output v Chapt...

Page 108: ... isolated green Power LED must not be lit h Press spring clip A to the right and lever up the plastic housing at the point marked with an arrow using a screwdriver B A plug connection separates the display keys and interface from the power section and you will be able to see the semiconductor fuse Caution Risk of burns The device s heat sink can heat up during operation The current device temperat...

Page 109: ...ews Tighten ing torque Part no 20 A Tripping current 40 A Recessed head 3 Nm 00513108 32 A Tripping current 80 A Recessed head 5 Nm 00068011 50 A Tripping current 80 A Recessed head 5 Nm 00068011 100 A Tripping current 160 A Hex headed width across flats 10 mm 5 Nm 00081801 150 A Tripping current 350 A Hex headed width across flats 13 mm 12 Nm 00083318 200 A Tripping current 550 A Hex headed width...

Page 110: ... 04 EN 00561071 Thyristor Power Switch TYA 201 h Replace the defective semiconductor fuse with a new one h Tighten the screws with the specified tightening torque 8 2 3 Semiconductor fuses type 709061 X 0X 32 h Undo 2 hex headed screws ...

Page 111: ... 8 Error messages and alarms h Replace the defective semiconductor fuse with a new one h Tighten the screws with the specified tightening torque Reassembling the housing h Push the plastic housing back into the guide rails until the spring clip en gages ...

Page 112: ...8 Error messages and alarms 110 V1 04 EN 00561071 Thyristor Power Switch TYA 201 ...

Page 113: ...nd 8 at terminal X2_2 v Chapter 4 1 2 Ap pearance of mea sured values Load break h Check load and load connections v Chapter 8 Error messages and alarms Fuse LED is lit Semiconductor fuse defective due to short circuit in power section h Remedy short circuit in the load or load circuit h Fit a new semiconductor fuse v Chapter 8 2 Re placing a defective semiconductor fuse Power controller is pro du...

Page 114: ...cing full power even though the setpoint value is set to 100 Current limiting active h Check settings v See Current limit ing on page 61 Half wave control set half power h Change to burst firing operation mode or phase angle control v See Operating mode on page 57 What is happening Cause remedy Info ...

Page 115: ...Hz AC 500 V 20 to 15 48 to 63 Hz Load current IL rms AC 20 32 50 100 150 200 250 A Admissible load current depending on the ambient temperature Load type Resistive and resistive inductive loads 45 50 60 75 20 200 T C 150 Load current in A Reduction at a temperature of 45 C 2 kelvin 70 250 100 50 AC 3800 V AC 3800 V AC 350 V AC 350 V PROFIBUS DP or RS422 485 serial interface or Systembus mTRON T or...

Page 116: ...0 V 0 to 5 V up to 1 to 5 V Burden max 500 Ω for standard signal current 0 to 20 mA up to 4 to 20 mA Depending on the device type various internal measurands such as load current load voltage or power can be output Mains voltage 2 5 Load current 1 Load voltage 1 Power 2 Analog input Voltage current 1 Analog output Voltage current 1 Load resistance 2 For resistive load TYA 12 11 Analog output Digit...

Page 117: ...control only for P control Load types All resistive loads through to inductive loads are permitted In the case of transformer loads the nominal induction of 1 2 tesla must not be exceeded value is 1 45 T in the case of mains overvoltage Subordinate control loop U set as standard Can be freely switched over to U I I P control depending on device type Electrical connection For type 709061 X 0X 020 C...

Page 118: ...ing to EN 60721 Installation position Vertical Test voltage According to EN 50178 Tab 18 Creepage distances 8 mm between mains voltage circuit and SELV circuits For type 709061 X 0X 020 12 7 mm between mains voltage circuit and SELV circuits From type 709061 X 0X 032 SELV Separate Extra Low Voltage safe low voltage Housing Plastic flammability class UL94 V0 color cobalt blue RAL 5013 Power loss Th...

Page 119: ...508 Category NRNT pollution degree 2 C22 2 NO 14 10 Industrial Control Equipment Category NRNT7 709061 X XX 020 Load current 20 A UL 508 Category NRNT C22 2 NO 14 10 Industrial Control Equipment Category NRNT7 709061 X XX 032 709061 X XX 050 709061 X XX 100 709061 X XX 150 709061 X XX 200 709061 X XX 250 Load current 32 to 250 A Lead protection for the con trol electronics 2 A up to max 5 A conduc...

Page 120: ...10 Technical data 118 V1 04 EN 00561071 Thyristor Power Switch TYA 201 ...

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Page 123: ...Ě ŝŶ ĂĐĐŽƌĚĂŶĐĞ ǁŝƚŚ ƚŚĞ ƉƌŽǀŝƐŝŽŶƐ ŽĨ d ϭϭϯϲϰͲϮϬϭϰ Ϳ K㸸䈕ᴹᇣ 䍘䈕䜘Ԧᡰᴹ 䍘ᶀᯉѝⲴਜ਼䟿 d ϮϲϱϳϮ 㿴ᇊⲴ䲀䟿㾱 ԕлǄ K ŶĚŝĐĂƚĞƐ ƚŚĂƚ ƐĂŝĚ ŚĂǌĂƌĚŽƵƐ ƐƵďƐƚĂŶĐĞ ĐŽŶƚĂŝŶĞĚ ŝŶ Ăůů ŽĨ ƚŚĞ ŚŽŵŽŐĞŶĞŽƵƐ ŵĂƚĞƌŝĂůƐ ĨŽƌ ƚŚŝƐ ƉĂƌƚ ŝƐ ďĞůŽǁ ƚŚĞ ůŝŵŝƚ ƌĞƋƵŝƌĞŵĞŶƚ ŽĨ d ϮϲϱϳϮ Ϳ y㸸䈕ᴹᇣ 䍘㠣ቁ 䈕䜘ԦⲴḀа 䍘ᶀᯉѝⲴਜ਼䟿䎵ࠪ d ϮϲϱϳϮ 㿴ᇊⲴ䲀䟿㾱 Ǆ y ŶĚŝĐĂƚĞƐ ƚŚĂƚ ƐĂŝĚ ŚĂǌĂƌĚŽƵƐ ƐƵďƐƚĂŶĐĞ ĐŽŶƚĂŝŶĞĚ ŝŶ ŽŶĞ ŽĨ ƚŚĞ ŚŽŵŽŐĞŶĞŽƵƐ ŵĂƚĞƌŝĂůƐ ƵƐĞĚ ĨŽƌ ƚŚŝƐ ƉĂƌƚ ŝƐ ĂďŽǀĞ...

Page 124: ...11 Certificates 122 V1 04 EN 00561071 Thyristor Power Switch TYA 201 ...

Page 125: ...address 36035 Fulda Germany Phone 49 661 6003 0 Fax 49 661 6003 607 Email mail jumo net Internet www jumo net JUMO House Temple Bank Riverway Harlow Essex CM 20 2DY UK Phone 44 1279 63 55 33 Fax 44 1279 62 50 29 Email sales jumo co uk Internet www jumo co uk 6733 Myers Road East Syracuse NY 13057 USA Phone 1 315 437 5866 Fax 1 315 437 5860 Email info us jumo net Internet www jumousa com ...

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JUMO 709061/8-01-020, Operating Manual

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