(4) Remove skid plate, if equipped.
(5) Remove slave cylinder from clutch housing.
(6) Mark rear propeller shaft and rear axle yokes
for installation alignment (Fig. 6).
(7) Mark front propeller shaft, axle, and transfer
case yokes for installation alignment, if equipped.
(8) Remove propeller shaft(s).
(9) Unclip wire harnesses from transmission and
transfer case, if equipped.
(10) Disconnect
transfer
case
vent
hose,
if
equipped.
(11) Disengage any wire connectors attached to
transmission or transfer case, if equipped, compo-
nents.
(12) Support transfer case, if equipped, with trans-
mission jack.
(13) Secure transfer case, if equipped, to jack with
safety chains.
(14) Disconnect transfer case shift linkage at
transfer case, if equipped.
(15) Remove nuts attaching transfer case to trans-
mission, if equipped.
(16) Remove transfer case, if equipped.
(17) Remove crankshaft position sensor (Fig. 7),
(Fig. 8).
CAUTION: It is important that the crankshaft posi-
tion sensor be removed prior to transmission
removal. The sensor can easily be damaged if left
in place during removal operations.
(18) Support engine with adjustable jack stand.
Position wood block between jack and oil pan to
avoid damaging pan.
(19) Support transmission with transmission jack.
(20) Secure
transmission
to
jack
with
safety
chains.
(21) Disconnect rear cushion and bracket from
transmission.
(22) Remove rear crossmember.
(23) Disconnect transmission shift lever as follows:
(a) Lower transmission–transfer case assembly
approximately 7–8 cm (3 in.) for access to shift
lever.
Fig. 6 Marking Propeller Shaft And Axle Yokes
Fig. 7 Crankshaft Position Sensor—2.5L Engine
Fig. 8 Crankshaft Position Sensor —4.0L Engine
TJ
TRANSMISSION AND TRANSFER CASE
21 - 41
REMOVAL AND INSTALLATION (Continued)
Summary of Contents for Wrangler 1997
Page 1: ...GROUP TAB LOCATOR Service Manual Comment Forms Rear of Manual...
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Page 645: ...S305 Fig 5 Cowl Panel Wiring Splices 8Oa3bb74 a z v v 3 r c a r CD CI 3 114 O z N...
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Page 680: ...9 18 2 51 ENGINE TJ DESCRIPTION AND OPERATION Continued Oil Lubrication System J9509 60...
Page 717: ...TJ 4 01 ENGINE 9 55 SERVICE PROCEDURES Continued Oil Lubrication System J9509 60...
Page 767: ...TJ FRAME AND BUMPERS 13 9 SPECIFICATIONS Continued QUARTER WINDOW OPENING 80al386d...
Page 768: ...13 10 FRAME AND BUMPERS SPECIFICATIONS Continued ENGINE COMPARTMENT FWD...
Page 771: ...805fe563 a 0 4 Mo C z N n O 3 3 C O a T a 3 rn a z v 00 c 3 v rn y...
Page 840: ...19 28 STEERING TJ SPECIAL TOOLS MANUAL STEERING GEAR Remover C 41509A Puller 7794 A...
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Page 896: ...SPECIAL TOOLS BODY Remover Moldings C 4829 Trim Stick C 4755 23 50 BODY TJ...
Page 1075: ...DIAGNOSIS AND TESTING NV231 DIAGNOSIS TJ TRANSMISSION AND TRANSFER CASE 21 169...
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