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090.510-M (OCT 10)                           FRICK

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QUANTUM™LX AcuAir



 CONTROL PANEL  

Page 14                                                                           MAINTENANCE  

Set the DVM to read 

DC

, and set the proper range. 

The voltage reading must read a minimum of +5.0 
Vdc. The Power-I/O harness will have an associated 
voltage drop at each board connection. As an 
example, if you are reading the voltage at the first I/O 
board in the daisy-chain, and it reads 4.98 Vdc, you 
can be assured that the voltage at the subsequent 
connections for the remaining boards will be lower 
yet. The voltage will need to be corrected for proper 
operation of the system. The cause for a low voltage 
reading could be: 

 

 

The power supply may need adjustment (see 
the section on power supplies). 
 

 

The Power-I/O communications harness has 
a problem (a new harness may be needed). 
 

 

A problem may exist with one of the I/O 
boards (Digital or Analog). 
 

 

If the power LED is not lighted, check the 
cable for proper connectivity. 

Note: Each 

board provides the necessary 
connections to feed all signals to the 
following connectors. If the auxiliary 
Analog or Digital Board is not present 
then a jumper plug (see Recommended 
Spare Parts List) must be installed to 
daisychain the signals. 

 

The most common symptom that is be exhibited by a 
low +5 Vdc voltage to the Digital Boards is an alarm 
message that reads 

Digital Board Reset Shutdown

 

Active LED 

 

The Digital Board(s) have an 

Active

 LED indicator on 

the board that blinks when the board’s software is 
running. 
 
If the 

Active

 LED is not blinking, check to ensure that 

the EPROM is installed properly. The EPROM is 
located in chip slot U8, next to the power connector. 

 

Digital Inputs 

 

A Digital Input is the portion of the hardware that 
allows devices such as limit switches, relay contacts, 
and level switches, to interface with the Quantum™. 
The software program within the Quantum™ is 
constantly looking at these Input channels, via 
communications, and based upon whether a control 
voltage is present or not, will provide the necessary 
control for an associated Output channel.  
 
The following pictorial shows a side view of the 120 
VAC Input module. The color of an Input module is 
yellow: 

 
 
 
 
 
 
 

Never plug a 120 Volt Input module into a 240 Volt 
system, and vice-versa. Never plug an Output module 
into a position designated for an Input module. 
 
You will notice that when a module is plugged into the 
Digital board, there is a fuse located directly adjacent 
to the module. This fuse is of the plugable variety, and 
must be plugged into the

 IN

 position for an Input 

module.  

 

Digital Outputs 

 

A Digital Output is the portion of the hardware that the 
Quantum™ is to control (energize). These devices 
include solenoids, relay coils, and heaters to be 
energized, based upon the logic within the 
Quantum™ LX software program.  
 
The following pictorial shows a side view of the 120 
VAC Output module. The color of an Output module is 
black: 
 

 
 
 
 
 
 
 
 

Although this Output module is labeled as 280 VAC 
on the top, and on the side, it can be used on both 
120 and 240 volt applications. 
 
Never plug an Input module into a position designated 
for an Output module. 
 
You will notice that when a module is plugged into the 
Digital Board, there is a fuse located directly adjacent 
to the module. This fuse is of the plugable variety, and 
must be plugged into the 

OUT 

position for an Output 

module.  

 

Checking the Digital Inputs and Outputs 

 

Some problems that may be encountered involve 
troubleshooting the digital inputs and outputs. The 
Digital I/O (Input / Output) Boards have six Digital I/O 
(DIO) board connectors labeled P1 through P6. The 
Input and Output modules are wired to a DIO 
connector plug. Position 3 provides power and 
position 4 is a neutral on the DIO connectors. 
Positions 1, 2, 5, and 6 are signal connections, as 
shown below: 

 

 
 
 
 
 

 

 

 

 
The Digital I/O board’s I/O modules are configured by 
proper module selection, AC or DC, operating 
voltage, input or output, and moving the fuse to the 

in

 

or 

out

 position. An LED is associated with each 



COM OUT VDC 
5VDC LOGIC 

2

90-140VAC 
AC INPUT 

120 VAC Input 

4

-

3
+

3-8 VDC 

DC CONTROL

3A 280VAC 

AC OUTPUT 

120 VAC Output 

HOT  NEUTRAL 

Position
1 Signal

Position
2 Signal

Position
3 Signal

Position
4 Signal

Summary of Contents for FRICK QUANTUM LX AcuAir

Page 1: ...cuAir CONTROL PANEL Version 3 0x Form 090 510 M OCT 2010 MAINTENANCE File SERVICE MANUAL Section 90 Replaces S90 510 M MAR 2008 Dist 3 3a 3b 3c Please check www johnsoncontrols com frick for the lates...

Page 2: ...ions To The Quantum 13 Logic Voltage Power LED 13 Active LED 14 Digital Inputs 14 Digital Outputs 14 Checking The Digital Inputs And Outputs 14 Fuse Testing And Replacement 15 Input And Output Module...

Page 3: ...ontrol Panel Communications Setup setup and wiring for data communication using available protocols S90 510 M Frick Quantum LX AcuAir Control Panel Maintenance repair and troubleshooting S90 512 O Fri...

Page 4: ...world can be achieved through industry standard communications protocols The combination of the Quantum 4 control board and the specific software program that it runs is known as the Quantum LX Additi...

Page 5: ...Digital and Analog control Fuses and circuit breakers Pressure switches An auxiliary 120 volt plug to be used for maintenance purposes Control Relays The next drawing shows the inside of the door for...

Page 6: ...of the Digital Board that failed An shutdown message stating Analog Board x Comm Fail Shutdown where x is replaced by the number of the Analog Board that failed Numerous sensor fault shutdown messages...

Page 7: ...the supply itself may need replaced The 12 Vdc may be measured the same as the other voltages however this voltage is not adjustable on any supply so if the harness is not the culprit the supply may n...

Page 8: ...N 5 AC LINE PIN 3 OUTPUT 1 5 1V PIN 4 COMMON MATING CONNECTORS MOLEX HOUSING CONTACT INPUT 26 03 4050 08 52 0113 OUTPUT 26 03 4131 08 52 0113 PIN 5 COMMON PIN 6 COMMON PIN 7 COMMON PIN 8 OUTPUT 2 24V...

Page 9: ...hich can be either 120 volts or 230 volts and a DC low voltage side The AC side actuates solenoids relays alarms and other electromechanical functions The DC side operates the computer and it s variou...

Page 10: ...urface 3 Ensure that the jumpers on the new board are set the same as those on the old board 4 Install the flash card from the old board to the replacement board 5 Install the modified replacement boa...

Page 11: ...RS 422 RS 485 LK 4 LK 3 LK 6 LK 5 D1 D8 LK17 RS 422 RS 485 LK 8 LK 7 LK 10 LK 9 D6 D2 LK11 B A PL1 COM1 RX COM2 RX KB 3 LK1 Com 3 RS 232 Connector USB Connector Depending on board version USB could b...

Page 12: ...S 485 Not Terminated LK10 in out RS 422 Terminated RS 422 Not Terminated LK11 in out Bit 1 of 259H Logic 1 User Application Link Bit 1 of 259H Logic 0 User Application Link LK12 in out Bit 2 of 259H L...

Page 13: ...end that plugs into the Quantum Another connector plugs into the power supply The remaining three connectors 16 pin will plug into each of the Digital and Analog Boards in the system up to three total...

Page 14: ...an associated Output channel The following pictorial shows a side view of the 120 VAC Input module The color of an Input module is yellow Never plug a 120 Volt Input module into a 240 Volt system and...

Page 15: ...he terminal strip 5 If the voltage is OK check the wiring external to the panel 6 If voltage is not OK check the fuse 7 If the fuse is OK then check the module 8 If the module is OK check for proper p...

Page 16: ...F9 F8 F7 F6 F5 F4 F3 F2 F1 F24 F16 F15 F14 F23 F22 F21 1 P5 1 M7 D7 M6 D6 M5 D5 M4 D4 M3 D3 M2 D2 M1 D1 Channel 9 Channel 10 HOT NEUTRAL Channel 11 Channel 12 Channel 13 Channel 14 HOT NEUTRAL Channel...

Page 17: ...in out RS 422 transmit pull up for long communications lines No pull up J9 in out RS 422 485 receive pull down for long communications lines No pull down J10 in out RS 422 receive pull down for long...

Page 18: ...as to the function of each channel Communications LED s The Quantum controller is in constant communication with the Analog and Digital Board s You will notice on each Analog and Digital board that t...

Page 19: ...the DVM and carefully insert the end into the 5V lead and the black negative probe end into the RET Return or Common lead as shown below Set the DVM to read DC and set the proper range The voltage re...

Page 20: ...his can show up as a whole assortment of problem channels The easiest way to find a short to earth problem is to disconnect all the sensor plugs and ohm out each plug screw terminal to earth for open...

Page 21: ...H2 P4B Inputs CH3 CH4 P5A Inputs CH5 CH6 P5B Inputs CH7 CH8 P6A Inputs CH9 CH10 P6B Inputs CH11 CH12 P7A Inputs CH13 CH14 P7B Inputs CH15 CH16 P9A Inputs CH17 CH18 P9B Inputs CH19 CH20 P10A Inputs CH2...

Page 22: ...ermination No termination default setting Miscellaneous LK2 In Out Not Used LK3 In Out Not Used LK4 In Out Not Used default setting NOTE Although LK2 3 and 4 are not used they must still be set for th...

Page 23: ...Digital Board Inputs and Outputs SCREEN NAME Digital I O ACCESSING DESCRIPTION This Digital Service Screen has been provided to view the raw data from a Digital Board All Digital boards that have been...

Page 24: ...ENANCE Analog Board Inputs and Outputs SCREEN NAME Analog I O ACCESSING DESCRIPTION The Analog Service Screen has been provided to view the raw data from an Analog Board Analog values are converted fr...

Page 25: ...CONTROL PANEL 090 510 M OCT 10 MAINTENANCE Page 25 Diagnostics SCREEN NAME Analog I O ACCESSING DESCRIPTION The Diagnostics screen has been provided as a way for the user to test the Ethernet connect...

Page 26: ...ts or custom text that may have previously been setup Ensure that a USB Adapter flash card reader and flash card have been installed prior to accessing this screen Ensure that all setpoint values have...

Page 27: ...be issued All outputs are turned off on a Digital Board that has lost communications All inputs will get set to their minimum value range on an Analog Board that has lost communications A loss of comm...

Page 28: ...ings that can occur that would cause an I O board to stop communicating with the Quantum LX and would require that you Redetect I O Comms A board has been removed and power was turned on with the boar...

Page 29: ...s are properly grounded The two types of transducers you may have are as follows an older type has an 8 to 10 inch 3 conductor pigtail coming out of the transducer This type will have the attaching ca...

Page 30: ...w go into the user interface and modify the IP address for the unit in question to the number that they need it to be or they may leave it alone If the above steps fail to bring the unit back into the...

Page 31: ...stomer Remote Computer DCS System RX TX RX TX BLK CLR AIR HANDLER 2 1 2 3 4 BLK CLR QUANTUM 3 OR 4 COM 2 TB2 QUANTUM 3 OR 4 COM 2 TB2 AIR HANDLER 3 BLK CLR 1 2 3 4 QUANTUM 3 OR 4 COM 2 TB2 5 6 7 8 5 6...

Page 32: ...24VDC Relay 639A0185H10 2 Pos Selector Switch Control Power 639A0185H30 Latch 3 Across Attaches contact block to switch mechanism 639A0185H36 Normally Open Contact Block for Control Power Switch Digit...

Page 33: ...age 13 18 19 Daisy Chain 13 14 19 DC 13 DCS 31 Digital Board 4 13 15 17 19 23 24 27 Digital Board Description 13 Digital I O 9 10 13 14 15 Digital Inputs 14 Digital Outputs 14 Digital Volt Meter 6 13...

Page 34: ...Parts 32 Return 13 19 RS 232 12 29 RS 422 12 17 29 31 RS 485 12 29 31 RX Receive 13 19 S Screen 9 10 13 15 17 18 20 23 24 27 28 Sensor 20 27 29 Sensor Fault 20 27 Service Screen 15 23 24 25 26 28 Sho...

Page 35: ...FRICK QUANTUM LX AcuAir CONTROL PANEL 090 510 M OCT 10 MAINTENANCE Page 35...

Page 36: ...512 M 2010 10 Supersedes S90 512 M 2008 03 Subject to change without notice Published In USA GUI 1C 2010 Johnson Controls Inc ALL RIGHTS RESERVED JOHNSON CONTROLS 100 CV Avenue P O Box 997 Waynesboro...

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