JCM EBA-30 Service Manual Download

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CHAPTER 1

Product Name & Specifications

4. Component Names

I/F Connector

External
Display Connector

Summary of Contents for EBA-30

Page 1: ...ons 3 Features 4 ComponentNames 5 GeneralSpecifications 6 RetrievingBills 7 Cabling 8 OutsideDimensions 9 Country Codes Bill Acceptor EBA 30 31 SD3 EBA 30 31 EBA 32 33 SD3 EBA 32 33 EBA 34 35 SD3 EBA...

Page 2: ...166 shall be used Refer to the country codes on page 1 11 3 Cash Box type 0 Without box stackerless model 4 400 note capacity Standard 6 600 note capacity To be developed 4 Faceplate 0 Without facepla...

Page 3: ...s this may cause bill jam inside the unit 2 Do not expose the unit to water The unit contains several precision electronic devices which can be damaged if water or any liquid is sprayed or spilled int...

Page 4: ...3 2 Automatic Re validation The EBA 3x series features automatic re validation The unit attempts to accept bill three times in total if the bill is rejected in the first insertion 3 3 Dip switch sett...

Page 5: ...1 5 CHAPTER 1 Product Name Specifications 4 Component Names I F Connector External Display Connector...

Page 6: ...s from acceptance to ejection 5 6 Interface 1 TTL serial interface 2 MDB interface 3 ccTalk HII interface 4 Parallel interface Should be connected to an optional I F conversion board 5 7 Stacker Box 1...

Page 7: ...no condensation 4 Installation Install the unit indoors where it is not exposed to direct sunlight 5 13 Outer Dimensions Refer to the outline drawings for the configuration with SD3 stacker and witho...

Page 8: ...1 8 CHAPTER 1 Product Name Product Specifications 6 Retrieving Bills 1 Unlock the stacker box and pull it out from the stacker unit 2 Retrieve the bills...

Page 9: ...P0 5 Recommended wire AWG26 28 UL1061 Acceptor s connector Box type plug XG4C 1634 OMRON Mating connector Contact MIL type socket XG4M 1630 T OMRON Recommended wire 27mm pitch flat cable AWG28 UL2651...

Page 10: ...1 10 CHAPTER 1 Product Name Product Specifications 8 Outside Dimensions 8 1 EBA 3x SD3 without faceplate...

Page 11: ...1 OPEN CENTERING GUIDE OPEN CLOSE VIEW A 150 185 84 233 317 10 6 227 38 9 152 6 35 5 72 50 60 4 9 5 196 111 8 74 145 1 4 R 3 4 R 5 4 M 3 2 7 7 4 96 91 42 5 17 5 14 8 39 8 23 5 41 5 53 7 2 6 Bill entr...

Page 12: ...1 12 CHAPTER 1 Product Name Product Specifications 8 2 EBA 3x without faceplate...

Page 13: ...1 13 CHAPTER 1 Product Name Specifications 8 2 EBA 3x with faceplate...

Page 14: ...Latvia LVA Lithuania LTU Malaysia MYS Malaysia MYS1 Malta MLT Mauritius MUS Country Country Code Mexico MEX Moldova MDA Morocco MAR Namibia NAM Netherlands NLD Netherlands NLD B New Zealand NZL New Ze...

Page 15: ...ionCircuit 4 PinAssignment 5 Connector 6 DescriptionofDIPswitches 7 Operational Flow 8 ClearingBillJam 9 Clearing PreventiveMaintenance Bill Acceptor EBA 30 31 SD3 EBA 30 31 EBA 32 33 SD3 EBA 32 33 EB...

Page 16: ...2 2 CHAPTER 2 Operations and Maintenance There are 8 installation holes in total on the rear and the bottom of the unit 1 Installation...

Page 17: ...MAND and SETTING COMMAND from the controller For communication specifications refer to Chapter 3 ID 003 Communication Specifications For denomination and vend code settings refer to ID 003 Data Settin...

Page 18: ...4VHC14 BLM18AG471SN1D F29 F31 Z50 D5V IC35A IC2D IC2E R126 R125 R124 4 7K C78 100pF 100 68 2 1 9 8 11 10 F30 Z1 TxD0 RxD0 F34 9 10 CN2 MTXD MRXD D5V MCOM XG4C 1634 BLM18AG471SN1D BLM18AG471SN1D BLM18A...

Page 19: ...N1D 74LS07DBR 74VHC14 74VHC14 BLM18AG471SN1D F F F Z D5V IC C IC D IC IC E R R R R 4 7K 10K C 100pF 100 68 6 5 9 8 11 10 X0 12 13 3 10 9 1 X Y Y0 A B Z D5V TxD0 1FSELA 1FSELB RxD0 74HC4052M CN2 CCTXD...

Page 20: ...Y 2SC2712Y 1SS226 15 F F IC R R TR TR20 10K R 10K C D 1SS352 74VHC04 1SS357 D D 1SS226 D R 100pF 3 3K 68 13 3 10 15 9 2 X2 X Y Y2 A B 16 1 3 2 13 14 Z F Z 12 R 3 3K D5V D5V D5V D5V R 22K R 22K R R R 1...

Page 21: ...QF QG QH QH 15 1 1 12V GND EXDSP1 EXDSP2 EXDSP3 EXDSP4 EXDSP5 2 3 4 5 6 7 1 2 3 4 5 6 7 2 3 4 5 6 1 2 F4 1C7A 74LS07DBR BLM18AG471SN1D F3 F6 F5 1C7B 74LS07DBR BLM18AG471SN1D F2 1C7C 74LS07DBR BLM18AG...

Page 22: ...In Out In Out In Out Out Out Description of signal Power supply input 12V GND Power supply input 12V GND Output signal line from acceptor to controller Signal ground Input signal line from controller...

Page 23: ...l line option Pin No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Signal name 12V GND 12V GND TXD SG RXD SG 5V GND ccTalk TXD RXD SG HII DATA SG HII BUSY Reset I O In In Out In Out In Out In Out In Out In D...

Page 24: ...HII BUSY Reset I O In In Out In Out In Out In Out In Out In 16 2 15 1 CN2 4 3 Interface connector CN2 on the EBA 34 35 CPU board 4 3 1 The pin assignment of ID 003 JCM bidirectional serial interface D...

Page 25: ...r ID 0D3 NC Do not use this pin for ID 0D3 NC Do not use this pin for ID 0D3 NC Do not use this pin for ID 0D3 NC Do not use this pin for ID 0D3 Pin No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Signal na...

Page 26: ...XDSP3 EXDSP4 EXDSP5 1 CN2 7 4 4 External display connector on the sensor board J3 J2 J3 J2 to use Flash memory please set to use Eprom memory please set the switches J3 and J2 in position the switches...

Page 27: ...n the housing Recommended wire Non bundled AWG26 to 28 UL1007 Mating connector 2 MIL type socket XG4M 1630 T OMRON Recommended wire 27 mm pitch twisted flat cable AWG28 UL2651 5 2 The external display...

Page 28: ...andEBA 30 31 34 35 EUR5 Example2 EBA 32 33 SD3 GBR andEBA 32 33 GBR Remarks In both examples Switch 1 of the DIP Switch 1 is the selector of normal operation and test mode For normal operation make su...

Page 29: ...ttings after power up is invalid 2 For operation without stacker set Switch 1 OFF The unit does not operate properly in inappropriate settings 3 Key switch is the optional part to be installed on SD3...

Page 30: ...t key switch set Switch 2 OFF The unit does not operate properly in inappropriate settings 4 Switch 3 is the selector of ID 0E3 Encryption Non encryption mode For communication in non encryption mode...

Page 31: ...er External indicator OFF Power ON Initialization Standby Bill centering Bill transport Bill data collection Transport stop A B Yes Bill acceptance disabled External indicator LED ON Bill insertion Bi...

Page 32: ...n OK Ejection retried ten times Operation stop Abnormal signal output Error detected for PB unit operation Vend signal output PB unit rotation B Error detected for PB unit operation Vend signal output...

Page 33: ...the bill validation result is NG the unit rejects the bill and accept it again to try the second validation 2 If the abnormal signal is output remove the cause of error and then turn on the power aga...

Page 34: ...eration with SD3 stacker External indicator OFF Power ON Initialization Standby Bill centering Bill transport Bill data collection Transport stop A C Yes Bill acceptance disabled External indicator LE...

Page 35: ...utput Bill stacked Bill transport Transport to the stacker box OK Ejection retried three times Operation stop Abnormal signal output Error detected for PB unit operation PB unit rotation B E Validatio...

Page 36: ...turn on the power again or send a reset command from host controller 3 If the stacker full signal is output remove bills from the stacker box and reposition the box The machine automatically starts in...

Page 37: ...ock the box and pull it out to remove the jammed bill 8 2 When a bill is jammed near the acceptor s entrance pull the tabs on both sides of the acceptor forward to open the acceptor s head Remove the...

Page 38: ...2 24 CHAPTER 2 Operations and Maintenance 8 3 When a bill is jammed in the rear part of the acceptor s head unit open the acceptor s rear cover to remove the jammed bill...

Page 39: ...cceptor s head 2 Open the acceptor head front and rear covers to clean bill path rollers and belts Note JCM does not recommend cleaning cards cleaning pads or cleaning solutions of any kind Preventive...

Page 40: ...lingStackerUnit 3 DisassemblingAcceptorHeadUnit 4 DisassemblingF GuideUnit 5 DisassemblingU GuideUnit 6 DisassemblingD GuideUnit Bill Acceptor EBA 30 31 SD3 EBA 30 31 EBA 32 33 SD3 EBA 32 33 EBA 34 35...

Page 41: ...4 2 CHAPTER 4 Disassembly Instruction 1 Disassembling Complete Unit 1 1 Unlock stacker box and pull it out from stacker unit 1 2 Remove acceptor head unit from the stacker unit...

Page 42: ...the rear cover from the stacker unit This side first 1 4 Remove stacker board at the left side of stacker unit 1 5 Remove gears from the stacker unit 1 6 Remove screws of the right side from the stac...

Page 43: ...4 4 CHAPTER 4 Disassembly Instruction 2 Disassembling Stacker Unit 2 1 Separate the stacker unit into 5 parts 2 2 Disassemble pusher mechanism unit...

Page 44: ...tom 3 1 Remove the left side cover from the acceptor head unit and then remove the right side cover 3 2 Remove the connector under the acceptor head unit 3 5 Remove fixing screws from CPU board of Acc...

Page 45: ...4 Disassembly Instruction 3 6 Remove screws of L guide unit 3 7 Remove gears at right side of acceptor head unit 3 8 Remove screws of R guide unit 3 9 Remove L guide unit and R guide unit from accepto...

Page 46: ...7 CHAPTER 4 Disassembly Instruction 4 Disassembling F Guide Unit 4 1 Remove the cover from F guide unit 4 2 Remove the solenoid from F guide unit 4 3 Remove the board and the pulley from F guide unit...

Page 47: ...4 8 CHAPTER 4 Disassembly Instruction 5 Disassembling U Guide Unit 5 1 Remove the cover from U guide unit 5 2 Remove the shaft from U guide unit 5 3 Remove CPU board from U guide unit...

Page 48: ...R 4 Disassembly Instruction 5 4 Remove the gear box from U guide unit 5 5 Remove the motor and the roller from the gear box 5 6 Remove the bracket from U guide unit 5 7 Remove the prism guide from U g...

Page 49: ...10 CHAPTER 4 Disassembly Instruction 6 Disassembling D Guide Unit 6 1 Remove the ratchet from D guide unit 6 2 Remove the centering guides from D guide unit 6 3 Remove screws and gears from D guide un...

Page 50: ...s 1 EBA 30 31Wiring Diagram 2 EBA 32 33Wiring Diagram 3 EBA 34 35Wiring Diagram Bill Acceptor EBA 30 31 SD3 EBA 30 31 EBA 32 33 SD3 EBA 32 33 EBA 34 35 SD3 EBA 34 35 CHAPTER 5 Copyright 1998 Japan Cas...

Page 51: ...3 AWG28 UL3443 AWG28 UL3443 AWG28 UL3443 AWG28 UL3443 AWG28 UL3443 AWG28 UL3443 AWG28 UL3443 AWG28 UL3443 AWG28 UL3443 AWG28 UL3443 AWG28 UL3443 AWG28 UL3443 AWG28 UL3443 AWG28 UL3443 AWG28 UL3443 AWG...

Page 52: ...G28 145mm Feed Motor Encoder Sensor Harness ZHR 3 UL1061 AWG28 130mm UL1061 AWG28 130mm UL1061 AWG28 130mm AWG28 AWG28 AWG28 AWG28 AWG28 AWG28 UL3443 AWG28 LY10 DC14 LY10 DC14 DRA 26SC JC DRA 26PC JC...

Page 53: ...1 A 2 B 2 A 3 B 3 A 4 B 4 A 5 B 5 A 6 B 6 A 7 B 7 A 8 B 8 A 9 B 9 A 0 1 B 0 1 A 1 1 B 1 1 A 2 1 B 2 1 A 3 1 B 3 1 A 4 1 B 4 1 A 5 1 B 5 1 A 6 1 B 6 1 A 7 1 B 7 1 A 8 1 B 8 1 A 1 B 1 A 2 B 2 A 3 B 3 A...

Page 54: ...eptanceTest 3 ErrorClassification MulfunctionorRejection 4 TroubleShooting Bill Acceptor EBA 30 31 SD3 EBA 30 31 EBA 32 33 SD3 EBA 32 33 EBA 34 35 SD3 EBA 34 35 CHAPTER 6 Copyright 1998 Japan Cash Mac...

Page 55: ...on the magnetic sensor or blow out paper fibers and other debris on the sensor lenses 1 2 Detecting errors in test mode The cause of troubles can be detected by performing bill acceptance test conduc...

Page 56: ...th wrong cutting dimensions and printing displacement d Bills with oil spots or iron particles 2 2 DIP switch setting of bill acceptance test 1 Be sure the power of VM 30 is off Set DIP switches of VM...

Page 57: ...t is able to accept bills after initialization Check the acceptance rate The denominations of bill accepted by EBA is shown by the combinations of VM 30 mode display LEDs DENOMI 1 DENOMI 2 DENOMI 3 DE...

Page 58: ...Check the number of green LED blinks and see Error Code List Rejection on page 6 12 3 Error Classification Malfunction or Rejection 4 Trouble Shooting The troubles are mainly categorized into the foll...

Page 59: ...TER 7 3 2 Refer CHAPTER 7 2 for Calibration procedure N Y Check EPROM by using ROM writer whether the software is correct Replace EPROM Replace CPU board Calibration 2 N Y b EBA 31 33 EPROM Check the...

Page 60: ...CPU board Calibration 2 Y 2 Refer to CHAPTER 7 2 for Calibration procedure 4 5 Bill is rejected or the bill acceptance rate is low Green LED blinks Check whether ROM is complied with the currency of t...

Page 61: ...and stacker unit Check by Performance Test 7 5 2 Transport motor speed check Y Clean each part repair or replace the defective parts 4 7 Bill is not accepted a Green LED lights and Red LED blinks Rep...

Page 62: ...st and or 7 5 12 Acceptor only or Acceptor Stacker Aging Test LD2 Red LED blinks 3 times Failure of stacker s transport route Check by the Performance Tests 7 5 3 Acceptor bill detection sensor ON OFF...

Page 63: ...Sensor Test Check whether the box key is locked LD2 red LED blinks 15 times The key of stacker unit is unlocked on the failure of stacker box key switch LD2 Red LED blinks 13 times Centering mechanis...

Page 64: ...Entrance Sensor Centering Timing Sensor Back Sensor Exit Sensor Exit Sensor Stacker In Sensor Stacker Box Detection Sensor Stacker Home Position Sensor Push Plate Bill PB Motor Stacker Motor Centering...

Page 65: ...motor Acceptor head unit section is jammed 2 Does not rotated motor 3 Does not stop motor 4 Encoder signal from feed motor is jammed 1 PB unit error 2 Does not rotated motor 3 Does not stop motor 4 E...

Page 66: ...ensor error 1 Bill feed error Bill judgement error Optical sensor error 2 Optical sensor error 3 Reject Inhibited bill error Reject bill by rejection command Bill length error Optical sensor error 4 O...

Page 67: ...stics 1 VM 30 Descriptions 2 Calibration 3 DownloadingsoftwaretoFlashMemory 4 WritingSerialNumber 5 Diagnostics Bill Acceptor EBA 30 31 SD3 EBA 30 31 EBA 32 33 SD3 EBA 32 33 EBA 34 35 SD3 EBA 34 35 CH...

Page 68: ...F simulators for PC 2 DC12V IN For connection with AC adapter 3 MODE SIG IN For connection with the external display connector on the side of EBA 30 unit see Chapter 1 page 1 4 Use this connector for...

Page 69: ...external display ex Faceplate These LEDs are enabled by connecting the unit to the MODE SIG IN connector 6 MDB TXD Indicator of the transmission status of acceptor s ID 0D3 MDB I F It lights flashes...

Page 70: ...3895 Calibration Program E30A xxx exe MS DOS Windows98 2000 ME XP AdjMenu exe Windows98 2000 XP White Reference Paper KS 056 Part 092110 Black Reference Paper KS 057 Part 092123 Mag Tool Part 059318 2...

Page 71: ...he switch 1 of DIP Switch 1 of EBA ON 6 Turn on the power of VM 30 Power indication LED of VM 30 turns on 7 Press Enter The following screen appears Fig 3 To start calibration press Enter To exit the...

Page 72: ...librating Optical Sensors Fig 6 Setting reference paper 1 Insert Black Reference Paper KS 057 Press Enter Fig 7 Fig 8 2 Remove Black Reference Paper KS 057 and insert White Reference Paper KS 056 Pres...

Page 73: ...13 appears remove White Reference Paper KS 056 Insert Black Reference Paper KS 057 again and press Enter Fig 13 Fig 14 Calibrating UV calibration start Press ENTER UV sensor calibration Remove the whi...

Page 74: ...brating Magnetic Sensor When the calibration of optical sensors is complete the Fig 17 appears Continue with the calibration of magnetic sensor 1 Prepare Mag Tool MG 03 2 Turn the power of MG 03 ON Fi...

Page 75: ...and forth several millimeters to find the position where the Cot mg value enters the range within 5P in relation to the peak value the Cot mg value should be more than 30P Press ENTER to continue CHA...

Page 76: ...ation is complete remove the mag head test board Press Enter Fig 22 2 4 Checking the motor speed this process is automatically started Fig 23 Fig 24 Calibrating the mag sensor Remove the mag board Pre...

Page 77: ...continue to calibrate the other unit press Enter and connect the cable with the other unit To end calibration press Esc to exit the program Fig 25 C When usingAdjMenu exe on Window98 2000 XP 1 Start W...

Page 78: ...3 Then the following window will appear See Fig 27 Click the Start button to start adjustment Fig 27 4 After completed Eeprom Erasing The following message will appear in the status box See Fig 28 Cl...

Page 79: ...e black reference paper to EBA 3X unit and press Next button to start the Black paper adjustment Fig 29 6 When completed the black papaer adjustment the following message will appear See Fig 30 Remove...

Page 80: ...reference paper to the EBA 30 32 34 unit and then press the Next button to start the White paper adjustment Fig 31 8 When completed the White paper adjustment the following window will appear See Fig...

Page 81: ...34 unit and then press the Next button to start the Black level check Fig 33 10 When complete the Black level check the following message will appear See Fig 34 Remove the black reference paper from...

Page 82: ...e mag tool and insert the mag board to the EBA 30 32 34 unit See Fig 36 Then press Next button to start the Mag adjustment Fig 35 Align the marked area of mag head test board just above the roller of...

Page 83: ...here the A D valu enters the rage within 5P in relation to the Peak Value Then press the Next button to start the Mag adjustment Fig 37 13 When completed the Mag adjustment the following message will...

Page 84: ...will start 15 When completed the Motor speed check the following message will appear See Fig 39 If you want to Then press adjust another EBA 30 32 34 unit Press Next button If you want to finish the...

Page 85: ...k HII socket 3 2 Setting EBA to download mode 1 Confirm the power of VM 30 and or host machine is OFF when connecting the cable to EBA Failure to do so may cause electric shock and or permanent damage...

Page 86: ...isk drive 3 Start MS DOS prompt or Command prompt from START menu of Windows 4 When MS DOS Command prompt menu appears input A when your FD is in A drive and press Enter 5 Input DIR and press Enter Th...

Page 87: ...rogram Check Verify Check CRC by EBAitself Ctrl f File Download Selection DO NOT USE THIS COMMAND S Set Start Addr Seed Val Set the start address and initial value of CRC when checking CRC CHAPTER 7 D...

Page 88: ...y S Set Start Addr Seed Val Ctrl f File Download Section Start Addr 000000 Seed Val 0000 Device Ver Validator Status 3 Downloading 1 Press Shift F capital letter to start downloading the program 2 Dow...

Page 89: ...e DOWNLOAD V exe and then following the screen will appear See Fig 45 Fig 45 2 Press the BROUSE button and then the Open File Window will appear See Fig 46 Select the software you want to download Fig...

Page 90: ...Flash Memory A 3 Select your PC s COM Port No from A and then Press the Start Download button See Fig 47 Fig 47 4 When the downloading is completed the following message will appear 5 Press OK button...

Page 91: ...umber to EEPROM before downloading installing software otherwise communication with host machine cannot be established In case of exchanging the lower sensor board you do not need to write Serial Numb...

Page 92: ...0S 100 exe on Windows98 2000 ME XP 1 Copy the E10S 100 exe and Dosvga bgi to your PC 2 Start the program E10S 100 exe by double clicking the file Start writing the serial number 1 Input 1 and press En...

Page 93: ...on the label of acceptor s head unit and press Enter Fig 51 CHAPTER 7 Writing Serial Number Function 1 Write serial number 2 Read serial number 3 Exit Enter the funcion number and the Enter key 1 War...

Page 94: ...6 Writing result 123456 Writing OK CHAPTER 7 Writing Serial Number 8 Confirm the high speed blinks on the LEDs of CPU board The serial number writing is complete Turn off the power of VM 30 To write s...

Page 95: ...enu exe to start the calibration program Then the following window Fig 54 will appear Click the Serial Number Writer button Fig 54 3 Then the following window Fig 55 will appear Enter the your EBA 32...

Page 96: ...test Centering mechanism test Centering mechanism and the home position sensor test Solenoid test Solenoid lever ON OFF test Stacker sensor test Stacker sensor test Stacker stacking test Stacker push...

Page 97: ...load slave mode 38400bps DIP switch test 1 Dip Switch 1 switches 2 4 ON OFF check DIP switch test 2 Dip Switch 1 switches 5 8 ON OFF check DIP switch test 3 Dip Switch 2 switches 1 4 ON OFF check OFF...

Page 98: ...LED2 LED3 LED4 LED1 LED2 LED3 LED4 Detecting No Bill Detecting Bill CL3R Sensor CL3I Sensor AL2I Sensor BL2G Sensor LED1 LED2 LED3 LED4 LED1 LED2 LED3 LED4 Detecting No Bill Detecting Bill VM 30 Mode...

Page 99: ...R Sensor LED1 LED2 LED3 LED4 LED1 LED2 LED3 LED4 Detecting No Bill Detecting Bill CC0I Sensor DC0G Sensor SSP Sensor LED1 LED2 LED3 LED1 LED2 LED3 Detecting No Bill Detecting Bill 3 Test 3 The test of...

Page 100: ...M 30 switched to ON LED1 turns OFF when CCT RXD of VM 30 switched to OFF LED2 turns ON when HII RXD of VM 30 switched to ON LED2 turns OFF when HII RXD of VM 30 switched to OFF LED3 turns ON when HII...

Page 101: ...to LED5 VM 30 Mode Display LED ex Euro bills 5 7 PB Unit Test This is the test of PB unit operation PB unit is cycled sequentially in certain intervals VM 30 Mode Display LED1 5 8 Centering Mechanism...

Page 102: ...or LED5 turns OFF when detecting no interruption of the encoder sensor Stacker motor encoder sensor Pusher mechanism home sensor ON condition of Mode Display LED OFF condition of Mode Display LED Comm...

Page 103: ...e slave unit needs to be forced download slave mode When the downloading is complete green LED blinks After the downloading is complete LED on Acceptor which received the software should be on the sta...

Page 104: ...witch ON Switch OFF DIP switch 2 1 DIP switch 2 2 DIP switch 2 3 DIP switch 2 4 LED1 LED2 LED3 LED4 LED1 LED2 LED3 LED4 Switch ON Switch OFF DIP switch 2 5 DIP switch 2 6 DIP switch 2 7 DIP switch 2 8...

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JCM EBA-30, Service Manual

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