background image

Publication No. ZZ 1027/4

October 2006

1

20

Johnson

& Starley

1

4

2

6

3

7

8

9

10

11

12

13

14

5

HI-SPEC J50P WARM AIR HEATERS

INSTALLATION,  COMMISSIONING & SERVICING INSTRUCTIONS

G.C. No 42 416 12

These instructions are to be left with the User or adjacent to the Gas Meter

This appliance is for use with PROPANE gas G31 only

1.

BRIEF DESCRIPTION

1.1

HI-SPEC J50P is an open-flued, fan assisted downflow, ducted warm air heater. A Spillage Monitoring Device (TTB) is fitted
which senses the temperature in the draught diverter, and shuts down the appliance when this temperature rises due to the
presence of flue gases.

1.2

The air heater output is 14.65kW (57.75MJ/h, 50,000Btu/h). “Summer air circulation” of unheated air is available by manual
selection (see User’s Instructions).

THIS APPLIANCE CONFORMS TO BS EN 55014

Installation shall be in accordance with the current editions of:-
Building Standards (Scotland) (Consolidation) Regulations
Building Regulations
Gas Safety (Installation and Use) Regulations (as amended)
BS 7671 Institute of Electrical Engineers (I.E.E) Wiring Regulations
BS 5482 Pt. 1 Domestic Butane- and Propane-gas-burning installations.
BS 5440 Pt. 1 (Flues for Gas Appliances)
BS 5440 Pt. 2 (Air Supply for Gas Appliances)
BS 5864 Installation of Gas Fired Ducted Air Heaters
British System Design Manual “Gas Fired Warm Air Heating”
Model and Local Authority Bye-laws

10.

SHORT LIST OF SPARES

ITEM G.C.

MAKER’S

DESCRIPTION

QTY

No

No

No

1

382 758

1000-0500725

Fan assembly

1

2

E20-417

B502-0182000

Filter tray assembly

1

3

244  985

CL30-0500000

Time control CL3

1

4

244 986

1000-0000040

Time control cover

1

5

384 739

BOS00105

Overheat (limit Control)

1

Honeywell L4069C

6

393 412

BOS02237

Multifunctional control

1

Honeywell V8600D

7

232 903

BOS02061

Sealing ring (for item 6)

2

8

BOS02397/2

Pilot assembly

1

9

E01-088

1000-0701440

Pilot Injector

1

10

E02-418

1000-0705260

Pilot Feed Pipe

1

11

386-820

1000-0703870

Thermocouple

1

12

386 775

BOS01970

Electrode

1

13

397 819

BOS02394

Electrode lead

1

14

244 898

BOS02406

Electrode Nut

1

15

E02-419

B502-0502000

Spillage Monitoring Device (TTB)

1

16

B502-0800000

Burner and Controls Assembly

1

17

1000-0708110

Burner and Cross Lighter Assembly

1

18

1000-0703600

Main Injector AMAL 187/001/290

2

19

1000-0705330

Cross Lighting Injector AMAL 187/001/35

1

20

E02-424

B502-0300005

Heat Exchanger exchange kit

1

21

395 945

1000-0700570

Piezo Unit

1

22

244 971

B300-0706000

Igniter Bracket

1

23

244 957

1000-2500010

Rope Ring Seal (for heat exchanger cap)

1

24

245 067

B500-0380005

Draught Diverter Assembly

1

25

E02-425

B502-0161000

Lower Compartment Door

1

26

E02-427

B502-0157000

Fan Compartment Door

1

27

245 040

B500-0500730

Control Panel

1

28

245 045

1000-0500870

Wiring Harness

1

29

385 159

BOS00104

Fan Control Honeywell L4068C

1

30

245-509

1000-0514230

Fuse 3.15A, (T)

1

Fig. 1

1

Air Filter

2

Air circulating fan

3

Fuse

4

Time control

5

Data plate

6

Limit Switch

7

Multifunctional Control

8

Pilot burner

9

Burner and Control Assembly

10

Gas connection

11

Fan Delay Control

12

Electrical Assembly

13

Piezo unit

14

Spillage monitoring device (TTB) (at rear)

Johnson and Starley prides itself on its ability to supply spare parts quickly and efficiently. If you have a
problem in obtaining a spare part, please contact Johnson and Starley Spares Department at the address below.

JOHNSON & STARLEY LTD.

Telephone: (01604) 762881

Rhosili Road,

Brackmills,

 Fax:

(01604)  767408

 Northampton NN4 7LZ

Summary of Contents for HI-SPEC J50P

Page 1: ...4 739 BOS00105 Overheat limitControl 1 Honeywell L4069C 6 393 412 BOS02237 Multifunctionalcontrol 1 Honeywell V8600D 7 232 903 BOS02061 Sealing ring for item 6 2 8 BOS02397 2 Pilot assembly 1 9 E01 08...

Page 2: ...her insulation is needed 2 9 For Slot Fix applications see instructions packed with the Slot Fix Kit it is important to ensure that the draught diverter relief is maintained on both sides of the appli...

Page 3: ...oundly sealed 5 1 2 The flue should be kept as short and warm as possible 5 1 3 Sufficient support brackets shall be installed to bear the weight of the total flue system 5 1 4 The spigot connection o...

Page 4: ...ssessed in terms of equivalent vertical height details are given in 5 1 11 For air heaters the minimum equivalent vertical height is 1 metre The installer must make a judgement based on his knowledge...

Page 5: ...e 3 contains the appropriate inlet and outlet flue resistances the flue is likely to be satisfactory if its equivalent height exceeds 1m d WorkedCalculationExample A warm air unit with a 100 mm diamet...

Page 6: ...ectified and the test satisfactorily completed 5 2 ELECTRICAL 5 2 1 Mains a The heater is supplied with mains cable PVC sheathed heat resisting to 85o C 3 core Brown Blue Green Yellow 6A 0 75mm2 conne...

Page 7: ...following locations i In a room where temperature is greatly affected by the sun or any other heat source e g radiant fire wall light fittings or TV set ii Near an outside door or windows or on an out...

Page 8: ...TAPPING1 150V TAPPING2 170V TAPPING3 190V TAPPING4 210V TAPPING5 230V 8 9 6 Disconnect 2 x TTB connections 8 9 7 Disconnect the Multifunctional Control connections 8 9 8 Release 4 x 4mm screws securi...

Page 9: ...e Electrical Assembly cable clamp 8 9 5 Disconnect the following a Disconnect 230V connections L N E from Fan Assembly b 230V mains L N and E from connection block terminals 1 and 3 and earth stud res...

Page 10: ...ar introduce a light source into the heat exchanger burner aperture and upper access port and again examine the heat exchanger for signs of cracks or holes particularly around welded joints whilst aga...

Page 11: ...ar introduce a light source into the heat exchanger burner aperture and upper access port and again examine the heat exchanger for signs of cracks or holes particularly around welded joints whilst aga...

Page 12: ...e Electrical Assembly cable clamp 8 9 5 Disconnect the following a Disconnect 230V connections L N E from Fan Assembly b 230V mains L N and E from connection block terminals 1 and 3 and earth stud res...

Page 13: ...TAPPING1 150V TAPPING2 170V TAPPING3 190V TAPPING4 210V TAPPING5 230V 8 9 6 Disconnect 2 x TTB connections 8 9 7 Disconnect the Multifunctional Control connections 8 9 8 Release 4 x 4mm screws securi...

Page 14: ...following locations i In a room where temperature is greatly affected by the sun or any other heat source e g radiant fire wall light fittings or TV set ii Near an outside door or windows or on an out...

Page 15: ...ectified and the test satisfactorily completed 5 2 ELECTRICAL 5 2 1 Mains a The heater is supplied with mains cable PVC sheathed heat resisting to 85o C 3 core Brown Blue Green Yellow 6A 0 75mm2 conne...

Page 16: ...e 3 contains the appropriate inlet and outlet flue resistances the flue is likely to be satisfactory if its equivalent height exceeds 1m d WorkedCalculationExample A warm air unit with a 100 mm diamet...

Page 17: ...ssessed in terms of equivalent vertical height details are given in 5 1 11 For air heaters the minimum equivalent vertical height is 1 metre The installer must make a judgement based on his knowledge...

Page 18: ...oundly sealed 5 1 2 The flue should be kept as short and warm as possible 5 1 3 Sufficient support brackets shall be installed to bear the weight of the total flue system 5 1 4 The spigot connection o...

Page 19: ...her insulation is needed 2 9 For Slot Fix applications see instructions packed with the Slot Fix Kit it is important to ensure that the draught diverter relief is maintained on both sides of the appli...

Page 20: ...4 739 BOS00105 Overheat limitControl 1 Honeywell L4069C 6 393 412 BOS02237 Multifunctionalcontrol 1 Honeywell V8600D 7 232 903 BOS02061 Sealing ring for item 6 2 8 BOS02397 2 Pilot assembly 1 9 E01 08...

Reviews: