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D) Fault Code Descriptions, Causes and Solutions

Failures in the steam generator are indicated by the “failure indicator” on the electrical control panel

.

Codes are represented by

numbers

.

Operator can come to see the error code of the device, check and eliminate the malfunction, then reset and
run the device again.

Failure Indicator Fault Codes

Fault Nb. 1

:

High Pressure

Fault Nb. 2

:

High Vapor Temperature

Fault Nb. 3

:

High Smokestack Temperature

Fault Nb. 5

:

Inverter Malfunction

Fault Nb. 6

:

Pressurization Pump Malfunction

Fault Nb. 7

:

Burner Malfunction

Fault Nb. 8

:

Flow Switch - No Water Malfunction

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Summary of Contents for SHS 1000

Page 1: ...SHS SERIES STEAM GENERATORS ISIEV Makina Sanayi ve Ticaret Limited irketi kitelli OSB Eskoop Sanayi Sitesi C7 4 Blok No 479 Ba ak ehir stanbul T RK YE Tel 90 212 595 16 56 Fax 90 212 595 42 39 www je...

Page 2: ...15 J Water Softening Device Connection Optional 16 USAGE AND MAINTENANCE INSTRUCTIONS 17 a Introduction 17 b Warnings 17 c Warranty and Service 18 d General Characteristics 18 e Operation Conditions...

Page 3: ...h Steam Production kg h Burner Type Fuel Operation Principle Control Panel ISIEV Project Number Power Needed V Hz kW Thermostat Thermocouple Feed Pump Type Drive Motor d d kW Pressure Switches Safety...

Page 4: ...ine e pressure hull burner electric control panel feed water pump separator condensate tank and smokestack sections As seen in the picture the coil serpentine consists of two intertwined spirals The i...

Page 5: ...ondensate installation water installation electricity installation blowdown installation and smokestack connection to our company 5 The steam generator must be located in a well ventilated frost free...

Page 6: ...nk Use a heater on the preheating tank Use valve and filter on the fuel feed installation The fuel tank must be located at a level which is proper to the burner Place the fuel tank at least 5 meters a...

Page 7: ...burner on the gas inflow line of the burner In the gas installation a valve should be used near the burner Gas installation and connections should be checked and the gas should be opened by the gas di...

Page 8: ...generator smokestack outlet to the smokestack the connection from the generator to the smokestack must be provided with a 10 slope which will facilitate the discharge of the exhaust gas RNEK BACA BAGL...

Page 9: ...0 80 100 100 125 Vapor Connection Measurements According to Capacities In cases where more than one point of steam should be taken from steam generator steam distribution collector should be made Coll...

Page 10: ...Steam Distribution Connection Diagram 10 Buhar Da l m Kollekt r...

Page 11: ...sary installation slopes Use suitable types and diameters of steam traps on your machine s condensate outlets Condensate return diameters should be one diameter less than the diameter of gas installat...

Page 12: ...Condensate Return Connection Diagram 12...

Page 13: ...he electrical control panel Electrical control panel and external grounding of the device are made by our factory All the user has to do is enter the external grounding at the specified point on the e...

Page 14: ...he vent installation will be made should not be smaller than the connection port diameter left on the condensate tank and must be the same diameter or above Vent connection should be made in such a wa...

Page 15: ...15 Vent Connection and Blowdown Connection Diagram...

Page 16: ...ty valve should be installed without making any links to another installation connections If the present location is favorable safety valve installation should be made with a slope towards outside wit...

Page 17: ...vices require water and water pressure for regeneration Inlet water pressure must be min 3 and max 6 bars If the mains water is not at the desired pressure a storage tank and a booster must be positio...

Page 18: ...rding to EN 676 Gas Fired according to the Gas Burners Directive should be used Feed water characteristics to be used in steam generators must meet the specified criteria The use of soft clean and non...

Page 19: ...6 Annex 2 Article 2 11 there is no harm in placing it in the building without a separate boiler room It has a highly advanced security equipment The body of the steam generator is insulated by coverin...

Page 20: ...fuel options in gas fuels Do not under any circumstances change the settings of the fuel units of your device other than these types of fuel g Commissioning Controls to be done before commissioning Pe...

Page 21: ...0 1 P ALKALI ppm 1300 pH 10 5 12 CONDUCTIVITY Us cm 1000 CHLORIDE ppm 500 A PHOSPHONATE 10 15 CF 6 12 h Feed Water Characteristics Considering a lime furring of 1 mm thickness causes a 7 fuel loss fo...

Page 22: ...le giving the condensate return to the external environment for a period of half to one hour will ensure that these steam drained wastes are discharged If the condensate return cannot be given out it...

Page 23: ...above the set value of the operating switch Stops burner when activated Safety Valve The safety valve is set at 1 bar above the working pressure of the safety switch This process is carried out during...

Page 24: ...return of the goods price reduction in defect rate or replacement of the goods If the product fails within the warranty period the period spent in repair is added to the warranty period The fault is...

Page 25: ...e water must be performed and 00 F should be seen The higher the quality of the water you use the longer the service life of your steam generator will be When performing hardness analysis Fill the sam...

Page 26: ...ng to the burner is connected For gas fired appliances check the gas pressure at the inlet of the burner Figure 4 3 Check the condensate tank for water Check that the tank is full from the condensate...

Page 27: ...should be opened It should be checked whether the valve on the line supplying the feed water pumps from the condensate tank is open In addition valves outside the steam generator in the boiler room mu...

Page 28: ...oil is checked from the Speck pump dipstick The pump oil level is normal at the points between the top and bottom paddles of the dipstick If there is a decrease in the oil level or if water has been...

Page 29: ...fers to the field of application must be use as pump oil Remove the yellow blind plugs shown in Figure 8 and drain the oil in the pump After the oil is completely filtered the blind plugs are closed a...

Page 30: ...Close the main steam valve 30 2 Open the steam trap by pass valve lk al t rma Vanas by pass A k Pozisyon 3 Switch on the main switch and supply electricity to the system 4 Turn on the burner switch o...

Page 31: ...operation of the pump The pump will start to fill the coil Continue this process until the first start up valve By Pass receives water Note The first start valve is kept open to check that the coil is...

Page 32: ...steam generator capacity If higher pressures are encountered this is a precursor to the formation of blockage in the coil Gliserinli Pompa Manometresi 7 You should see water coming from the outlet of...

Page 33: ...he burner will start operating Check the burner flame through the sight glass Br l r G zetleme Cam 10 Wait until the steam temperature reaches 105 C and the water from the bypass valve outlet runs out...

Page 34: ...cted that the sound will decrease when the passage sound of the steam is heard by opening the valve slightly When the volume decreases the valve opens a quarter turn and the volume is expected to decr...

Page 35: ...p switch on the electrical control panel to Manual Manuel 2 After the pressure value on the steam manometer is 0 Close the main steam valve Open the steam trap by pass valve Let the pump run until wat...

Page 36: ...outlet turn the pump control switch off via the electric control panel 4 Turn the burner control switch on the electric control panel to the off position 5 Cut the power by turning off the main switch...

Page 37: ...n come to see the error code of the device check and eliminate the malfunction then reset and run the device again Failure Indicator Fault Codes Fault Nb 1 High Pressure Fault Nb 2 High Vapor Temperat...

Page 38: ...operating pressure The operating pressure switch may fail and the device may rise above the set pressure reaching the value of the safety pressure switch Defective pressure switch must be replaced Th...

Page 39: ...am Generally it is caused by not feeding the required amount of water into the device z m The setpoint of the steam temperature thermostat must be checked The setpoint of 190 0C might have been decrea...

Page 40: ...ply system is clean Check that the pressurization pump in front of the device feed water pump Speck pump is operating The hydrometer at the pump outlet will help you understand whether the pump is wor...

Page 41: ...emoving the blind plugs on the horizontal we remove the check valve groups inside the opened section by pulling them outwards 3 We also remove the springs on the back of each of the check valve groups...

Page 42: ...smokestack temperature In general this fault is caused by the burner combustion settings being distorted or set to high capacities Solution The setpoint of the smokestack temperature thermostat must...

Page 43: ...layed refer to the inverter s main display The fault code printed on the inverter main screen must be checked in the inverter fault codes manual in the device operating instructions folder Solution So...

Page 44: ...ompa Termi i Fault Code Indicator Solution Install the pressurization pump thermal inside the electrical control panel The thermal is installed by pressing the blue button as shown in the picture Make...

Page 45: ...et the burner must be re engaged and illuminated after a series of checks When it fails again the same process is repeated several more times and the burner is restarted The burner must be checked if...

Page 46: ...the strainer on the pump suction line may be clogged it must be cleaned Make sure that the pressurization pump supplies water The feed pump may not supply water Speck pump check valves can be contamin...

Page 47: ...eration valve Fault Nb 5 Inverter Malfunction Indicates the inverter is signaling an error and no power to the pump See the inverter error codes in the operating instructions folder Fault Nb 6 Pressur...

Page 48: ...d be between 1 3 bars depending on the steam generator capacity If higher pressures are encountered this is an indication that the coil serpentine has started to block 7 You should see water coming fr...

Page 49: ...ing device salt tank STEAM GENERATOR DAILY WEEKLY AND MONTHLY MAINTENANCE JENESIS SHS SERIES STEAM GENERATOR DAILY CONTROL AND MAINTENANCE Water Softening Device Salt Tank 2 Check that water is coming...

Page 50: ...at the desired hardness After manual washing of the water softener fill the condensate tank when the hardness value is reached Water Softening Device Manual Regeneration Button ATTENTION During the da...

Page 51: ...ATOR WEEKLY CONTROL AND MAINTENANCE 1 Check the salt level by opening the lid of the water softener salt tank and add salt if necessary Water Softening Device Salt Tank 2 Open and clean the filter at...

Page 52: ...he condensate tank cap cuts off the mains water after the level is reached 4 Clean the dirt trap on the fuel line Gas Filter Liquid Fuel Filter 5 Remove and clean the sight glass The front nut of the...

Page 53: ...ter in the direction of the screw discard the filter inside and insert a new one and tighten the body nut Open the inlet valve again Inlet Valve Bleeder Screw Purger Body Nut 7 Clean the trap group di...

Page 54: ...the salt tank of the water softener The salt dissolved in the salt tank causes contamination on the surface of the tank over time Empty the salt tank before cleaning the tank To disconnect the salt ta...

Page 55: ...55...

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