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4

17

Fig. 8

Principal Dimensions (mm)

change should be as gentle as possible. If there is any doubt about the flue configuration, the equivalent flue height
should be determined (see 5.1.10).

5.1.9

If the appliance to be fitted is a replacement, the old appliance should be checked for signs of spillage prior to
commencement of the installation and appropriate action taken, (i.e. check flue system and renew as necessary).

5.1.10 It is recommended that at least 600mm of vertical flue should be provided from the top of the draught diverter (for

new installations this shall be incorporated into the flue design). However, when carrying out replacement
installations, an existing flue system may be encountered, where the vertical flue above the appliance to the first
bend is less than 600mm. In the first instance, the installer must judge whether this distance can be achieved
practicably by some means. Where this is not practicable, the existing flue system may be used, providing there is no
evidence of spillage from the old appliance (see 5.1.9 above). Every effort must be made, however, to ensure that the
existing flue complies in every other way to BS 5440 Part 1, including the visual inspection, flue flow and spillage test
described in 4.3.2 of the above standard. Flue configurations may be assessed in terms of equivalent vertical height -
details are given in 5.1.11. For air heaters, the minimum equivalent vertical height is 1 metre. The installer must make a
judgement based on his knowledge and experience and the examination and testing described above as to whether
an existing flue system can be used.

Note:

Ventilation of the compartment, room or internal space in which the appliance is to be installed must be checked for

compliance with the requirements of BS 5440 Part 2 ( Ref. Section 3 of these instructions) and upgraded as necessary.

Component

Internal Size (mm)

Resistance

Components

Internal Size (mm)

Resistance

Flue Blocks

197 x 67

0.85 per metre

45

o

 bend

100mm pipe

0.61 per fitting

231 x 65

0.65 run

125mm pipe

0.25 per fitting

317 x 63

0.35

150mm pipe

0.12 per fitting

140 x 102

0.60

197 x 67

0.30 per fitting

200 x 75

0.60

231 x 65

0.22 per fitting

183 x 90

0.45

317 x 63

0.13 per fitting

Pipe

100

0.78

Raking Block

Any

0.30 per block

125

0.25

150

0.12

Adaptor Block

Any

0.50 per block

Chimney

213 x 213

0.02

Terminal

100mm ridge

2.5

125mm ridge

1.0

90

o

 Bend

100mm pipe

1.22 per fitting

150mm ridge

0.48

125mm pipe

0.50 per fitting

100mm GCI

0.6

150mm pipe

0.24 per fitting

125mm GCI

0.25

150mm GCI

0.12

Appliance

Inlet Resistance (K

i

)

Flue

Outlet resistance (K

o

)

100mm Dia Spigot

2.5

100mm

2.5

125mm Dia Spigot

1.0

125mm

1.0

150mm Dia Spigot

0.48

150mm

0.48

Table 3

Inlet and outlet resistances

Table 2

Resistance factors for use in calculating equivalent heights

Summary of Contents for HI-SPEC J50P

Page 1: ...4 739 BOS00105 Overheat limitControl 1 Honeywell L4069C 6 393 412 BOS02237 Multifunctionalcontrol 1 Honeywell V8600D 7 232 903 BOS02061 Sealing ring for item 6 2 8 BOS02397 2 Pilot assembly 1 9 E01 08...

Page 2: ...her insulation is needed 2 9 For Slot Fix applications see instructions packed with the Slot Fix Kit it is important to ensure that the draught diverter relief is maintained on both sides of the appli...

Page 3: ...oundly sealed 5 1 2 The flue should be kept as short and warm as possible 5 1 3 Sufficient support brackets shall be installed to bear the weight of the total flue system 5 1 4 The spigot connection o...

Page 4: ...ssessed in terms of equivalent vertical height details are given in 5 1 11 For air heaters the minimum equivalent vertical height is 1 metre The installer must make a judgement based on his knowledge...

Page 5: ...e 3 contains the appropriate inlet and outlet flue resistances the flue is likely to be satisfactory if its equivalent height exceeds 1m d WorkedCalculationExample A warm air unit with a 100 mm diamet...

Page 6: ...ectified and the test satisfactorily completed 5 2 ELECTRICAL 5 2 1 Mains a The heater is supplied with mains cable PVC sheathed heat resisting to 85o C 3 core Brown Blue Green Yellow 6A 0 75mm2 conne...

Page 7: ...following locations i In a room where temperature is greatly affected by the sun or any other heat source e g radiant fire wall light fittings or TV set ii Near an outside door or windows or on an out...

Page 8: ...TAPPING1 150V TAPPING2 170V TAPPING3 190V TAPPING4 210V TAPPING5 230V 8 9 6 Disconnect 2 x TTB connections 8 9 7 Disconnect the Multifunctional Control connections 8 9 8 Release 4 x 4mm screws securi...

Page 9: ...e Electrical Assembly cable clamp 8 9 5 Disconnect the following a Disconnect 230V connections L N E from Fan Assembly b 230V mains L N and E from connection block terminals 1 and 3 and earth stud res...

Page 10: ...ar introduce a light source into the heat exchanger burner aperture and upper access port and again examine the heat exchanger for signs of cracks or holes particularly around welded joints whilst aga...

Page 11: ...ar introduce a light source into the heat exchanger burner aperture and upper access port and again examine the heat exchanger for signs of cracks or holes particularly around welded joints whilst aga...

Page 12: ...e Electrical Assembly cable clamp 8 9 5 Disconnect the following a Disconnect 230V connections L N E from Fan Assembly b 230V mains L N and E from connection block terminals 1 and 3 and earth stud res...

Page 13: ...TAPPING1 150V TAPPING2 170V TAPPING3 190V TAPPING4 210V TAPPING5 230V 8 9 6 Disconnect 2 x TTB connections 8 9 7 Disconnect the Multifunctional Control connections 8 9 8 Release 4 x 4mm screws securi...

Page 14: ...following locations i In a room where temperature is greatly affected by the sun or any other heat source e g radiant fire wall light fittings or TV set ii Near an outside door or windows or on an out...

Page 15: ...ectified and the test satisfactorily completed 5 2 ELECTRICAL 5 2 1 Mains a The heater is supplied with mains cable PVC sheathed heat resisting to 85o C 3 core Brown Blue Green Yellow 6A 0 75mm2 conne...

Page 16: ...e 3 contains the appropriate inlet and outlet flue resistances the flue is likely to be satisfactory if its equivalent height exceeds 1m d WorkedCalculationExample A warm air unit with a 100 mm diamet...

Page 17: ...ssessed in terms of equivalent vertical height details are given in 5 1 11 For air heaters the minimum equivalent vertical height is 1 metre The installer must make a judgement based on his knowledge...

Page 18: ...oundly sealed 5 1 2 The flue should be kept as short and warm as possible 5 1 3 Sufficient support brackets shall be installed to bear the weight of the total flue system 5 1 4 The spigot connection o...

Page 19: ...her insulation is needed 2 9 For Slot Fix applications see instructions packed with the Slot Fix Kit it is important to ensure that the draught diverter relief is maintained on both sides of the appli...

Page 20: ...4 739 BOS00105 Overheat limitControl 1 Honeywell L4069C 6 393 412 BOS02237 Multifunctionalcontrol 1 Honeywell V8600D 7 232 903 BOS02061 Sealing ring for item 6 2 8 BOS02397 2 Pilot assembly 1 9 E01 08...

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