background image

 

                            

 

FRICK

 QUANTUM™LX AcuAir



 CONTROL PANEL                     090.510-M (OCT 10) 

                                                            MAINTENANCE                                                                           Page 13

DIGITAL BOARD 

 

The information that follows in this section can help locate 
problems that can occur with Digital Input and Output 
circuit boards, and their interaction with the Quantum™ 4 
controller. 

 
Digital Board Description 

 

The Digital Board is actually a small microprocessor 
board and programmed to control discrete outputs, or 
accept discrete inputs, from external electrical 
devices. Each Digital Board has the capability of 24 
independent channels or I/O (Input/Output). With the 
Quantum™ LX AcuAir Control, some of these I/O 
channels are dedicated as to their function, through 
the operating system (software), enabled options and 
external wiring. Each channel that is used by the 
software will have a module plugged into it. A yellow 
module indicates that it is used for Inputs, a black 
module is used for Outputs. The standard Quantum™ 
LX AcuAir Control can have up to two Digital Boards 
(depending on options). 

 

Communications LED's 

 

The controller is in constant communication with all 
Digital (and Analog) Boards. You will notice on each 
Digital and Analog board, that there are a pair of 
LED's labeled as RX and TX. These letters represent 
Receive (RX) and Transmit (TX). These LED's should 
be flashing at a high rate during normal operation. 
This indicates that the Quantum™ 4, and the Digital 
Board that you are looking at, are properly 
communicating with each other. 

 

 

Reference the 

JUMPER AND DIPSWITCH 

SETTINGS

 section later in this manual. This 

section contains the dipswitch settings for 
addressing the Digital I/O Boards. When 
these switches are properly set, the 
Quantum™ 4 is able to serially communicate 
with each I/O board and provide control 
signals and data exchange. If these switches 
are not properly set, the result will be lost or 
failed communications, or the wrong outputs 
being energized, or the wrong inputs being 
received. 

 

Connections to the Quantum™ 

 

The Frick AcuAir control system utilizes up to two 
Digital, and one Analog Boards. To connect all of 
these boards together so that the Quantum™ 4 can 
control them, they must be interconnected with a 
wiring harness that provides all of the necessary D.C. 
voltage requirements, as well as the communications 
capabilities. A diagram of this wiring harness can be 
found later in this manual (see the Power I/O Wiring 
Harness drawing). The harness has an 18-pin 
connector at one end that plugs into the Quantum™. 
Another connector plugs into the power supply. The 
remaining three connectors (16-pin) will plug into 
each of the Digital and Analog Boards in the system 
(up to three total).   
 

Upon close examination of this harness, you will 
notice that each of the connectors for both the 
Quantum™ and the three possible I/O boards, have 
two rows of connections. The wires that are inserted 
into the positions of one row, are internally daisy-
chained on each I/O board, to continue the voltages 
and signals to the adjacent row. Therefore, any time 
that a connector is unplugged from the daisy-chain, 
these voltages and signals cannot continue through 
the daisy-chain to the next board. Whenever a plug is 
not to be inserted into a board, either for service or if 
not all boards are present, then a shunting plug (refer 
to Recommended Spare Parts list) must be installed 
onto the open connector. 

 

The four wires that feed from the power supply to the 
Quantum™ 4 provide all of the necessary D.C. 
voltage that is required (+5 Vdc, -12 Vdc, +12 Vdc, 
and Return or Common). The voltages are passed 
through the connector on the Quantum™ 4, and two 
new signals are generated by the Quantum™ 4 to be 
passed on through the daisy-chain to the I/O boards. 
These two signals are the RX (receive) and TX 
(transmit). These signals are the means by which the 
Quantum™ communicates to the I/O. 

 

The Digital Boards only require the +5 Vdc voltage 
and the Return (or common) for logic power. The 
communications signals (RX & TX) are required by all 
boards. 

 

Logic Voltage (Power) LED 

 

Located on the Digital Board is a 

Power

 LED. This 

LED will be illuminated as long as the 

Control Power

 

switch is ON, and the proper voltage is present at the 
Quantum™ power supply. The power supply 
generates the +5 VDC voltage, and passes it on 
through the Power-I/O harness. This LED does not 
indicate however that the proper voltage is 
necessarily present at the board, only that the voltage 
is enough to energize the voltage sensing circuitry. If 
a voltage related problem is suspected with regard to 
a Digital Board, the only way to actually determine 
this is to read the voltage on a Digital Voltage Meter 
(DVM ). This may be accomplished by locating the 
white power/communications connector on the board. 
Notice that the Digital Board has one of these 
connectors on both ends of the board. The associated 
power/communications harness will only be plugged 
into one of these connectors. Take the red (positive) 
probe of the DVM and carefully insert the end into the 
"+5V" lead, and the black (negative) probe end into 
the "RET" (Return or Common) lead, as shown below: 

 
 
 

 

 
 
 
 

+5V

RET

Summary of Contents for FRICK QUANTUM LX AcuAir

Page 1: ...cuAir CONTROL PANEL Version 3 0x Form 090 510 M OCT 2010 MAINTENANCE File SERVICE MANUAL Section 90 Replaces S90 510 M MAR 2008 Dist 3 3a 3b 3c Please check www johnsoncontrols com frick for the lates...

Page 2: ...ions To The Quantum 13 Logic Voltage Power LED 13 Active LED 14 Digital Inputs 14 Digital Outputs 14 Checking The Digital Inputs And Outputs 14 Fuse Testing And Replacement 15 Input And Output Module...

Page 3: ...ontrol Panel Communications Setup setup and wiring for data communication using available protocols S90 510 M Frick Quantum LX AcuAir Control Panel Maintenance repair and troubleshooting S90 512 O Fri...

Page 4: ...world can be achieved through industry standard communications protocols The combination of the Quantum 4 control board and the specific software program that it runs is known as the Quantum LX Additi...

Page 5: ...Digital and Analog control Fuses and circuit breakers Pressure switches An auxiliary 120 volt plug to be used for maintenance purposes Control Relays The next drawing shows the inside of the door for...

Page 6: ...of the Digital Board that failed An shutdown message stating Analog Board x Comm Fail Shutdown where x is replaced by the number of the Analog Board that failed Numerous sensor fault shutdown messages...

Page 7: ...the supply itself may need replaced The 12 Vdc may be measured the same as the other voltages however this voltage is not adjustable on any supply so if the harness is not the culprit the supply may n...

Page 8: ...N 5 AC LINE PIN 3 OUTPUT 1 5 1V PIN 4 COMMON MATING CONNECTORS MOLEX HOUSING CONTACT INPUT 26 03 4050 08 52 0113 OUTPUT 26 03 4131 08 52 0113 PIN 5 COMMON PIN 6 COMMON PIN 7 COMMON PIN 8 OUTPUT 2 24V...

Page 9: ...hich can be either 120 volts or 230 volts and a DC low voltage side The AC side actuates solenoids relays alarms and other electromechanical functions The DC side operates the computer and it s variou...

Page 10: ...urface 3 Ensure that the jumpers on the new board are set the same as those on the old board 4 Install the flash card from the old board to the replacement board 5 Install the modified replacement boa...

Page 11: ...RS 422 RS 485 LK 4 LK 3 LK 6 LK 5 D1 D8 LK17 RS 422 RS 485 LK 8 LK 7 LK 10 LK 9 D6 D2 LK11 B A PL1 COM1 RX COM2 RX KB 3 LK1 Com 3 RS 232 Connector USB Connector Depending on board version USB could b...

Page 12: ...S 485 Not Terminated LK10 in out RS 422 Terminated RS 422 Not Terminated LK11 in out Bit 1 of 259H Logic 1 User Application Link Bit 1 of 259H Logic 0 User Application Link LK12 in out Bit 2 of 259H L...

Page 13: ...end that plugs into the Quantum Another connector plugs into the power supply The remaining three connectors 16 pin will plug into each of the Digital and Analog Boards in the system up to three total...

Page 14: ...an associated Output channel The following pictorial shows a side view of the 120 VAC Input module The color of an Input module is yellow Never plug a 120 Volt Input module into a 240 Volt system and...

Page 15: ...he terminal strip 5 If the voltage is OK check the wiring external to the panel 6 If voltage is not OK check the fuse 7 If the fuse is OK then check the module 8 If the module is OK check for proper p...

Page 16: ...F9 F8 F7 F6 F5 F4 F3 F2 F1 F24 F16 F15 F14 F23 F22 F21 1 P5 1 M7 D7 M6 D6 M5 D5 M4 D4 M3 D3 M2 D2 M1 D1 Channel 9 Channel 10 HOT NEUTRAL Channel 11 Channel 12 Channel 13 Channel 14 HOT NEUTRAL Channel...

Page 17: ...in out RS 422 transmit pull up for long communications lines No pull up J9 in out RS 422 485 receive pull down for long communications lines No pull down J10 in out RS 422 receive pull down for long...

Page 18: ...as to the function of each channel Communications LED s The Quantum controller is in constant communication with the Analog and Digital Board s You will notice on each Analog and Digital board that t...

Page 19: ...the DVM and carefully insert the end into the 5V lead and the black negative probe end into the RET Return or Common lead as shown below Set the DVM to read DC and set the proper range The voltage re...

Page 20: ...his can show up as a whole assortment of problem channels The easiest way to find a short to earth problem is to disconnect all the sensor plugs and ohm out each plug screw terminal to earth for open...

Page 21: ...H2 P4B Inputs CH3 CH4 P5A Inputs CH5 CH6 P5B Inputs CH7 CH8 P6A Inputs CH9 CH10 P6B Inputs CH11 CH12 P7A Inputs CH13 CH14 P7B Inputs CH15 CH16 P9A Inputs CH17 CH18 P9B Inputs CH19 CH20 P10A Inputs CH2...

Page 22: ...ermination No termination default setting Miscellaneous LK2 In Out Not Used LK3 In Out Not Used LK4 In Out Not Used default setting NOTE Although LK2 3 and 4 are not used they must still be set for th...

Page 23: ...Digital Board Inputs and Outputs SCREEN NAME Digital I O ACCESSING DESCRIPTION This Digital Service Screen has been provided to view the raw data from a Digital Board All Digital boards that have been...

Page 24: ...ENANCE Analog Board Inputs and Outputs SCREEN NAME Analog I O ACCESSING DESCRIPTION The Analog Service Screen has been provided to view the raw data from an Analog Board Analog values are converted fr...

Page 25: ...CONTROL PANEL 090 510 M OCT 10 MAINTENANCE Page 25 Diagnostics SCREEN NAME Analog I O ACCESSING DESCRIPTION The Diagnostics screen has been provided as a way for the user to test the Ethernet connect...

Page 26: ...ts or custom text that may have previously been setup Ensure that a USB Adapter flash card reader and flash card have been installed prior to accessing this screen Ensure that all setpoint values have...

Page 27: ...be issued All outputs are turned off on a Digital Board that has lost communications All inputs will get set to their minimum value range on an Analog Board that has lost communications A loss of comm...

Page 28: ...ings that can occur that would cause an I O board to stop communicating with the Quantum LX and would require that you Redetect I O Comms A board has been removed and power was turned on with the boar...

Page 29: ...s are properly grounded The two types of transducers you may have are as follows an older type has an 8 to 10 inch 3 conductor pigtail coming out of the transducer This type will have the attaching ca...

Page 30: ...w go into the user interface and modify the IP address for the unit in question to the number that they need it to be or they may leave it alone If the above steps fail to bring the unit back into the...

Page 31: ...stomer Remote Computer DCS System RX TX RX TX BLK CLR AIR HANDLER 2 1 2 3 4 BLK CLR QUANTUM 3 OR 4 COM 2 TB2 QUANTUM 3 OR 4 COM 2 TB2 AIR HANDLER 3 BLK CLR 1 2 3 4 QUANTUM 3 OR 4 COM 2 TB2 5 6 7 8 5 6...

Page 32: ...24VDC Relay 639A0185H10 2 Pos Selector Switch Control Power 639A0185H30 Latch 3 Across Attaches contact block to switch mechanism 639A0185H36 Normally Open Contact Block for Control Power Switch Digit...

Page 33: ...age 13 18 19 Daisy Chain 13 14 19 DC 13 DCS 31 Digital Board 4 13 15 17 19 23 24 27 Digital Board Description 13 Digital I O 9 10 13 14 15 Digital Inputs 14 Digital Outputs 14 Digital Volt Meter 6 13...

Page 34: ...Parts 32 Return 13 19 RS 232 12 29 RS 422 12 17 29 31 RS 485 12 29 31 RX Receive 13 19 S Screen 9 10 13 15 17 18 20 23 24 27 28 Sensor 20 27 29 Sensor Fault 20 27 Service Screen 15 23 24 25 26 28 Sho...

Page 35: ...FRICK QUANTUM LX AcuAir CONTROL PANEL 090 510 M OCT 10 MAINTENANCE Page 35...

Page 36: ...512 M 2010 10 Supersedes S90 512 M 2008 03 Subject to change without notice Published In USA GUI 1C 2010 Johnson Controls Inc ALL RIGHTS RESERVED JOHNSON CONTROLS 100 CV Avenue P O Box 997 Waynesboro...

Reviews: