Jay UDF Installation And Operating Instructions Manual Download Page 1

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Ref doc :

330740F/EN

revision 01

29.09.2015

RADIOSAFE Series

Wireless emergency stop system

Installation and operating instructions

manual

- TRANSLATED IN ENGLISH FROM ORIGINAL FRENCH VERSION -

RSRA

SCI-B

URE

UDF

Summary of Contents for UDF

Page 1: ...41 Ref doc 330740F EN revision 01 29 09 2015 RADIOSAFE Series Wireless emergency stop system Installation and operating instructions manual TRANSLATED IN ENGLISH FROM ORIGINAL FRENCH VERSION RSRA SCI B URE UDF ...

Page 2: ...15 5 2 Intervention conditions 15 5 3 Indications 16 6 Receiver wiring diagram according to intervention condition 16 6 1 Control of machine without area access control 16 6 2 Wiring diagram 16 6 2 1 Diagram of functions according to program selected 18 6 2 2 Control of machine with area access control 22 6 2 2 1 Recommended wiring diagram 22 6 2 3 Diagram of functions according to program selecte...

Page 3: ...ive to receiver parameter definitions or configuration 34 9 2 3 Receiver input fault isolation 35 9 2 4 Receiver radio function fault isolation 36 10 Warranty 37 11 CE declaration of conformity 38 12 Appendix A Intervention in equipment area 39 12 1 Purpose 39 12 2 Need 39 12 3 Application diagram 39 12 4 Wiring diagram 39 12 5 Procedure 40 12 6 Area access in manual mode 40 ...

Page 4: ...systems are controlled simultaneously the systems must be equipped to reduce the consequences of a possible collision If all the safety areas are not always visible simultaneously one of the following startup modes must be used Manual startup using a wired ON pushbutton placed at a location from which all the safety areas are visible Radio controlled startup by infrared The IR receiver must also b...

Page 5: ...ault tolerance 1 according to EN 62061 Important As installer or manufacturer of the machine you are also required to indicate these guidelines for safe use in your own user manual Caution This manual describes the functions of the RSRA A002 receivers with a software version PN5910_BI_A_01_0F_01_03 or higher Operating modes 8 and 9 6 2 2 Control of machine with area access control have been modifi...

Page 6: ...ation or change the counting unit to seconds refer to the Transmitter activity monitoring function section Electronic key number A unique number is engraved on the key IMPORTANT When unpacking the products be sure to stick the electronic key identification label on the key sheet supplied with the product Locking the transmitter The transmitter is supplied unlocked the activity monitoring and frequ...

Page 7: ...y code A receiver will only recognize and execute commands from the associated transmitter same identity code and frequency The frequency is programmable by the user The transmitter identity code is contained in the electronic key and in the transmitter URE The receiver identity code is unique and frozen this code is programmed in factory The identity code can have 65536 different combinations 3 1...

Page 8: ...he transmitter will be deactivated after 99 seconds if none of the function buttons or the ON button is used Note 1 The switches COM2 COM3 do not act on the Activity monitoring function Note 2 The duration and the type of counting unit for the Activity monitoring function minute or second are stored in the electronic key of the transmitter URE 3 1 4 Battery charge To ensure optimum battery perform...

Page 9: ...itching 100 mV Thermal current Ith 5 A Switching capacity Per AC 15 AC 3A 230 V for NO contacts EN60947 5 1 AC 2A 230 V for NC contacts EN60947 5 1 Per DC 13 DC 8A 24 V at 0 1 Hz EN60947 5 1 Electrical service life Per AC15 at 2A AC230V 100 000 cycles EN60947 5 1 Short circuit rating Maximum fuse rating 6 A gL EN60947 5 1 Mechanical service life 10 x 10 6 cycles Type of outputs Static outputs PNP ...

Page 10: ...y barrier S13 S14 Input 2 for 1 st emergency stop or 1 st safety barrier S21 S22 Input 1 for 2nd emergency stop or 2nd safety barrier S23 S24 Input 2 for 2nd emergency stop or 2nd safety barrier S31 S32 Input for test of 1 st charger S33 S34 Input for test of 2 nd charger S42 Input for wired ON button Y1 Y2 Input for auxiliary relay return loop 13 14 1 st safety output NO contact 23 24 2 nd safety...

Page 11: ...tion is chosen the receiver waits for a dual condition before activating the safety and function relays 1st condition Radio reception of a message requesting startup sent by transmitter to receiver 2nd condition IR reception of same startup message sent simultaneously from transmitter to receiver via IR module The IR emission takes place when the green ON button is pressed At the end of the startu...

Page 12: ...r B position Reset mode for protection circuits S11 S14 and S21 S24 1 Reset mode after radio emergency stop 2 wireless Number of wired emergency stops Dangerous area access control IR startup recommended Remarks 0 Manual Radio 2 NO YES 1 Manual Control panel 2 NO NO 2 Automatic Radio 2 NO YES 3 Automatic Control panel 2 NO NO 4 Manual Radio 2 NO YES Special application 5 Not used 6 Not used 7 Not ...

Page 13: ...ust always be placed in the same position Position of 2 A selectors Position of A selectors 0 1 2 3 4 5 6 7 8 9 Transmitter activation or access request time 5S 6S 7S 8S 9S 10S 15S 20S 25S 30S Inhibit time 1 muting 5S 10S 20S 40S 1min 2min 3min 4min 5min 10min 1 maximum gate or safety barrier inhibit time 3 4 2 Definition of receiver indicator lights and diagnostic outputs The various states and f...

Page 14: ...de One of the safety functions does not allow activation of safety outputs Flashing rapidly to indicate that transmitter must be activated Flashing slowly during area access inhibit condition Safety outputs activated The 2 white indicator lights V1 and V2 indicate the state of the receiver safety functions o Receiver state when transmitter is on its charger V1 on and V2 off o Receiver state when t...

Page 15: ... ON button on the transmitter if the charger contacts are open 4 1 Intervention in equipment area See procedure in appendix 5 Product safety and intervention conditions 5 1 Product safety The product is designed to satisfy the following requirements Wireless Emergency stop system in compliance with the standards o DIN ISO 13849 1 2008 Category 4 Performance Level e o EN 61508 1 7 2001 SIL 3 o CE d...

Page 16: ...achieved by removing the transmitter from the charger Removal of the transmitter is detected by the safety receiver which supplies 2 information signals to the machine control station output 17 and 58 So long as the transmitter has not been placed on its charger the equipment remains in manual mode 5 3 Indications In certain cases of application for checking the access zone an indication indicator...

Page 17: ...ntrol function buttons Emerg stop 1 Emerg stop 2 24V DC Orange 1 Radio transm active Green 1 Equipment operating Transmitter pickup information K3 K4 1 Ind light column Antenna start button A2 A5 IR K3 K4 1 Ind light column A1 S11 S12 S14 S13 S21 S22 S24 S23 S31 S32 S34 S33 S42 A3 A4 13 23 33 Y1 Y2 A2 58 48 17 27 37 A2 47 57 67 77 A2 14 24 34 K1 K2 Red 1 Receiver code error Charger Contact Safety ...

Page 18: ...1 Choice of receiver RSRA program Switch B 0 Protection circuits connected to S12 S14 and S22 S24 always active Manual startup only by ON button connected to S42 Transmitter acknowledged provided one of charger contacts connected to S32 or S34 opens Transmitter emergency stop reset by ON button green tmax maximum time for transmitter enable after it is picked up off charger ...

Page 19: ...ve Manual startup only by ON button connected to S42 Transmitter acknowledged if one of charger contacts connected to S32 and S34 opens Reset of transmitter emergency stop by ON button connected to S42 after reset of remote control by its ON button green tmax maximum time for transmitter enable after it is picked up off charger ...

Page 20: ...s connected to S12 S14 and S22 S24 always active automatic startup Transmitter acknowledged if one of charger contacts connected to S32 and S34 opens Reset of transmitter emergency stop by its ON button green tmax maximum time for transmitter enable after it is picked up off charger ...

Page 21: ...22 S24 always active automatic startup Transmitter acknowledged if one of charger contacts connected to S32 and S34 opens Reset of transmitter emergency stop by ON button connected to S42 after reset of transmitter by its ON button green tmax maximum time for transmitter enable after it is picked up off charger ...

Page 22: ...er 6 2 2 Control of machine with area access control Programs 8 and 9 of the safety receiver are used to manage access to a machine area The difference between these two programs is in the reset mode following a wireless emergency stop On the other hand one of the two wired emergency stop inputs is used to manage dangerous area access See appendix A example application 6 2 2 1 Recommended wiring d...

Page 23: ...n 1 Equipment operating Detect transmitter on charger K3 K3 1 Ind light column Antenna Start button Output Input Passage request BI OSSD Trans mitter A2 A5 IR K3 K4 A1 S11 S12 S14 S13 S21 S22 S24 S23 S31 S32 S34 S33 S42 A3 A4 13 23 33 Y1 Y2 A2 58 48 17 27 37 A2 47 57 67 77 A2 14 24 34 K1 K2 Red 1 Receiver error code Charger contacts Safety receiver RSRA 27 to 77 Control outputs of radiocontrol fun...

Page 24: ...4 and S22 S24 always active if charger contact connected across S31 and S32 is closed Manual startup only by ON button connected to S42 following an area access request Transmitter acknowledged if charger contact across S31 and S32 is open Time delayed inhibit of safety element connected to S22 S24 Manual startup by ON button of remote control is possible tmax maximum time for enable of remote con...

Page 25: ...button connected to S42 Transmitter acknowledged if charger contact across S31 and S32 is open Time delayed inhibit of safety element connected to S22 S24 following area access request Reset of remote control emergency stop only by ON button connected to S42 after reset of remote control by its ON button green tmax maximum time for enable of remote control after it has been picked up from charger ...

Page 26: ...wer shut down Provide a fuse protection circuit connected in series on input A1 24V DC of the receiver See section 3 2 Receiver RSRA The product should be installed near the intervention area For this purpose we strongly recommend that the receiver be mounted in a housing On the front panel of the housing we recommend wiring An emergency stop A wired emergency stop should be mounted on the front p...

Page 27: ...ea access For an area access configuration application program 8 or 9 an access authorization request pushbutton must be wired on either side of the area access The two buttons will allow the operator to access and exit the intervention area See wiring diagram in section 6 2 2 Control of machine with area access control 7 3 2 Receiver antenna installation position Supplied with the product is an a...

Page 28: ...elected on the receiver is consistent with your wiring That the transmitter battery is properly charged The orange indicator light on the transmitter should be off when the emergency stop palmswitch is unlocked 8 2 Starting up the radio remote control 1 Place the transmitter on its charger 2 Switch on the receiver and reset it by pressing the wired ON pushbutton connected to input S42 of the recei...

Page 29: ... incremented During these operations the newly selected channel is indicated by the 2 indicator lights on the transmitter which flash accordingly 5 Once the desired channel is selected choice of No 01 to 64 press the ON button to validate your selection Fig 4 Briefly press ON The transmitter sends the number of the selected channel to the receiver and saves its new working channel Fig 5 By pressin...

Page 30: ...Wait until the orange indicator goes off before releasing buttons B1 and On The duration of the activity monitoring function is indicated by the two flashing indicator lights on the transmitter representing the tens orange and the units green of the number of minutes or seconds configured 4 Select the new duration using buttons B1 and B2 Fig 2 3 By pressing button B1 the tens are incremented by pr...

Page 31: ...unlocked orange and green indicator lights on 4 Select the locked or unlocked state by pressing button B2 the selected mode is indicated on the indicator lights Fig 2 3 5 Validate the selected mode by pressing the On button Fig 4 6 The transmitter URE saves the new mode in the electronic key and switches off the indicator lights 7 Exit the lock unlock configuration mode by pressing the emergency s...

Page 32: ...eiver 2 Insert the electronic key in the transmitter 3 Push and hold buttons B2 and On Unlock the emergency stop palmswitch on the transmitter Fig 1 Wait until the orange indicator goes off before releasing buttons B2 and On The two indicator lights on the transmitter URE flash rapidly 4 Press the ON button to automatically program the identity code the two indicator lights on the transmitter go o...

Page 33: ...battery charge 10 Before On Horn bt Pressed Flashes FAST ON battery charge 10 Before On Horn bt Pressed ON OFF The orange led is ON during 2 seconds when the transmitter is initialized Before On Horn bt Pressed ON ON Electronic key reading error Before On Horn bt Pressed Flashes 3 times Flashes 3 times Error mismatch detected between electronic key and URE memory Reprogramming is required see proc...

Page 34: ...icator lights V1 and V2 are off this is a serious error The unit must be sent in for repair 5 Adjustment error V1 and V2 flash 5 times the 10 position switches for the 2 circuits do not have the same positions 6 Undervoltage or overvoltage V1 flashes 6 times the power supply voltage is less than 0 85Un V1 flashes 6 times the power supply voltage is greater than 1 15Un 7 Short circuit One of the in...

Page 35: ...d radio communication has not been activated 2 System stopped by a wired protection component One of inputs S12 S14 or S22 S24 is deactivated 3 Time delay error The contacts of a safety element have not been activated within the required time frame The contacts of this component must first be deactivated before a new activation can be recognised The charger contact has been opened but radio commun...

Page 36: ...ct identity code OFF Message received with incorrect identity code Flashing regularly Serial link ON In case of fault Indicates a fault Power supply error 2 flashes Safety relay 3 flashes EEPROM 4 flashes RAM 5 flashes ROM 6 flashes Micro type 7 flashes Safety micro led 2 GREEN V4 Normal Indicates radio reception quality No radio reception OFF Bad radio reception Flashing Good radio reception ON S...

Page 37: ... general rule storage operation or environment conditions atmospheric chemical electrical or other conditions Conditions not specified on order of the equipment The warranty shall not apply subsequent to any modifications or additions to the equipment performed by the customer without written approval by JAY Electronique The JAY Electronique responsibility during the warranty period is limited to ...

Page 38: ...Page 38 41 Ref doc 330740F EN revision 01 29 09 2015 11 CE declaration of conformity ...

Page 39: ... load transferring machine is operating in automatic mode This intervention may be aimed for example at determining the cause of a random fault or detecting a malfunction or visually inspecting products manufactured without stopping the automatically controlled system The operator s safety is ensured by an individual portable protection device transmitter equipped with an emergency stop palmswitch...

Page 40: ...e operator crossed the safety light barrier or closed the access zone gate White indicator light V2 and static output 58 are again on steady 6 Once the intervention is completed in order to come out of the area the operator must again perform the passage request by simultaneously pressing the On button on the remote control and the passage request button located inside the equipment Once the two b...

Page 41: ...tion manual appendix 330740F Ok Equipement operating In area To intervene in area with transmitter STOP A protected stopping of the equipment is started IMPORTANT When the radio transmitter is set on its charger it is stopped and its emergency stop function is INACTIVE d a ...

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