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5.2.7

Referring to Fig. 2, drill 2 x 9mm diameter holes and fix the eye-bolts using the masonry plugs provided in the

installation kit.

5.4

METHOD OF FIXING

5.4.1

Due to base plan variations between the replacement and the original heaters, at some stage it may be necessary to
blank off part or parts of the base duct aperture. This can be done at the discretion of the installer, but it is
important that a suitable non-combustible material is used and that the perimeter of the remaining aperture is
bounded by suitable sealing tape to ensure a good seal between the heater and the base duct. Blanking plates
MUST be mechanically secure to the base duct, and the use of TAPE ALONE IS NOT ACCEPTABLE.

5.4.2

Measure the thickness of the SE-duct wall and, using one of the expanding spigots as the flue spigot, adjust it
such that it projects 38mm (1.5 in), and secure the spigot to length using 2 x self tapping screws provided.

Note: This dimension is critical.

5.4.3

Adjust the other spigot to a length equal to the thickness of the SE-duct wall and secure to length as above.

Note:  If the SE-duct wall is 125mm or less, the inner tube of the expanding spigot should be discarded,
and the outer tube cut to length as necessary.

5.4.4

Apply a suitable mastic (not provided) to the spigot flanges and insert them into their respective apertures, and
seal them to the face of the SE-duct wall.

5.4.5

Position the larger rope ring seal over the raised flange on the heater inlet spigot, and secure with three
equally spaced beads of a suitable mastic (not provided).

5.4.6

Place the smaller rope ring (denoted by blue ident) onto the air heater flue spigot, and place the air heater onto the
base plenum to engage the spigots with the SE-duct apertures.

NB ensure that the rope ring is fitted such that it is pushed OVER the bulge the protrudes from the heater. See fig 2.

5.4.7

Hook the tie rods to the eye-bolt wall fixings, and secure using the brackets provided, hooked into the slots in the
front edge of the side of the air heater.

5.4.8

Fit the nuts and washers provided, then carefully tighten the tie rods so that the air heater is effectively sealed
against the SE-duct.

Note:

If the air heater is installed in a compartment, the warning label must be applied in a prominent position.

5.4.9

The air heater must be mechanically secured to the base plenum on at least 2 sides.

4

21

Fig. 7a, SYSTEM E-T CIRCUIT DIAGRAM

Fig. 2

HI-SPEC J25RS fitted to SE-Duct - fitting dimensions

Front View

Side View

r

Important Dimension

1

Eyebolt

2

Expanding Spigot

3

Small Rope Ring

4

Large Rope Ring

5

Tie Rod

6

Fixing Bracket

7

Spacer

8

Locknut

1

2

3

4

5

6

7

8

Eyebolt

position

Summary of Contents for HI-SPEC J25SC Series

Page 1: ...PARES HI SPECJ25SC KEY G CNo MFR SNo DESCRIPTION QTY 1 BOS02064SP Fan Assembly 1 2 T193 0145000 FilterAssembly 1 3 378466 BOS02031 Time Control 1 4 381627 1000 0701140 Multifunctional Control 1 5 2329...

Page 2: ...ent must be not less than 75mm 3 in However if clearances are less than 75mm the internal surface of the compartment must be lined with non combustible material The compartment must be of a fixed rigi...

Page 3: ...he air filter front cover and the air circulation fan 5 1 2 Cut a hole in the chosen side of the fan compartment The knock outs will determine the size and position 5 1 3 Remove and the filter frame r...

Page 4: ...5 4 4 Apply a suitable mastic not provided to the spigot flanges and insert them into their respective apertures and seal them to the face of the SE duct wall 5 4 5 Position the larger rope ring seal...

Page 5: ...door or windows or on an outside wall iii Where affected by warm air ducts diffusers waste pipes or the heater itself iv Where subject to vibration c Connect Thermista stat Room thermostat wires to c...

Page 6: ...MAXIMUM 6 3 11 Ensure that the main burner has now ignited 6 3 12 Test for gas leakage at the supply Multifunctional control Pilot and Main burners using proprietary detection fluid and sealing any le...

Page 7: ...ch OFF the electrical supply to the air heater 6 8 3 Release the securing screw and hinge down the fan chamber door 6 8 4 Disconnect the air circulation fan as follows a System E T models disconnect t...

Page 8: ...s etc Outlet faces may require partial blanking in order to achieve this 6 9 3 Set the SUMMERAIRFLOW switch to O 6 9 4 Ignite the Pilot and Main burners as detailed in sub paras 6 3 4 to 6 3 7 6 9 5 S...

Page 9: ...arry out a complete functional test of the appliance in accordance with Commissioning Instructions at Sect 6 1 to 6 8 inclusive Replace any sealing gasket or insulation that is damaged before re commi...

Page 10: ...Thermocouple lock nut from the Pilot Burner Assembly and Multifunctional Control and withdraw the Thermocouple taking care to avoid damage to the capillary 8 5 3 Release the Igniter electrode lock nut...

Page 11: ...0 3 Disconnect terminals 21 to 33 from the Electronic module 8 10 4 Release the 2 x screws and nuts securing Electronic module to Electrical assembly and remove module 8 10 5 Refitting or replacement...

Page 12: ...YSTEM E T models a When carrying out any electrical testing a test meter MUST be used since low resistance test devices can cause damage to the Electronics module b Before commencing defect diagnosis...

Page 13: ...YSTEM E T models a When carrying out any electrical testing a test meter MUST be used since low resistance test devices can cause damage to the Electronics module b Before commencing defect diagnosis...

Page 14: ...0 3 Disconnect terminals 21 to 33 from the Electronic module 8 10 4 Release the 2 x screws and nuts securing Electronic module to Electrical assembly and remove module 8 10 5 Refitting or replacement...

Page 15: ...Thermocouple lock nut from the Pilot Burner Assembly and Multifunctional Control and withdraw the Thermocouple taking care to avoid damage to the capillary 8 5 3 Release the Igniter electrode lock nut...

Page 16: ...arry out a complete functional test of the appliance in accordance with Commissioning Instructions at Sect 6 1 to 6 8 inclusive Replace any sealing gasket or insulation that is damaged before re commi...

Page 17: ...s etc Outlet faces may require partial blanking in order to achieve this 6 9 3 Set the SUMMERAIRFLOW switch to O 6 9 4 Ignite the Pilot and Main burners as detailed in sub paras 6 3 4 to 6 3 7 6 9 5 S...

Page 18: ...ch OFF the electrical supply to the air heater 6 8 3 Release the securing screw and hinge down the fan chamber door 6 8 4 Disconnect the air circulation fan as follows a System E T models disconnect t...

Page 19: ...MAXIMUM 6 3 11 Ensure that the main burner has now ignited 6 3 12 Test for gas leakage at the supply Multifunctional control Pilot and Main burners using proprietary detection fluid and sealing any le...

Page 20: ...door or windows or on an outside wall iii Where affected by warm air ducts diffusers waste pipes or the heater itself iv Where subject to vibration c Connect Thermista stat Room thermostat wires to c...

Page 21: ...5 4 4 Apply a suitable mastic not provided to the spigot flanges and insert them into their respective apertures and seal them to the face of the SE duct wall 5 4 5 Position the larger rope ring seal...

Page 22: ...he air filter front cover and the air circulation fan 5 1 2 Cut a hole in the chosen side of the fan compartment The knock outs will determine the size and position 5 1 3 Remove and the filter frame r...

Page 23: ...ent must be not less than 75mm 3 in However if clearances are less than 75mm the internal surface of the compartment must be lined with non combustible material The compartment must be of a fixed rigi...

Page 24: ...PARES HI SPECJ25SC KEY G CNo MFR SNo DESCRIPTION QTY 1 BOS02064SP Fan Assembly 1 2 T193 0145000 FilterAssembly 1 3 378466 BOS02031 Time Control 1 4 381627 1000 0701140 Multifunctional Control 1 5 2329...

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