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18

6.7

AUTOMATIC CONTROLS CHECK

6.7.1

Ignite the Pilot and Main burners and allow to operate for 15 minutes to ensure stability.

6.7.2

Set the TIME CONTROL (if fitted) to 

‘ON’.

6.7.3

Turn the Thermista-stat or room thermostat slowly clockwise until the Main burner ignites.

6.7.4

Ensure that the fan starts to operate after a short period (approx. 1-2 minutes).

SYSTEM E-T models

:

6.7.5

Ensure that the fan speed increases to full speed.

6.7.6

When the temperature reaches the control setting, check that the main burner cycles ON and OFF, at
approximately 75 to 120 seconds.

BASIC CONTROL models

:

6.7.7

When the temperature reaches the control setting, ensure that the Main burner extinguishes followed by the fan
switching off after a short period.

6.7.8

When the temperature falls below the control setting, ensure that the Main Burner re-ignites followed by fan
operation.

6.8

SAFETY CHECKS

:

6.8.1

On the Multifunctional control, rotate OPERATING CONTROL clockwise  to the ‘

’ position and ensure that the

OPERATING CONTROL fully resets, and both Pilot and Main Burners are extinguished.

6.8.2

Switch OFF the electrical supply to the air heater.

6.8.3

Release the securing screw and hinge down the fan chamber door.

6.8.4

Disconnect the air circulation fan as follows:

a.

System E-T models:

 disconnect the 2 x red conductors at the terminal block terminals 

‘30’ 

and 

‘31’

b.

Basic control models:

 disconnect the 2 x black conductors at the terminal block terminals 

‘16’ 

and 

‘18’

6.8.5

Switch ON the electrical supply to the air heater.

FAN CONTINUES TO RUN, OR CYCLES AFTER HEATING IS TURNED OFF

DISCONNECT

TERMINALS ‘17’ &’18’

Y

N

REPLACE FAN DELAY/

LIMIT CONTROL

REPLACE

ELECTRONIC

MODULE

DOES

FAN

RUN ?

N

CHECK FOR

VOLTAGE AT

TERMINALS

30 & 31

MAIN BURNER ON, BUT FAN NOT RUNNING

Y

N

BRIDGE OUT

FAN DELAY AT

TERMINALS 21 & 22

Y

REPLACE FAN

DELAY/LIMIT

CONTROL

REPLACE

ELECTRONICS

MODULE

DISCONNECT FAN LEADS
FROM CAPACITOR, AND
CONNECT DIRECT TO FAN

DOES

FAN

START?

DOES

FAN

START?

REPLACE

CAPACITOR

Y

REPLACE

FAN

N

MAIN BURNER NOT CYCLING

(

ROOM TEMPERATURE TOO HIGH)

REPLACE

MULTIFUNCTIONAL

CONTROL

N

Y

REPLACE

ELECTRONICS

MODULE

DISCONNECT

MULTIFUNCTIONAL

CONTROL AT

TERMINAL 15

N

DOES

BURNER

GO OUT?

DISCONNECT

THERMISTA-STAT

REPLACE

THERMISTA-STAT

Y

DOES

BURNER

GO OUT?

1

Operating control

2.

Burner Pressure Adjuster

3.

Outlet Pressure test point

7

Sit

E V

2

PI-

LOT

E

A

1

2

3

Fig. 4

Multifunctional Control

Summary of Contents for HI-SPEC J25SC Series

Page 1: ...PARES HI SPECJ25SC KEY G CNo MFR SNo DESCRIPTION QTY 1 BOS02064SP Fan Assembly 1 2 T193 0145000 FilterAssembly 1 3 378466 BOS02031 Time Control 1 4 381627 1000 0701140 Multifunctional Control 1 5 2329...

Page 2: ...ent must be not less than 75mm 3 in However if clearances are less than 75mm the internal surface of the compartment must be lined with non combustible material The compartment must be of a fixed rigi...

Page 3: ...he air filter front cover and the air circulation fan 5 1 2 Cut a hole in the chosen side of the fan compartment The knock outs will determine the size and position 5 1 3 Remove and the filter frame r...

Page 4: ...5 4 4 Apply a suitable mastic not provided to the spigot flanges and insert them into their respective apertures and seal them to the face of the SE duct wall 5 4 5 Position the larger rope ring seal...

Page 5: ...door or windows or on an outside wall iii Where affected by warm air ducts diffusers waste pipes or the heater itself iv Where subject to vibration c Connect Thermista stat Room thermostat wires to c...

Page 6: ...MAXIMUM 6 3 11 Ensure that the main burner has now ignited 6 3 12 Test for gas leakage at the supply Multifunctional control Pilot and Main burners using proprietary detection fluid and sealing any le...

Page 7: ...ch OFF the electrical supply to the air heater 6 8 3 Release the securing screw and hinge down the fan chamber door 6 8 4 Disconnect the air circulation fan as follows a System E T models disconnect t...

Page 8: ...s etc Outlet faces may require partial blanking in order to achieve this 6 9 3 Set the SUMMERAIRFLOW switch to O 6 9 4 Ignite the Pilot and Main burners as detailed in sub paras 6 3 4 to 6 3 7 6 9 5 S...

Page 9: ...arry out a complete functional test of the appliance in accordance with Commissioning Instructions at Sect 6 1 to 6 8 inclusive Replace any sealing gasket or insulation that is damaged before re commi...

Page 10: ...Thermocouple lock nut from the Pilot Burner Assembly and Multifunctional Control and withdraw the Thermocouple taking care to avoid damage to the capillary 8 5 3 Release the Igniter electrode lock nut...

Page 11: ...0 3 Disconnect terminals 21 to 33 from the Electronic module 8 10 4 Release the 2 x screws and nuts securing Electronic module to Electrical assembly and remove module 8 10 5 Refitting or replacement...

Page 12: ...YSTEM E T models a When carrying out any electrical testing a test meter MUST be used since low resistance test devices can cause damage to the Electronics module b Before commencing defect diagnosis...

Page 13: ...YSTEM E T models a When carrying out any electrical testing a test meter MUST be used since low resistance test devices can cause damage to the Electronics module b Before commencing defect diagnosis...

Page 14: ...0 3 Disconnect terminals 21 to 33 from the Electronic module 8 10 4 Release the 2 x screws and nuts securing Electronic module to Electrical assembly and remove module 8 10 5 Refitting or replacement...

Page 15: ...Thermocouple lock nut from the Pilot Burner Assembly and Multifunctional Control and withdraw the Thermocouple taking care to avoid damage to the capillary 8 5 3 Release the Igniter electrode lock nut...

Page 16: ...arry out a complete functional test of the appliance in accordance with Commissioning Instructions at Sect 6 1 to 6 8 inclusive Replace any sealing gasket or insulation that is damaged before re commi...

Page 17: ...s etc Outlet faces may require partial blanking in order to achieve this 6 9 3 Set the SUMMERAIRFLOW switch to O 6 9 4 Ignite the Pilot and Main burners as detailed in sub paras 6 3 4 to 6 3 7 6 9 5 S...

Page 18: ...ch OFF the electrical supply to the air heater 6 8 3 Release the securing screw and hinge down the fan chamber door 6 8 4 Disconnect the air circulation fan as follows a System E T models disconnect t...

Page 19: ...MAXIMUM 6 3 11 Ensure that the main burner has now ignited 6 3 12 Test for gas leakage at the supply Multifunctional control Pilot and Main burners using proprietary detection fluid and sealing any le...

Page 20: ...door or windows or on an outside wall iii Where affected by warm air ducts diffusers waste pipes or the heater itself iv Where subject to vibration c Connect Thermista stat Room thermostat wires to c...

Page 21: ...5 4 4 Apply a suitable mastic not provided to the spigot flanges and insert them into their respective apertures and seal them to the face of the SE duct wall 5 4 5 Position the larger rope ring seal...

Page 22: ...he air filter front cover and the air circulation fan 5 1 2 Cut a hole in the chosen side of the fan compartment The knock outs will determine the size and position 5 1 3 Remove and the filter frame r...

Page 23: ...ent must be not less than 75mm 3 in However if clearances are less than 75mm the internal surface of the compartment must be lined with non combustible material The compartment must be of a fixed rigi...

Page 24: ...PARES HI SPECJ25SC KEY G CNo MFR SNo DESCRIPTION QTY 1 BOS02064SP Fan Assembly 1 2 T193 0145000 FilterAssembly 1 3 378466 BOS02031 Time Control 1 4 381627 1000 0701140 Multifunctional Control 1 5 2329...

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