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JUKI KE-750, Setup Manual

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Table of Contents

1.

Basic Configuration and Name of Each Part ............................................................1

2.

How to Install the Main Unit .....................................................................................2

3.

Adjusting the Transport Height and Leveling the Machine.......................................4

4.

Demounting the Head Unit Fixing Parts....................................................................7

5.

Connecting the Air Tubes ........................................................................................8

6.

Connecting the Power Codes..................................................................................9

7.

Attaching the Supplied Parts..................................................................................10

8.

Interface with External Equipment..........................................................................14

9.

Attaching the Matrix Tray Changer (MTC) ............................................................18

10.

Checking the Machine Before Turning on the Power.............................................24

11.

Adjusting the Height of the Replacement Table (Optional) ...................................25

Summary of Contents for KE-750

Page 1: ...Model KE 750 KE 760 SET UP GUIDE MAIN UNIT UNPACKING GUIDE Main Unit Packing Guide JUKI CORPORATION ELECTRONIC ASSEMBLY TEST SYSTEMS DIVISION SMT TRAINING CENTER...

Page 2: ...SET UP GUIDE...

Page 3: ...e Machine 4 4 Demounting the Head Unit Fixing Parts 7 5 Connecting the Air Tubes 8 6 Connecting the Power Codes 9 7 Attaching the Supplied Parts 10 8 Interface with External Equipment 14 9 Attaching t...

Page 4: ...ration and Name of Each Part Figure 1 1 Figure 1 2 1 Breaker 5 Signal light 2 Vision monitor 6 Keyboard 3 Liquid crystal display 7 Filter regulator 4 HOD Handheld Operating Device unit 8 Interface pan...

Page 5: ...2 2 How to Install the Main Unit Center mark Fork of the forklift finger of the pallet truck Example Rear Front Figure 2 2 Figure 2 3 Figure 2 1 Counter balance forklift o 0...

Page 6: ...tom of the main unit from the front side then lift and move it after the fork protrudes enough from the rear of the main unit Follow this instruction also when you use a pallet truck to move the machi...

Page 7: ...ort Height and Leveling the Machine Cover RBR Cover RBC Level vial Base bar B Base bar R Base bar F Caster Cover FB Adjuster r q w e Cover RBL Figure 3 2 Viewing from the bottom of unit Figure 3 1 Vie...

Page 8: ...ivision of the scale specified on the supplied level setting table 5 Leveling the main unit in the left and right directions Put the level vial on the point indicated as an actual line adjust the adju...

Page 9: ...hen viewed from the arrow mark of the level vial assignment figure Level setting table Setting position A B C D Setting value Note In case of the level vial 0 05 1 scale The scales setting value of th...

Page 10: ...othly moves vertically Shammy cap SL6042542TN Set up caution tag Spacer HX00334000C Z axis slide bracket KE 750 KE 760 Z axis slide bracket Spacer HX00334000C Shammy cap SL6042542TN Set up caution tag...

Page 11: ...e air tube piped at the factory side at the fixing base with the tie up band It should not interfere in the replacement table A view direction drawing Cover RBR Pressure adjustment knob Pressure gauge...

Page 12: ...te 3 Connect each terminal of the power code to the terminal plate of the power unit 3 1 You can connect the black line to the No 2 plate and the white line to the No 1 plate because the alternate cur...

Page 13: ...hine abroad 2 Vision Monitor a Insert the power code of the vision monitor from the hole in the middle of the monitor base to the main unit then fix the top of the vision monitor on the monitor base M...

Page 14: ...the main unit 5 Hand knob a Hook the hand knob over the handle hook located on the front right of the main unit 6 Feeder relay cable Connect the feeder relay cable and air tube from the connector brac...

Page 15: ...L E2803723000 ATC support angle E3424725000 Figure 7 1 Figure 7 2 Figure 7 3 Hook the U shaped groove of the chip box over the washer small circle Rail plate FR FL Washer small circle WP03020500SC Wa...

Page 16: ...a hexagonal screw as shown in Figure 7 1 Hook the chip box L over the ATC support angle as shown in Figure 7 3 Far end reference a Hook the U shaped groove over the washer fixed on the rail plate FL a...

Page 17: ...eft to right or right to left as indicated in Table 1 4 1 and Table 1 4 2 2 w is the connector 50 pin for the signal from to an optional matrix tray changer 3 e is the power connector 10 pin AC 100 V...

Page 18: ...C NC 11 NC NC 12 NC NC 13 NC NC 14 NC NC Table 8 1 Connectors on the front left side of the main unit Signal left to right Signal right to left Connctor type 1 READY IN READY OUT 2 READY IN GND READY...

Page 19: ...T IN and BOARD AVAILABLE connectors is indicated in Figure 8 3 These connectors conform to the SMEMA standard Figure8 3 READY OUT 1 READY OUT 2 BOARD AVAILABLE 2 BOARD AVAILABLE 1 READY IN GND BOARD A...

Page 20: ...D0 3 D1 4 D2 5 D3 6 D4 7 D5 8 D6 9 D7 10 ACK 11 BUSY D SUB 25 pin FEMALE 12 PE 13 SLCT 14 AUTO FEED XT 15 ERROR 16 INIT 17 SLCT IN 18 GND 19 GND 20 GND 21 GND 22 GND 23 GND 24 GND 25 GND Table 8 3 Pin...

Page 21: ...Attaching the Matrix Tray Changer MTC Shuttle fitting bracket Figure 9 1 Figure 9 2 Adjuster spacer Adjuster rubber Adjuster retainer Placer MTC entrance to be inserted Placer MTC entrance to be inser...

Page 22: ...the position where the adjuster retainer can be attached at the adjuster part and tighten the lock nut with adjusting its height with the adjuster Then fix it with the adjuster retainer Be sure to set...

Page 23: ...20 Figure 9 4 Figure 9 3 Adjust screw Conveyor fixing screw long hole 6 portions 104 or less...

Page 24: ...04 mm as shown in Figure 9 3 after detaching the shuttle Adjust its height with the adjust screw Attach the shuttle after set up Be sure to set the MTC so that the gap between the machine unit and the...

Page 25: ...igure 9 4 Figure 9 3 Interface panel SMEMA Filter regulator Cover RBC Cover RBL Cover RBR Light Breaker Printer connector Cover SBR w q q MTC signal connector w MTC power connector e MTC air supply op...

Page 26: ...nal connector to the interface panel on the front right side of the main unit as shown in Figure 9 3 then connect the air tube to the MTC air joint on the rear side of the main unit Use two cables and...

Page 27: ...ly and its voltage is appropriate y The supplied parts are attached properly u The machine is connected to external equipment properly i Each unit operates smoothly Check the following parts manually...

Page 28: ...height of the replacement table in two steps depending on the manner the caster plate is fixed Adjust the height according to that of the board transport track Board transport height Caster plate fix...

Page 29: ...gap between the bank location pin B and the bottom of the bank support is less than 7mm as shown in Figure 11 3 fix the caster plate at the upper position CAUTION Bank location pin B Bank support 7 mm...

Page 30: ...until the space between the caster plate and the trolley is made 3 Insert the required pieces of the trolley spacer into the space 4 Remove the adjustment screw then tighten the fixing screw When the...

Page 31: ...3 Middle 907 to 913 m m 880 to 886 Upper 900 to 906 m m Add 50 mm when the machine is for ZEVA The position of the bank stopper above is just an example Attach the bank stopper where the trolley stopp...

Page 32: ...MAIN UNIT UNPACKING GUIDE Main Unit Packing Guide...

Page 33: ...tem Unit 9 6 CAL Block 10 7 HOD Handled Operating Device Box 11 8 Vision Monitor 11 9 Signal Light 12 10 Keyboard Bracket Assembly 13 11 Feeder Relay Cable of the Connector Bracket 14 12 Safety Cover...

Page 34: ...2542TN Spacer HX00334000C Z axis slide bracket 1 Attach the spacer as indicated in Figure 1 1 to prevent the Z axis slide bracket from moving up or down 2 Make sure that the head unit is stable after...

Page 35: ...the bottom of the OCC as indicated in Figure 1 3 2 Wrap the bottom of the head with a piece of anticorrosive paper then paste a tape over the anticorrosive paper 3 Wrap the head completely with the ai...

Page 36: ...w Fix the safety cover stoppers E1348700000 on two taps right and left located on the linear guide of the Y axis frame with the M5 x 20 screws from the rear side Adjust the eccentricity of the stopper...

Page 37: ...hole head unit completely to the left side to push it against the rubber stopper Then fix the X axis stopper at two M3 taps located on the bottom of the X axis frame with the shammy cap SL6030842TN fr...

Page 38: ...List of Supplied Parts to Be Packed Remove them from the board transport unit to pack them Note that the hand knob is to be used to change the board transport rail width Supplied parts E20217150A0 Ba...

Page 39: ...receives no load If the rail plate is deformed the machine cannot operate normally b Right And Left Edges 1 Put air cap which can be crashed easily into the protruded parts from the main unit 2 Wrap t...

Page 40: ...7 c BU plate Fix the BU plate with filament tapes four positions Figure3 3 BU plate Fix the BU plate so that it can be kept stable ilament tapes four positions...

Page 41: ...plate then put the tie up belt through these holes Tighten the tie up belt Make sure that the slide plate is fixed and all nozzle cannot be removed e Cover the nozzle with air cap so that it cannot mo...

Page 42: ...9 5 VCS Vision Centering System Unit q Cover the whole unit completely with air cap w Paste an adhesive tape on the air cap at the bottom of the light base Figure5 1 Adhesive tape Light base Air cap...

Page 43: ...ap with an adhesive tape Figure 6 1 w Put the CAL piece A and the CAL piece B into vinyl sacks separately Wrap these vinyl sacks with air cap then pack them in the carton box where the other supplied...

Page 44: ...ch the manufacturer specified q Do not disassemble the stand part from the mounter main unit w Put air cap in the carton box when there is any gap in the carton box after repacking the monitor e Paste...

Page 45: ...Repack the patrol light cable assembly E94417150A0 in the carton box which the manufacturer specified Pack the nuts and washers supplied in the same carton box also Figure 9 1 CAUTION Carton Patrol li...

Page 46: ...n the keyboard bracket assembly from the main unit 3 Push down the keyboard stands L and R inside wrap the whole keyboard bracket assembly with air cap completely and pack it in the same carton box wh...

Page 47: ...a filament tape Fix the air tube so that it cannot be damaged at all Figure 11 1 The front of the connector bracket is fixed on the cover FB and the rear is fixed on the cover RBC The connector brack...

Page 48: ...15 12 Safety Cover Fix the safety cover with a filament tape so that it cannot be opened Figure 12 1 Filament tape Safety cover...

Page 49: ...not remove this unit if exporting the machine abroad because this model differs from the former models such as KE 710 720 and KE 730 740 Turn off the air of the main unit before following the instruct...

Page 50: ...y with the P P band Figure 14 1 2 Fixing the Trolley Handle Right and Left Fix the slider and the trolley handle by wrapping them with a filament tape Hook the tie up belt over the stopper screw to ke...

Page 51: ...der Relay Cable Fix the feeder relay cable and the air tube on the connector bracket with a filament tape Figure 14 3 Take care not to damage the air tube at all Feeder relay cable Filament tape Conne...

Page 52: ...19 4 Wrap the whole unit with air cap completely Figure 14 4 Feeder relay cable Feeder bank Trolley Air cap Connector bracket Floor trolley...

Page 53: ...Ball screwdriver 1 MAI17002000 Cross headed screw driver No 1 1 E0120K750A0 Operating Instructions KE750 Japanese 1 E5001715000 X axis stopper 1 SL603842TN 5001 Shammy Cap 2 NM6030001SC 5001 hexagona...

Page 54: ...ported abroad 3 Put air cap so that there cannot be any gap inside the carton box 4 Paste the content labels on the outside of the carton box two positions PARTS NO KE750 or FP750 PARTS NAME ACCESSORY...

Page 55: ...river MAI17001000 Cross headed screw driver No 1 1 E0120K760A0 Operating Instructions KE760 Japanese 1 E5001715000 X axis stopper 1 SL603842TN 5001 Shammy Cap 2 NM6030001SC 5001 hexagonal nut 2 E13487...

Page 56: ...ported abroad 3 Put air cap so that there cannot be any gap inside the carton box 4 Paste the content labels on the outside of the carton box two positions PARTS NO KE760 or FP760 PARTS NAME ACCESSORY...

Page 57: ...is removed w Wrap the hard disk with an anti static air cap e Fix the air cap with a cellophane adhesive tape so as not to spread r Place the hard disk into the supplied box 1 Take care that the hard...

Page 58: ...1 Specifications are subject to be changed without notice Revision Date 00 1997 07...

Page 59: ...ELECTRONIC ASSEMBLY TEST SYSTEM DIVISION 8 2 1 KOKURYO CHO CHOFU CITY TOKYO 182 JAPAN PHONE 03 3480 3330 FAX 03 3488 1971 TELEX 03 242 4343 JUKI J Sales agent...

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