(22) Remove cluster gear bearing snap-ring (Fig.
33).
(23) Separate intermediate plate and transfer case
by tapping them loose with plastic mallet (Fig. 34).
(24) Separate the intermediate plate from the
transmission case (Fig. 35).
ASSEMBLY
(1) Remove any residual sealer from transmission
case, intermediate plate, adapter/extension housing,
and front bearing retainer.
(2) Apply a 1/8 to 3/16 inch wide bead of Threeb-
ond
t
Liquid Gasket TB1281, P/N 83504038, as
shown, making sure to keep sealer bead to inside of
bolt holes (Fig. 36).
(3) Align geartrain and shift rails with mating
holes in transmission case and install transmission
case to the intermediate plate (Fig. 37). Verify that
the transmission case is seated on the intermediate
plate.
(4) Install new front bearing snap rings (Fig. 38).
Fig. 37 Install Transmission Gear Case to the
Intermediate Plate
Fig. 33 Remove Cluster Gear Snap-ring
Fig. 34 Separate Intermediate Plate and
Transmission Case
Fig. 35 Remove Intermediate Plate from
Transmission Case
Fig. 36 Apply Sealer to Transmission Gear Case
TJ
TRANSMISSION AND TRANSFER CASE
21 - 49
DISASSEMBLY AND ASSEMBLY (Continued)
Summary of Contents for Wrangler 1997
Page 1: ...GROUP TAB LOCATOR Service Manual Comment Forms Rear of Manual...
Page 2: ......
Page 12: ......
Page 24: ......
Page 40: ......
Page 78: ......
Page 256: ......
Page 298: ......
Page 334: ......
Page 344: ......
Page 372: ......
Page 394: ......
Page 406: ......
Page 418: ......
Page 434: ......
Page 442: ......
Page 446: ......
Page 470: ......
Page 474: ......
Page 494: ......
Page 498: ......
Page 520: ......
Page 524: ......
Page 538: ......
Page 552: ......
Page 618: ......
Page 645: ...S305 Fig 5 Cowl Panel Wiring Splices 8Oa3bb74 a z v v 3 r c a r CD CI 3 114 O z N...
Page 648: ......
Page 680: ...9 18 2 51 ENGINE TJ DESCRIPTION AND OPERATION Continued Oil Lubrication System J9509 60...
Page 717: ...TJ 4 01 ENGINE 9 55 SERVICE PROCEDURES Continued Oil Lubrication System J9509 60...
Page 767: ...TJ FRAME AND BUMPERS 13 9 SPECIFICATIONS Continued QUARTER WINDOW OPENING 80al386d...
Page 768: ...13 10 FRAME AND BUMPERS SPECIFICATIONS Continued ENGINE COMPARTMENT FWD...
Page 771: ...805fe563 a 0 4 Mo C z N n O 3 3 C O a T a 3 rn a z v 00 c 3 v rn y...
Page 840: ...19 28 STEERING TJ SPECIAL TOOLS MANUAL STEERING GEAR Remover C 41509A Puller 7794 A...
Page 846: ......
Page 896: ...SPECIAL TOOLS BODY Remover Moldings C 4829 Trim Stick C 4755 23 50 BODY TJ...
Page 1075: ...DIAGNOSIS AND TESTING NV231 DIAGNOSIS TJ TRANSMISSION AND TRANSFER CASE 21 169...
Page 1150: ......