background image

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+

Make sure battery is placed with + side 
as shown

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simply need to select the proper transducer number when selecting custom transducers. 
you do not have to re-select a smart transducer custom assigned  number unless you have 
disconnected the transducer from the meter. 

You can repeat the above process adjusting the full scale value until the unit reads as 
accurately as you desire at any point on the scale.

Selecting custom transducers:

If you have a non-smart custom transducer  that you have calibrated manually, per the 
above procedure,  the meter will automatically recognize that the attached transducer is not 
smart and prompt you with a transducer number every time you turn on the meter.  Simply 
press the next key to select the proper  transducer number, then press save and you will 
enter the normal operation mode.  The meter will always turn on with this transducer 
number active (on non-smart transducers) and will use the calibration data that was entered 
during the manual calibration process.

If you have a smart transducer and have also assigned it a custom transducer number you 
do not have to re-select the custom number as long as you do not detach the transducer 
(even after power down). If you have detached the transducer then the meter will re-read 
the smart chip and use the smart data, not the custom data, when it is turned on. Select the 
custom transducer in this case.  Do this by pressing the transducer keys and pressing the 
next key until the display shows the transducer number you have assigned to the 
transducer.  Press the save key and the unit will now use the calibration data that was 
stored in the memory of the meter for that transducer.  Remember, you only have to select 
the custom transducer number after you have detached the transducer. 

Printing and Sending Data

Note:
It is not within the scope of this manual to instruct the user  how to set up his/her 
computer or printer for data transfer. Please refer to the operation manual of your 
particular printer or computer.

The torque meter operates with an industry standard RS232C communication port.  You 
can use a program as simple as “Hyperterminal” that comes standard with Windows or 
any third party data logging software.
The  torque meter sends data is as follows:
RS232C, 4800, 8, 1, n
Refer to your computer or printer operation manual for a description of these settings.

The torque meter will send data out the communication port under the following 
circumstances:
When the save key is pressed the data on the display will be sent (and saved).
When the “send mem” function is selected, from the menu function, it will send all the 
data in memory.
When the recall key is pressed and held for 1 second the torque meter will send the torque 
value on the display.

Battery and Power

The torque meter uses either a common 9 volt battery (gives longest life)  or a rechargeable 9 
volt battery (supplied standard for convenience).  
Battery life depends significantly on the type of battery used.  Non-rechargeable lithium ion 9-
volt batteries may last up to 40 hours.  Common alkaline batteries may last up to 20 hours.  
It is recommended that if you are going to use the meter on battery power that you keep a 
standard 9 volt battery as a backup, or an additional charged 9 volt battery.  Any common NmH 
re-chargeable 9 volt battery can be used in the torque meter.
The Torque meter has a power down (sleep)  mode that will activate after  approximately 3 
minutes without use.  This mode still uses battery power so best to turn the meter off if not used 
for any length of time.
Press the clear  key to resume operation when the power down mode is active (depicted by 
“…” on the display). The sleep mode still takes power so if you are on battery power it is best 
to turn the meter off when not in use, this will result in longest battery life.
The torque meter will show a “B” icon on the display when the battery is low and will show a 
“B” with two dashes “- -“ on the main digits when the batteries are critically low.  The time 
between low battery and critically low battery may vary depending on the state and type of  
battery.
The torque meter can be used while the batteries are charging with no adverse effect.
The supplied power adapter is a trickle charger that will take at least 14 hours to charge a 9 volt 
battery.  You can use any standard external quick charger to charge the 9 volt battery.

Summary of Contents for TTS-1000

Page 1: ...1 TS 1000 TTS 1000 Torque Tester Operation Manual Rev 2 2008...

Page 2: ...h it from the competition For example there is a first peak mode that allows you to test and calibrate micrometer clicking type torque wrenches However just having this software mode is not enough you...

Page 3: ...nteror computer 10 To erasememory 10 To setfilters 10 To changethe tolerancevalue 11 To makehigh low limits thedefaulttolerance method 11 To changethedisplay clear reset method 12 Enteringthelimitsval...

Page 4: ...nsducer mode allows easy adaptation to third party transducers Software selectable filters Auto convert engineering units Super large 5 8 high digits Memory for up to 1350 torque data External power R...

Page 5: ...n other units Increases value of blinking digit when setting numbers Selects next digit when setting numbers Selects next function when in Menu mode Scrolls through data in memory when recalling memor...

Page 6: ...Belt mount Suggested mounting positions Loosen the 4 locking screws prior to adjusting Reverse bracket and hang on a thin shelf Typical bench mounting Vertical wall Under a shelf Over a ledge 6...

Page 7: ...icrometer torque wrench and disregard further input This mode is used to test and calibrate click type torque wrenches To change the units of measure 1 Press the units key until the arrow points to th...

Page 8: ...value 1 Press the recall key 2 Press the clear key when finished viewing and return to operation Note You can press the save key to save the recalled torque value before pressing the clear key This al...

Page 9: ...w memory values do the following 1 Press menu keys set up icon comes on 2 Press the next key once or until the recall mem icon is on if you miss keep pushing the next key until recall mem shows 3 Pres...

Page 10: ...ave key to select the erase memory function the display will blink giving you a second chance to decide if you really want to erase memory 4 Press the save key again to confirm and erase the memory or...

Page 11: ...rance vs High Low Go No Go Calculation To make high low limits the default tolerance mode 1 Press the menu keys 2 Press the next key 5 times or until tolerance shows 3 Press the save key to select the...

Page 12: ...you do not have to continually reach up and clear the display manually Entering the limits tolerance settings 1 From the operation mode press and hold the limits on off key If you have set the functio...

Page 13: ...time you will Zero the unit Make sure that there is no load on the transducer when pressing the zero keys The meter will not read torque until approximately 2 of the transducer range has been reached...

Page 14: ...s at least 25 greater in range than the expected torque it will apply This may help avoid accidental over torque The torque transducers that are supplied with the torque meter will accept up to 50 ove...

Page 15: ...h and will not tip wen applying torque Bolting the bench to the ground may be necessary on higher range transducers Make sure the cable is pointing down 4 O CLOCK POSITION when mounted on a bench This...

Page 16: ...nough to allow no more than 150 175 lb person to generate the force required to generate the needed torque Using the above arm lengths will be consistent with this philosophy The accuracy of the meter...

Page 17: ...G HANGERS WILL GIVE AN INCORRECT ZERO READING AND MAY THROW OFF ACCURACY 4 AFTER STEP 3 ABOVE PRESS THE ZERO BUTTONS EVEN IF THE DISPLAY SHOWS 000 0 DO NOT PRESS THEM AGAIN UNTIL YOU START A COMPLETE...

Page 18: ...you do not select the custom transducer number the meter will revert to the calibration data on the chip inside the transducer You can tell if the system is using the smart chip inside the transducer...

Page 19: ...l now show CCW FS which is prompting you to apply the Full Scale weights to the arm in the counterclockwise direction Apply the full scale weights in the counterclockwise direction stabilize the weigh...

Page 20: ...e smart data not the custom data when it is turned on Select the custom transducer in this case Do this by pressing the transducer keys and pressing the next key until the display shows the transducer...

Page 21: ...minutes without use This mode still uses battery power so best to turn the meter off if not used for any length of time Press the clear key to resume operation when the power down mode is active depic...

Page 22: ...8 ounces Stand Folding and adjustable bench wall or shelf stand supplied standard Memory Up to 1 350 torque data Includes data number torque value and units Communication Direct to serial computer or...

Page 23: ...eter beeps when pressing save button 1 There may be a load on the transducer when power was turned on Remove load and press Zero Tare or Remove load and turn meter off then on 1 Memory is full Clear M...

Page 24: ...3 Keypad 810043 2 PCB Assembly 810044 LCD 810023 Battery 9 Volt 45 0001 Stand Adjustable 810046 Cable Rs232 065150 Adapter Serial RJ6 Rs232 772084 Power Supply 9V 300mAh 97 0002 Cable Transducer up t...

Page 25: ...protective boot Dallas Semiconductor 2430 2 wire memory chip installed in each transducer programmed with the following data CW mv v at full scale and 10 of full scale CCW mv v at full scale and 10 of...

Page 26: ...rt Number BM 2000F 1 x 1 85 0117 BM 1000F 1 x 1 BM 600F 3 4 x 3 4 85 0103 BM 500F 3 4 x 3 4 BM 250F x 85 0098 BM 100F 3 8 x 3 8 85 0097 BM 50F 3 8 x 3 8 BM 250i 1 4 x 3 8 85 0120 BM 100i 1 4 x 1 4 85...

Page 27: ...275 6 1 4 1 4 x 1 4 BMI 250 2 75 2 6 2 175 275 6 3 8 3 8 x 3 8 BMF 50 2 75 2 6 2 175 275 1 0 3 8 3 8 x 3 8 BMF 100 4 0 3 6 3 0 44 2 7 1 2 x 1 2 BMF 250 4 0 3 6 3 0 44 2 8 1 2 x 1 2 BMF 500 4 0 3 6 3...

Page 28: ...re at a later date Do not use a transducer if it has been over torqued Never apply torque in a situation where tool breakage may result in a fall or slip resulting in personal injury Pulling on the wr...

Page 29: ......

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