Johnson Controls FRICK QUANTUM LX AcuAir Maintenance Manual Download Page 32

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090.510-M (OCT 10) FRICK



QUANTUM™LX AcuAir



CONTROL PANEL

Page 32 MAINTENANCE

QUANTUM™ LX ACUAIR REPLACEMENT PARTS

Part Number

Description

Analog Board

640C0057G01

Analog Board #1

(Replaces existing 32 channel board #1 only - no hardware)

640C0057G33

Analog Board #1

(Field Upgrade Kit - Includes 32 channel board #1, connectors & hardware)

Circuit Breakers

639A0206H02

2 Amp circuit breaker

639A0206H03

3 Amp circuit breaker

(for optional panel heater)

639A0206H10

10 Amp circuit breaker

Connectors

649B0903H01 2-Pole

connector

(P8 – Analog Board)

333Q0001258 6-Pole

connector

(P1 through P6 – Digital Board, P4A through P10B – Analog Board)

333Q0001234 8-Pole

connector

(P11A and P11B – Analog Board)

649B0903H02 9-Pole

connector

(P2 – Analog Board)

Control Power

111Q0280958 Surge

suppresser

333Q0001932

Relay, 2 Pole, 24 VAC

333Q0001095

Relay, 2 Pole, 24 VDC

333Q0000195

Relay base, 2 Pole

111Q0831800

Diode for 24VDC Relay

639A0185H10

2-Pos. Selector Switch

(Control Power)

639A0185H30

Latch, 3 Across

(Attaches contact block to switch mechanism)

639A0185H36

Normally Open Contact Block

(for Control Power Switch)

Digital Boards

111Q0281061

Output Module, 24-280 volt AC

333Q0000116

Input Module, 120 volt AC

333Q0001326

Fuse, 5 amp, 250 V

333Q0001931

Input Module, 24 volt AC

640C0024G61

Digital Board #1

(replaces existing board)

640C0024G62

Digital Board #2

(replaces existing board)

Flash Cards and Software

649A0886Gxx

Quantum LX Program Flash Card

(the xx indicates program version)

Harnesses

639D0158H01

DC Wire Harness, Power Supply

639D0161H01

AC Wire Harness, Power Supply

639D0162H01

DC power-I/O communications harness, Digital Board 1

639D0163H01

DC power-I/O communications harness, Digital Board 2

640B0039H01 Shunting

plug

(for troubleshooting only)

Miscellaneous

333Q0001179

Heater, flex, 120 VAC, 150 W

(optional)

649A0998H03

Differential Pressure Switch

Power Supplies

333Q0001637

DC power supply

Quantum™ Controllers

649C1091G01 Quantum™

(Arcom GX1)

639C0130G01

Communications Daughter board only.

Summary of Contents for FRICK QUANTUM LX AcuAir

Page 1: ...cuAir CONTROL PANEL Version 3 0x Form 090 510 M OCT 2010 MAINTENANCE File SERVICE MANUAL Section 90 Replaces S90 510 M MAR 2008 Dist 3 3a 3b 3c Please check www johnsoncontrols com frick for the lates...

Page 2: ...ions To The Quantum 13 Logic Voltage Power LED 13 Active LED 14 Digital Inputs 14 Digital Outputs 14 Checking The Digital Inputs And Outputs 14 Fuse Testing And Replacement 15 Input And Output Module...

Page 3: ...ontrol Panel Communications Setup setup and wiring for data communication using available protocols S90 510 M Frick Quantum LX AcuAir Control Panel Maintenance repair and troubleshooting S90 512 O Fri...

Page 4: ...world can be achieved through industry standard communications protocols The combination of the Quantum 4 control board and the specific software program that it runs is known as the Quantum LX Additi...

Page 5: ...Digital and Analog control Fuses and circuit breakers Pressure switches An auxiliary 120 volt plug to be used for maintenance purposes Control Relays The next drawing shows the inside of the door for...

Page 6: ...of the Digital Board that failed An shutdown message stating Analog Board x Comm Fail Shutdown where x is replaced by the number of the Analog Board that failed Numerous sensor fault shutdown messages...

Page 7: ...the supply itself may need replaced The 12 Vdc may be measured the same as the other voltages however this voltage is not adjustable on any supply so if the harness is not the culprit the supply may n...

Page 8: ...N 5 AC LINE PIN 3 OUTPUT 1 5 1V PIN 4 COMMON MATING CONNECTORS MOLEX HOUSING CONTACT INPUT 26 03 4050 08 52 0113 OUTPUT 26 03 4131 08 52 0113 PIN 5 COMMON PIN 6 COMMON PIN 7 COMMON PIN 8 OUTPUT 2 24V...

Page 9: ...hich can be either 120 volts or 230 volts and a DC low voltage side The AC side actuates solenoids relays alarms and other electromechanical functions The DC side operates the computer and it s variou...

Page 10: ...urface 3 Ensure that the jumpers on the new board are set the same as those on the old board 4 Install the flash card from the old board to the replacement board 5 Install the modified replacement boa...

Page 11: ...RS 422 RS 485 LK 4 LK 3 LK 6 LK 5 D1 D8 LK17 RS 422 RS 485 LK 8 LK 7 LK 10 LK 9 D6 D2 LK11 B A PL1 COM1 RX COM2 RX KB 3 LK1 Com 3 RS 232 Connector USB Connector Depending on board version USB could b...

Page 12: ...S 485 Not Terminated LK10 in out RS 422 Terminated RS 422 Not Terminated LK11 in out Bit 1 of 259H Logic 1 User Application Link Bit 1 of 259H Logic 0 User Application Link LK12 in out Bit 2 of 259H L...

Page 13: ...end that plugs into the Quantum Another connector plugs into the power supply The remaining three connectors 16 pin will plug into each of the Digital and Analog Boards in the system up to three total...

Page 14: ...an associated Output channel The following pictorial shows a side view of the 120 VAC Input module The color of an Input module is yellow Never plug a 120 Volt Input module into a 240 Volt system and...

Page 15: ...he terminal strip 5 If the voltage is OK check the wiring external to the panel 6 If voltage is not OK check the fuse 7 If the fuse is OK then check the module 8 If the module is OK check for proper p...

Page 16: ...F9 F8 F7 F6 F5 F4 F3 F2 F1 F24 F16 F15 F14 F23 F22 F21 1 P5 1 M7 D7 M6 D6 M5 D5 M4 D4 M3 D3 M2 D2 M1 D1 Channel 9 Channel 10 HOT NEUTRAL Channel 11 Channel 12 Channel 13 Channel 14 HOT NEUTRAL Channel...

Page 17: ...in out RS 422 transmit pull up for long communications lines No pull up J9 in out RS 422 485 receive pull down for long communications lines No pull down J10 in out RS 422 receive pull down for long...

Page 18: ...as to the function of each channel Communications LED s The Quantum controller is in constant communication with the Analog and Digital Board s You will notice on each Analog and Digital board that t...

Page 19: ...the DVM and carefully insert the end into the 5V lead and the black negative probe end into the RET Return or Common lead as shown below Set the DVM to read DC and set the proper range The voltage re...

Page 20: ...his can show up as a whole assortment of problem channels The easiest way to find a short to earth problem is to disconnect all the sensor plugs and ohm out each plug screw terminal to earth for open...

Page 21: ...H2 P4B Inputs CH3 CH4 P5A Inputs CH5 CH6 P5B Inputs CH7 CH8 P6A Inputs CH9 CH10 P6B Inputs CH11 CH12 P7A Inputs CH13 CH14 P7B Inputs CH15 CH16 P9A Inputs CH17 CH18 P9B Inputs CH19 CH20 P10A Inputs CH2...

Page 22: ...ermination No termination default setting Miscellaneous LK2 In Out Not Used LK3 In Out Not Used LK4 In Out Not Used default setting NOTE Although LK2 3 and 4 are not used they must still be set for th...

Page 23: ...Digital Board Inputs and Outputs SCREEN NAME Digital I O ACCESSING DESCRIPTION This Digital Service Screen has been provided to view the raw data from a Digital Board All Digital boards that have been...

Page 24: ...ENANCE Analog Board Inputs and Outputs SCREEN NAME Analog I O ACCESSING DESCRIPTION The Analog Service Screen has been provided to view the raw data from an Analog Board Analog values are converted fr...

Page 25: ...CONTROL PANEL 090 510 M OCT 10 MAINTENANCE Page 25 Diagnostics SCREEN NAME Analog I O ACCESSING DESCRIPTION The Diagnostics screen has been provided as a way for the user to test the Ethernet connect...

Page 26: ...ts or custom text that may have previously been setup Ensure that a USB Adapter flash card reader and flash card have been installed prior to accessing this screen Ensure that all setpoint values have...

Page 27: ...be issued All outputs are turned off on a Digital Board that has lost communications All inputs will get set to their minimum value range on an Analog Board that has lost communications A loss of comm...

Page 28: ...ings that can occur that would cause an I O board to stop communicating with the Quantum LX and would require that you Redetect I O Comms A board has been removed and power was turned on with the boar...

Page 29: ...s are properly grounded The two types of transducers you may have are as follows an older type has an 8 to 10 inch 3 conductor pigtail coming out of the transducer This type will have the attaching ca...

Page 30: ...w go into the user interface and modify the IP address for the unit in question to the number that they need it to be or they may leave it alone If the above steps fail to bring the unit back into the...

Page 31: ...stomer Remote Computer DCS System RX TX RX TX BLK CLR AIR HANDLER 2 1 2 3 4 BLK CLR QUANTUM 3 OR 4 COM 2 TB2 QUANTUM 3 OR 4 COM 2 TB2 AIR HANDLER 3 BLK CLR 1 2 3 4 QUANTUM 3 OR 4 COM 2 TB2 5 6 7 8 5 6...

Page 32: ...24VDC Relay 639A0185H10 2 Pos Selector Switch Control Power 639A0185H30 Latch 3 Across Attaches contact block to switch mechanism 639A0185H36 Normally Open Contact Block for Control Power Switch Digit...

Page 33: ...age 13 18 19 Daisy Chain 13 14 19 DC 13 DCS 31 Digital Board 4 13 15 17 19 23 24 27 Digital Board Description 13 Digital I O 9 10 13 14 15 Digital Inputs 14 Digital Outputs 14 Digital Volt Meter 6 13...

Page 34: ...Parts 32 Return 13 19 RS 232 12 29 RS 422 12 17 29 31 RS 485 12 29 31 RX Receive 13 19 S Screen 9 10 13 15 17 18 20 23 24 27 28 Sensor 20 27 29 Sensor Fault 20 27 Service Screen 15 23 24 25 26 28 Sho...

Page 35: ...FRICK QUANTUM LX AcuAir CONTROL PANEL 090 510 M OCT 10 MAINTENANCE Page 35...

Page 36: ...512 M 2010 10 Supersedes S90 512 M 2008 03 Subject to change without notice Published In USA GUI 1C 2010 Johnson Controls Inc ALL RIGHTS RESERVED JOHNSON CONTROLS 100 CV Avenue P O Box 997 Waynesboro...

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