Joab EcoDrive Operation And Maintenance Manual Download Page 1

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JOAB Försäljnings AB
Östergärde Industriområde
417 29 Göteborg

Telephone
031-705 06 00

Telefax:
031-705 06 09

E-post:
[email protected]

Operation and Maintenance

Manual for Hook-Lifts

www.joab.se

13300 Edition 1 | 2019-01-31 | KM

Summary of Contents for EcoDrive

Page 1: ...säljnings AB Östergärde Industriområde 417 29 Göteborg Telephone 031 705 06 00 Telefax 031 705 06 09 E post info joab se Operation and Maintenance Manual for Hook Lifts www joab se 13300 Edition 1 2019 01 31 KM ...

Page 2: ...EcoDrive manual 13300 Edition 1 2019 01 31 ...

Page 3: ...d Light 16 Warnings 16 Control Stick Function 16 Snow Plough Functions 18 Diagnostics and Statistics 19 Continuous Hydraulic Supply 19 Emergency Stop 20 Emergency Operation 21 EcoDrive Standard Functions 21 Intelligent Pump Control IPC 22 EcoDrive Pressure Control EPC 22 Fast Drive System FDS 22 Smartlock System SLS 22 EcoDrive Load Holding ELH 22 Electronic Cylinder Damping ECD 22 Electronic Spee...

Page 4: ...7 Before Operation 27 Operation 27 Display 28 LEDs 28 Emergency Stop 28 Function Mode 28 Start the Radio Controller 29 Fast Operation 30 Axle Weight Reading 30 Charging 30 Distributing a Load on a Body 31 Loading a Body 33 Tipping a Body 39 Unloading a Body 41 Shunting a Body 45 Risk of Damage 48 Service and Maintenance 51 Daily Maintenance 51 Washing the Hook Lift 52 Lubrication Points 53 Service...

Page 5: ... of Contents Working on the Hook Lift 56 Safety Warnings 59 Technical Data 61 Fault Tracing the Hook Lift 63 Contact Information 65 Service and Warranty Claims 65 v EcoDrive manual 13300 Edition 1 2019 01 31 ...

Page 6: ...Table of Contents vi EcoDrive manual 13300 Edition 1 2019 01 31 ...

Page 7: ...liary equipment JOAB takes no responsibility for consequences that occur due to work carried out by non pro fessionals After receiving the EcoDrive Hook Lift ensure that it is in proper working order If it is not con tact JOAB your dealer or other supplier The specifications constructions and illustrations found in this manual are not binding JOAB AB retains the right to make changes without prior...

Page 8: ...viii Introduction EcoDrive manual 13300 Edition 1 2019 01 31 ...

Page 9: ...d wheelbase JOAB s hook lifts are designed to transport dif ferent types of bodies that have been man ufactured according to the Swedish standard SS 3021 These typically include dump bodies flat beds and containers as shown Mounting the hook lift onto a vehicle that has not been specifically designed for the purpose of carrying a hook lift will increase the risk of an abnormal load on the vehicle ...

Page 10: ... drive the vehicle with the hook lift extended It must be fully retracted Do not use the vehicle for any other purpose than its intended use Make sure to reverse straight towards the body Do not reverse at an angle Do not lift loads that exceed the hook lift s specifications If the body becomes stuck observe caution The hook lift can easily be damaged 2 About the Hook Lift Correct Usage EcoDrive m...

Page 11: ...gh tensile steel A Sub frame B Auxiliary lifting arm C Inner rear section D Intermediate section E Extending section F Hook G Hook post H Hydraulic lock I Folding hook post LA models only J Safety hook LA models only K Centre lock L Spreader flap deployer accessory M Rollers 3 About the Hook Lift Hook lift Components EcoDrive manual 13300 Edition 1 2019 01 31 ...

Page 12: ... relevant body standard refer to Body Standard on page 7 An internal mechanical lock or hydraulic lock can be purchased as an option as shown opposite If a hook lift with external hydraulic locking is purchased the body must have cut outs in its frame as shown If the body does not have cut outs it will not be secured during transport If a hook lift with internal mechanical locking is purchased mak...

Page 13: ...mponents and constructions are thor oughly tested Simulations for calculating load capacity durability and service life are per formed on all components All development and manufacture is per formed by JOAB We are ISO 9001 and ISO 14001 certified A large proportion of our production is auto mated This guarantees high quality in the man ufacturing process 5 About the Hook Lift Design EcoDrive manua...

Page 14: ...JOAB s painting facilities meet all applicable environmental requirements 6 About the Hook Lift Design EcoDrive manual 13300 Edition 1 2019 01 31 ...

Page 15: ...e Swedish standard SS 3021 Shown below are some of the more important requirements of the standard SS 3021 Internal mechanical lock that locks the body onto the hook lift This is optional equipment Holes in the body s rear beam These are used to secure the body onto a trailer Cut outs in the body s frame These are used to hydraulically lock the body onto the hook lift Modification in the body that...

Page 16: ...er that pre vents the body from moving forwards and into the cab of the vehicle Internal holes located in the body s frame mem bers are used to lock the body onto a trailer 8 Body Standard EcoDrive manual 13300 Edition 1 2019 01 31 ...

Page 17: ...can cause the vehicle to become unevenly loaded and lead to it tipping over If the vehicle leans two or more degrees there is a risk that it will tip over Before collecting a body make sure that its body bracket is undamaged Make sure that the hook on the hook lift engages the body s bracket properly as shown opposite If the hook lift has a safety hook LA models only make sure that it is locked Do...

Page 18: ...10 Safety EcoDrive manual 13300 Edition 1 2019 01 31 ...

Page 19: ...racket 5 Screen lock screw The emergency stop button is used in case of an emergency Once pressed all functions of the hook lift that could cause injury are disabled To restore operation the system must be restar ted The user interface of the CBW controller has a 2 8 inch colour display It is configurable It is pos sible to display one of five different page set ups Each page set up can have six u...

Page 20: ... the screen not the user defined functions simply provide feedback to the user regarding the status of the hook lift which page set up is active and active functions such as lights on etc See Icon Definitions below for a list of the icons and their function Icon Definitions Provided below is a list of the functions available in the user interface and their meaning Note not all functions listed bel...

Page 21: ...p Hydraulic Pump start stop Salt spreader Air dump TRAILER Scraper Axle lift TRAILER Snow plough Automatic flap TRAILER 1 Side plough UP on reverse Spreader flap VEHICLE Start stop the crane The hook lift is in its lowered status Axle lift TRAILER Automatic flap VEHICLE 1 Position memory system Table 1 User interface icon description continued Extra option Not standard equipment LA models only 13 ...

Page 22: ...een with one of the following icons see User Interface on page 12 Icon Description Icon Description Vehicle setup_1 Lighting setup Vehicle setup_2 Snow plough setup Trailer setup Hook positioning display Table 2 Page set ups To switch between these page set ups simply press either the left or right arrow button below the display The number of menu page set ups that are accessible via the left and ...

Page 23: ...ation dis played in the user interface will be incorrect The actual information provided should be seen as an approximation and not an exact value Function Buttons Each of the five page set ups in the user interface can be configured with six personal functions The icons for the selected functions are placed at the bottom of the user interface shown in white rectangles see User Interface on page 1...

Page 24: ...low Warnings The user interface will display warnings whenever the hydraulic pump is not in operation These warnings display an icon indicating the following states Icon Meaning The hook lift is not fully retracted The hydraulic lock is open The center lock is open Safety hook is open LA models Table 3 User interface warnings Control Stick Function Listed below in Table 4 are the functions that th...

Page 25: ...rwards Auto Cycle Unload Automatic Lower Tip mode Fast Lower Shunting mode Top button pressed and pull backwards Top button pressed and hold forward for two seconds until the parked icon flashes Press the bottom button and push forward Use only with an empty body Table 4 CBW controller stick functions continued Extra option For further information see EcoDrive Optional Functions on page 24 LA mode...

Page 26: ...s using the control stick Simply push the control stick forward for a short period to activate the front snow plough To initiate the side plough simply press the top button as shown below in Table 5 Whenever a snow plough is active a text message will be displayed in the snow plough page set up stating which plough s are active Side plough UP Side plough OUT Front plough LEFT Bottom button pressed...

Page 27: ...gnostic information for outputs To access the menu first make sure that one of the main menu pages is displayed and then press and hold down the OK button for a few seconds The screen shown opposite will then be displayed Use the arrow buttons to navigate the menu The up and down arrow buttons navigate through the menu The left and right arrow but tons allow the user to select from options when ap...

Page 28: ...icons it is saved If the unit or power supply is turned off the value is still saved It can be changed again if desired at any time After setting the continuous hydraulic supply it can be started by simply selecting its icon as shown below The hydraulic supply will flow at the saved rate of flow There is no hydraulic flow sensor in the supply line to the tip trailer Therefore an external flow sens...

Page 29: ... the procedure listed below If in any doubt about the use of the emergency override contact JOAB for advice before using it 1 Turn the hydraulic pump on 2 Press and hold down the OK button for five seconds to open the Diagnostics and Stat istics page as shown 3 Press the down arrow button so that the spanner icon is selected on the left menu 4 Press and hold down buttons F3 and F4 as shown at the ...

Page 30: ...uced response time Fast Drive System FDS Intelligent stepless fast drive ensures that the body is moved backwards at optimal speed The system senses the weight of the body s load and adjusts the speed accordingly to guarantee smooth and fast operation Smartlock System SLS The hydraulic lock is operated steplessly The system s sensors detect when the lock is open When the lock closes the system ens...

Page 31: ...y body Fast lowering with intelligent speed compensation allows the driver to lower an empty body quickly Do not use this function with a loaded body Damage to the hook lift can occur if this function is used with a loaded body To activate this function simply press and hold down the bottom button the button with a small raised dot on it on the control stick when lowering the body See also Control...

Page 32: ...erwise restrict the lowering function Decentralized Hydraulic System DHS EcoDrive s hydraulic system is modular This has enabled a 30 reduction in the number of hoses required which in turn reduces the risk of damage to hoses It also provides faster response times for certain functions The modular approach makes it very easy to expand the system New modules such as a plough or other external funct...

Page 33: ... time taken to lower the hook lift This is an addition to the standard FLS See also Fast Lowering System FLS on page 23 Fast Tipper System FTS Intelligent stepless fast tipping The system automatically senses the load on the hook lift and identifies the optimal speed for the tipping operation of the load Fast Drive System Plus FDS Fast drive loading with intelligent load sensing This is in additio...

Page 34: ...ly retracted 5 The body is unloaded 6 The safety hook is opened LA models only Auto Cycle Load 1 The safety hook is locked 2 The body is loaded onto the hook lift 3 Auxiliary arms are activated 4 Extending section is partly extended 5 The body is fully lowered 6 The extending section is fully extended 7 The hydraulic lock is locked Snow Plough Functions The cab controller can be equipped with func...

Page 35: ...er is operated incorrectly The operator must make sure that they are fully aware of the surrounding environment and equipment The operator must be fully focused on the operation of the controller and lifting equipment Do not operate the radio controller when performing other tasks Make sure that a safe working distance of at least four meters exists around the lifting equipment Failure to do so ca...

Page 36: ... is illuminated green These LEDs are used to provide information regarding current status of the active operation Listed below is table describing what each relevant LED means Button LED Green LED Meaning 2 Tip DOWN fully completed Either lock or unlock the hydraulic lock 4 Extending Section fully retracted The centre lock is open and it is possible to tip the body in shunting mode 8 Hydraulic loc...

Page 37: ...ding Section IN Extra 2 Front plough RIGHT 5 Folding hook post DOWN Extra 3 Side Plough UP 6 Folding hook post UP Extra 4 Side Plough DOWN 7 Hydraulic lock CLOSE Spreader hatch trailer Side Plough IN 8 Hydraulic lock OPEN Extra 6 Side Plough OUT 9 Spreader flap Start motor Extra 7 10 Automatic flap Stop motor Extra 8 11 Safety hook LA models 12 Change function mode Change function mode Change func...

Page 38: ...ons 2 4 6 and 8 have two LEDs above them These are used to show which axles are selected and the status of the axles The right LED is illuminated red for axles that are selected as shown The left LED will blink red whenever an axle is 0 500 kg less than the maximum allowed weight The left LED will constantly illuminate if an axle is over its allowed weight The LED above button 9 is used to indicat...

Page 39: ... is evenly distributed l The lifting is done on a level ground l The body s support rollers rotate If a load is unevenly distributed the lifting capa city can be reduced For example if the load is positioned at the front of the vehicle the lifting capacity can be reduced by up to 40 Another important condition to consider is how long the body is The length of the body and the load on it affect the...

Page 40: ... must be covered if it contains loose material There is a risk that loose material will be thrown off the vehicle if it is not covered 32 Distributing a Load on a Body EcoDrive manual 13300 Edition 1 2019 01 31 ...

Page 41: ...ion provided under Distributing a Load on a Body on page 31 To load a body follow the procedure listed below 1 Visually inspect the load and make sure that it is evenly distributed 2 Make sure that there is nobody within the working area of the vehicle and the body 3 Start the hydraulic pump Once the pump is started the pump icon will be displayed in the CBW controller as shown For information reg...

Page 42: ...BW controller 5 Operate the extending section so that it retracts fully The centre lock will then open 6 Verify that the centre lock is open The centre lock open icon is displayed in the CBW controller as shown when it is open 34 Loading a Body EcoDrive manual 13300 Edition 1 2019 01 31 ...

Page 43: ...owards the body there is a risk of missing the rollers when loading the body 10 Operate the extending section as required and engage the hook post with the body s lift ing bracket 11 Inspect and verify that the hook is correctly engaged with the body s lifting bracket 12 Use the tip function and lift the body If the load is heavy or the body s rollers are stuck in the underlying surface reverse ca...

Page 44: ...e sure that the body does not make contact with the hook lift s carrier wheels If the body contacts the carrier wheels the hook post can break Use the auxiliary arms shown opposite to help load the body and to reduce the friction between the hook lift and the body To do this simply tip the body up a small amount so that the auxiliary arms are activated 14 Visually inspect and verify that the body ...

Page 45: ... hydraulic lock has correctly secured the body onto the hook lift and that its warning icon is no longer illuminated on the CBW controller 18 Turn the hydraulic pump OFF 37 Loading a Body EcoDrive manual 13300 Edition 1 2019 01 31 ...

Page 46: ...38 Loading a Body EcoDrive manual 13300 Edition 1 2019 01 31 ...

Page 47: ...vehicle and the body 2 Make sure that the vehicle is on a level and firm surface Failure to do so can lead to the vehicle being unevenly loaded and tipping over If the vehicle leans two or more degrees there is a risk that it will tip over 3 If the vehicle has retractable axles make sure that they are lowered before tipping 4 Start the hydraulic pump Once the pump is started the pump icon will be ...

Page 48: ...ndic ating that the hydraulic lock is open is not active 6 Use the cab controller and tip the load 7 After tipping lower the body back to its retracted position To prevent wear do not drive the vehicle with the body raised This also applies to short journeys 8 Turn the hydraulic pump OFF 40 Tipping a Body EcoDrive manual 13300 Edition 1 2019 01 31 ...

Page 49: ...ing a Load on a Body on page 31 To unload a body follow the procedure listed below 1 Make sure that there is nobody within the working area of the vehicle and the body 2 Start the hydraulic pump Once the pump is started the pump icon will be displayed in the CBW controller as shown For information regarding the starting of the pump refer to User Interface on page 12 3 Open the hydraulic lock Once ...

Page 50: ...l amount to activate the auxiliary arms 5 Verify that the centre lock is open The centre lock open icon is displayed in the CBW controller as shown when it is open 6 Activate the tipping function and allow the body to roll freely onto the ground Alternatively let the vehicle roll forwards LA Models only If necessary use the folding hook post to assist the unloading procedure For example 42 Unloadi...

Page 51: ... hook lift s hook is free from the body s lifting bracket LA models only Make sure that the safety catch has been released first 8 Operate the hook lift and return it to its nor mal position on the vehicle 9 Stop the hydraulic pump 43 Unloading a Body EcoDrive manual 13300 Edition 1 2019 01 31 ...

Page 52: ...44 Unloading a Body EcoDrive manual 13300 Edition 1 2019 01 31 ...

Page 53: ... there is nobody within the working area of the vehicle and the body 2 If the vehicle has retractable axles make sure that they are lowered 3 Start the hydraulic pump Once the pump is started the pump icon will be displayed in the CBW controller as shown For information regarding the starting of the pump refer to User Interface on page 12 4 Open the hydraulic lock 5 Operate the extending section s...

Page 54: ...n the CBW controller as shown when it is open 7 Activate the tip function so that the hook lift is in position ready to collect the body as shown 8 LA Model only Make sure that the safety hook on the hook post is open 46 Shunting a Body EcoDrive manual 13300 Edition 1 2019 01 31 ...

Page 55: ...ding section as this places greater loads on the hook lift Keep the extending section retracted as much as possible This will ensure optimal lifting force Do not retract the hook lift s extending section when the trailer s suspension springs are compressed For LA models only Use the folding hook post where necessary to reduce the loading angle when pulling the body onto the vehicle 13 Make sure th...

Page 56: ...der s pistons can break or other damage can occur when shunting a body between a vehicle and a trailer Care must be taken to avoid damage when shunting a body between a vehicle and a trailer Forcing the hook eye on the hook post against the top of the body s bracket when a body sits on the trailer can lead to damage This is due to the fact that the trailer and the vehicle act as a rigid unit As th...

Page 57: ...d to the tip cylinders should be restricted to 195 bar A pressure relief valve can be installed to min imise this risk A pressure relief vale is installed as standard on L26 models For further information contact JOAB 49 Shunting a Body Risk of Damage EcoDrive manual 13300 Edition 1 2019 01 31 ...

Page 58: ...50 Shunting a Body Risk of Damage EcoDrive manual 13300 Edition 1 2019 01 31 ...

Page 59: ...minutes can prolong the service life of your hook lift Provided below are some daily steps to help maintain the hook lift 1 Check the oil level 2 Make sure that there are no trapped pipes or hoses And that they are free from dam age or leaks 3 Make sure that there are no fallen objects in between the hook lift s different parts 4 Check that the hook lift is free from deform ation and cracks EcoDri...

Page 60: ...ss than 9pH The maximum temperature of the cleaning fluid must not exceed 50 C above the ambient temperature After washing make sure to rinse all surfaces thoroughly Cleaning the hook lift with a high pressure washer entails risks All electrical components even enclosed are sensitive to water under high pressure When using a high pressure washer make sure to hold the nozzle at least 45 cm from all...

Page 61: ... 2 Auxiliary lift arm x 4 l 3 Auxillary lift cylinder x 4 4 Centre lock 5 Extending section cylinder x 2 6 Shunting pivot x2 7 Rollers x 2 8 Tip pivot x 2 9 Hydraulic lock cylinder x 2 Hook Lift LA optional 10 Hook post cylinder X 2 11 Hook post axle X 2 53 Service and Maintenance Lubrication Points EcoDrive manual 13300 Edition 1 2019 01 31 ...

Page 62: ...the autumn period If green oil is used for the system always use the same type of oil and manufacturer of the oil The oil filter must be changed after the first fifty hours of operation then every year after that The air filter should be replaced at least once every two years or more often as required Service Reminder Sticker A JOAB service sticker is placed on the inside of the drivers door to in...

Page 63: ...55 Service JOAB Lessebo telephone 46 478 69081 Service JOAB Botkyrka Stockholm South telephone 46 873 25876 Technical Support JOAB Täby Stockholm North telephone 46 873 25875 Service JOAB Täby Stockholm North telephone 46 863 08871 Table 9 Service packets Visit our website www joab se to order spare parts and find your nearest JOAB authorised workshop Torquing of Fasteners All fasteners on the hoo...

Page 64: ...e hook lift is equipped with a tip support as shown opposite This must be used when work ing on the hook lift It supports the hook lift when it is raised and acts as a safety measure in the event of a hydraulic failure Shown opposite is the location for storing the tip support shown in red It is stored on the right underside of the sub frame The correct placement of the tip support when working on...

Page 65: ...termediate section using two dowels as anchor points Locate these on the hook lift and place the tip support between them as shown above before working on a hook lift 57 Service and Maintenance Working on the Hook Lift EcoDrive manual 13300 Edition 1 2019 01 31 ...

Page 66: ...58 Service and Maintenance Working on the Hook Lift EcoDrive manual 13300 Edition 1 2019 01 31 ...

Page 67: ... the use of the tip supports Make sure that the body is removed from the hook lift and that the tip supports are mounted correctly so that they support the hook lift before carrying out any work Refer also to Working on the Hook Lift on page 56 Park the Hook Lift before driving the Vehicle Make sure the hook lift is parked before driving the vehicle Fail ure to do so can lead to serious injury or ...

Page 68: ...p cylinders to their bottom position with a full stroke The piston rods will clash with the back part 1009124 Before using the emergency operation function check and verify if the hook lift is equipped with extended tip cylinders It is the responsibility of the operator to make sure that they are aware of which safety precautions apply Failure to do so can lead to serious injury or damage to the e...

Page 69: ...ended oil flow 100 l min Maximum load capacity 17 26 ton Maximum tip angle 47º 63º Weight Kg 1950 kg 2600 kg Distance between the hook and rollers C C 4800 mm 6150 mm Total length L of the hook lift 5240 mm 6740 mm Height h 196 mm 198 mm Table 11 Specifications L Series Dependent upon model EcoDrive manual 13300 Edition 1 2019 01 31 ...

Page 70: ...62 Technical Data EcoDrive manual 13300 Edition 1 2019 01 31 ...

Page 71: ...r in the hydraulic sys tem 3 Valve or piston fault in pump 4 Tank oil level too high or low 5 Pump draws air 6 The tank s air filter is blocked 1 Replace the piston rod 2 Check that the suction line is sealed 3 Service or replace the pump 4 Regulate the oil level 5 Service or replace the pump 6 Replace the filter l Poor lifting capacity 1 Insufficient amount of oil to the pump 2 Oil pressure too l...

Page 72: ...64 Fault Tracing the Hook Lift EcoDrive manual 13300 Edition 1 2019 01 31 ...

Page 73: ...iområde 417 29 Göteborg Sweden Telephone 031 705 06 00 Tel fax 031 705 06 09 E mail info joab se Website www joab se Service and Warranty Claims For information regarding service and warranty claims refer to Service Packets and War ranty on page 54 EcoDrive manual 13300 Edition 1 2019 01 31 ...

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