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Jasic EVO 2.0 EM-200CT, Operator'S Manual

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Jasic EVO 2.0 EM-200CT Operator'S Manual Download Page 18

18

 

INSTALLATION OF WIRED REMOTE CONTROL (STANDARD)

 

 
 

Wired hand

-

held remote

-

control connection 

 

 

As standard the EVO MIG EM

-

200CT and EM

-

250CT machines are fitted with a 9 pin                                                                      

remote control socket (1).

 

This allows for the matching 9 pin plug (2) of the hand held remote control or a                                          
foot pedal to be connected directly to the machine to offer the user remote                                                             
operation control.

 

 

 

 
 

PLEASE NOTE: 

 

Check that the machine supports a 

 

wired hand

-

held or foot remote control before installation.

 

 
 

 

WIRELESS REMOTE CONTROL (OPTIONAL)

 

 
 

Wireless hand

-

held remote

-

control connection 

 

 

An option with the EVO TIG range of machines is for the operator to be  

 

able to wirelessly control the welding current. To enable this, you  

 

will require to fit the optional remote interface module.

 

 
 

Installation of the wireless receiver module

 

 

1)

 

Remove the plastic cap 

‘

A

’ 

shown in the image right and fit the                                                                          

wireless receiver module as shown.

 

2)   Remove the screws of the left side cover of the machine.

 

3)

 

Remove the buckle from inside the front panel of the machine and pull                                                                            
out the plug. 

 

4)

 

Insert the wireless receiver module 

‘

B

’ 

to the front panel, and then connect the                                     

connection line of the receiver module to the CN5 socket on the main board.

 

 
 
 
 

 

PLEASE NOTE: 

 

Please check that the machine supports wireless 

 

hand held or foot remote controls before installation.

 

 
 
 

 

The above operation requires sufficient professional comprehensive knowledge of electrical  
circuits and electrical safety. Make sure the input cable of the machine is disconnected from 
the electricity supply and wait for 5 minutes before removing the machine covers.

 

 

Summary of Contents for EVO 2.0 EM-200CT

Page 1: ...1 ...

Page 2: ...rrect information should you require assistance or spare parts Date purchased ________________________________________ From where ________________________________________ Serial number ________________________________________ The serial number is normally located on the top or underside of the machine and will begin with AA For further information on your Jasic product warranty registration please...

Page 3: ...rol Panel Description 19 Remote Control wired and wireless 28 Remote Control Socket 29 Operating MIG 30 Guide to MIG MAG Welding 38 Spool Gun Operation 45 MIG Welding Chart 46 MIG Welding Problems 47 MIG Torch Description and Spare Parts List 49 MMA Setup 50 Operating MMA 51 Guide to MMA Welding 54 MMA Welding Troubleshooting 58 Lift TIG Setup 59 Operating Lift TIG 60 Guide to Lift TIG 62 TIG Torc...

Page 4: ...ng should be regularly checked for damage and overheating Never use worn damaged under sized or poorly jointed cables Insulate yourself from work and earth using dry insulating mats or covers big enough to prevent any physical contact Never touch the electrode if you are in contact with the work piece return Do not wrap cables over your body Ensure that you take additional safety precautions when ...

Page 5: ...r cutting is taking place Wear suitable protective flame resistant clothing gloves and footwear Ensure adequate extraction and ventilation is in place prior to welding and cutting to protect users and all workers nearby Check and be sure the area is safe and clear of flammable material before carrying out any welding or cutting Some welding and cutting operations may produce noise Wear safety ear ...

Page 6: ...lding fume Ensure the welding zone is well ventilated and provision should be made for suitable local fume extraction system to be in place If ventilation is poor wear an approved airfed welding helmet or respirator Read and understand the Material Safety Data Sheets MSDS s and the manufacturer s instructions for metals consumable coatings cleaners and de greasers Do not weld in locations near any...

Page 7: ...eated by high currents may affect the operation of pacemakers or electronically controlled medical equipment Wearers of vital electronic equipment should consult their physician before beginning any arc welding cutting gouging or spot welding operations Do not go near welding equipment with any sensitive electronic equipment as the magnetic fields may cause damage Keep the torch cable and work ret...

Page 8: ... permanent damage to your hearing Noise from cutting and welding equipment can damage hearing Always protect your ears from noise and wear approved and appropriate ear protection if noise levels are high Consult with your local specialist if you are unsure how to test for noise levels RF Declaration Equipment that complies with directive 2014 30 EU concerning electromagnetic compatibility EMC and ...

Page 9: ...ONTENTS AND UNPACKING Supplied within your new Jasic EVO product package will be the following items with each model Use care when unpacking the contents and ensure all items are present and not damaged If damage is noted or items are missing please contact the supplier in the first instance and before installing or using the product Record the product model serial numbers and purchase date in the...

Page 10: ...ffective input current X Duty cycle The ratio of given duration time the full cycle time U0 No load voltage Open circuit voltage of secondary winding U2 Load voltage H Insulation class Do not dispose of electric waste with other ordinary waste Electric shock risk warning Current unit A Overheat protection indicator Overcurrent protection indicator VRD function indicator MMA mode LIFT TIG mode MMA ...

Page 11: ... carbon steel Self shielded welding of carbon steel 100 argon shielding of aluminum magnesium alloy Mixed gas welding 98 argon 2 CO2 of stainless steel Welding type selection welding base metal and gas Welding wire diameter MIG Lift TIG 2T operation MIG Lift TIG 4T operation MIG torch MIG spool torch MIG synergic function Inching wire feeding function Gas check function ...

Page 12: ...active power kvar Power factor value is between 0 0 and 1 00 and if the power factor exceeds 0 8 the device is using mains input power efficiently Wide Voltage mains input this technology allows these to fully operate on mains input supplies seamlessly between 95V 265V AC with auto compensation for mains voltage fluctuation ClearVision digital control user panel technology MIG features that includ...

Page 13: ...e A MMA 20 110 MIG 30 140 TIG 5 140 MMA 20 180 MIG 30 200 TIG 5 200 MMA 20 125 MIG 30 160 TIG 5 160 MMA 20 220 MIG 30 250 TIG 5 250 MIG voltage range U2 V MIG 11 23 MIG 11 28 MIG 11 25 MIG 11 30 Rated duty cycle X rated at 40 C 30 30 Wire Feed Type 2 Roll Drive 4 Roll Drive Wire feed speed range m min 2 12 2 16 2 14 2 18 Suitable wire size mm 0 6 0 8 1 0 Arc Force Range A 0 100 Hot Start Range A 0...

Page 14: ...age front wheels lockable Panel socket size is 35 50mm Rear view Jasic MIG EM 200CT and EM 250CT 10 ON OFF power switch 11 Shielding gas inlet hose 12 Machine mains power cable 13 Rear panel with integrated cooling vents 14 Rear support wheels Gas cylinder gas regulator and gas flow meter Front control panel view Jasic MIG EM 200CT and EM 250CT 15 Remote control enable switch and indicator 16 Syne...

Page 15: ...wheel brake 11 Inlet wire guide The welding wire is fed through the inlet guide prior to feeding through the drive rollers 12 Pressure roll assembly Holds the upper drive roll s in place which applies pressure to the welding wire via the installed grooved drive roll S The upper roll s are held in place via retaining circlip s which holds the grooved drive roll s in place 13 Drive roll tensioner Al...

Page 16: ...ace before using ensuring it cannot tip over Never use the machine on its side Most metals including stainless steel can give off toxic fume when welded or cut To protect the operator and others working in the area its important to have adequate ventilation in the work area to ensure air quality level meets all local and national standards Warning The following operation requires sufficient profes...

Page 17: ...ylinder valve outlet Match the regulator to cylinder and before connecting ensure the regulator and the regulator inlet and cylinder outlet match Connect the regulator inlet connection to cylinder and tighten it firmly do not overtighten with a suitable spanner If using a gas flowmeter connect to the regulator outlet Connect the gas hose to the regulator flowmeter which is now located on the shiel...

Page 18: ...s you will require to fit the optional remote interface module Installation of the wireless receiver module 1 Remove the plastic cap A shown in the image right and fit the wireless receiver module as shown 2 Remove the screws of the left side cover of the machine 3 Remove the buckle from inside the front panel of the machine and pull out the plug 4 Insert the wireless receiver module B to the fron...

Page 19: ...selector button preset according to material selected 7 Top digital display with rotary encoder for carrying out parameter adjustments including wire feed speed current control and material thickness depending on welding process mode 8 Bottom digital display with rotary encoder for carrying out parameter adjustments including voltage inductance arc force and burn back time depending on welding pro...

Page 20: ...ground settings In MIG Synergic mode MMA mode or Lift TIG mode current is displayed by default If Synergic mode is disabled in MIG mode the wire feed speed is displayed by default Top parameter adjustment knob and button This multi functional control knob is used to scroll through the various parameters of the welding equipment Depending on which welding process you have selected by either pressin...

Page 21: ... various parameters of the welding equipment Depending on which welding process you have selected by either pressing or rotating the control knob this allows the operator to select the required parameters of that welding process In MIG mode rotating this control to welding voltage welding inductance and burn back time for configuration In MMA mode rotating control knob will adjust and set welding ...

Page 22: ... details Base metal and gas selecting zone This control allows you to select the base metal and welding gas mixture options which include Carbon steel with 80 Ar 20 CO2 Steel flux cored with 80 Ar 20 CO2 Carbon steel with 100 CO2 Steel flux cored with 100 CO2 Stainless Steel with 98 Ar 2 CO2 Steel flux cored with 100 CO2 Aluminium Mg with 100 AR Users can select the desired base metal and gas comb...

Page 23: ...ontrol facility is effective for MIG TIG and MMA operating Synergic Control Switch This button allows the user to turn synergic mode ON or OFF With Synergic mode turned on means the machine will automatically match the welding parameters according to the current wire feed speed material thickness with material type gas and wire diameter size On the EVO MIG machine there are a multitude of pre conf...

Page 24: ... barcode are the company s internal fixed numbers which are not displayed in the window Read the 9 groups of data and arrange them in order from left to right skipping the 12th 19th digits to get the barcode of the machine If you do not carry out any welding operation or touch any control button on the panel the serial number will clear automatically from the display after 20 seconds Data displaye...

Page 25: ...tion definitions and configuration values Upon selecting your chosen response time press the control dial to save the current settings Then press the welding mode button to complete the operation and exit Background function Parameter no Default value Function definition Standby time adjustment function F01 10 Can be set to four values 0 5 10 or 15 0 indicates that the standby function is disabled...

Page 26: ...ing Engineer Mode If the Welding Mode is MIG set the MIG post flow time with range 0 5 0 accuracy of 0 5 and unit of seconds If the Welding Mode is Lift TIG set the Lift TIG post flow time with range 0 10 accuracy of 0 5 and unit of seconds Lift TIG downslope time F05 0 5 Set the Lift TIG downslope time with range 0 5 adjustments in 0 5 seconds Burn back voltage F06 13 Set the MIG burn back voltag...

Page 27: ...the countdown ends the restore will not have taken place Factory settings are detailed and shown in the table below Welding Process Parameter Restored Parameter Value EVO EM 200CT Restored Parameter Value EVO EM 250CT MIG parameters Burn back time 0 2S 0 2S Burn back voltage 13V 13V Inductance 0 0 Pre flow time 0 1S 0 1S Post flow time 0 5S 0 5S Welding voltage 19 0V 19 0V Wire feeding speed 5m mi...

Page 28: ...e control function button and the pairing button of the wireless remote controller at the same time hold for 2 seconds to perform wireless remote control pairing During pairing the blue indicator of wireless receiver module flashes after successful pairing the indicator of remote control mode is on At the same time the blue indicator of wireless receiver module will be constant on and the welder d...

Page 29: ...emote LED will illuminate as shown left this indicates that the machine is ready to be used with a remote control device Pressing the remote button again will turn off remote control Lift TIG Torch Trigger only as follows Use our Euro style TIG torch which uses euro trigger pins to start arc Part Number WP26 12JE WP26 Euro Style TIG Torch 4m Spool Gun and Push pull torch remote control wiring as f...

Page 30: ...tton will activate the feed motor only and will start to feed the wire through the torch until the wire comes through the contact tip You are now ready to start MIG welding MIG welding using gasless self shielded MIG wire Insert the welding torch D into the Euro connector for torch in MIG output socket on the front panel of the machine and tighten it Insert the work return cable plug E into the ou...

Page 31: ...ch also enhances the arc Connect the MIG torch leads as detailed on page 30 Work return lead to B and torch trailing lead to A Ensure that a suitable shielding gas supply is connected Switch the power switch on the back panel to ON the machine is started with the control panel lighting up and the cooling fans will initially start running Open the gas valve of the cylinder and adjust the gas regula...

Page 32: ...ss you have previously selected Upon selecting your MIG wire size choice only that wire size icon will be illuminated The corresponding indicator will be lit according to selected operation method Remote control selection The remote selection control allows the user to select current control from either the front panel or to be controlled remotely either via the 9 pin control socket or via the opt...

Page 33: ...he control dial and display area K is a combined rotary encoder and selection push button which when rotated in standard MIG mode gives the operator the ability to control wire feed speed Rotating the control dial clockwise increases wire feed speed increasing welding current while rotating the dial anticlockwise will decrease the wire feed speed ultimately reducing welding current The wire feed s...

Page 34: ...0 2 seconds and the factory setting is 0 1 seconds MIG post gas selection and adjustment To select post flow gas time setting rotate the top adjustment dial until F04 is displayed by rotating the bottom dial you can then adjust the pre flow time shown in the bottom display window The pre flow adjustment range is 0 5 seconds and the factory setting is 0 5 seconds Burnback voltage adjustment To sele...

Page 35: ...chine being set up in synergic MIG mode and the following few pages will explain the setup steps of operation Following on from the standard MIG mode selecting synergic is easily actioned by pressing the synergic mode button so that the synergic indicator is lit M as shown left You may also have noted that the top display has now defaulted to amperage rather than wire feed speed N as shown left Sy...

Page 36: ... to adjust the welding current and rotating the control dial clockwise increases not only the welding current but also the background wire feed speed along with the material thickness settings While rotating the control dial anticlockwise will decrease the wire feed speed ultimately reducing welding current Synergic Welding Control The bottom control dial and display area Q when synergic mode is s...

Page 37: ...is pressed again stopping the arc is effected welding crater current and crater voltage parameters in the welding settings can adjust welding condition The welding process stops when the torch trigger is released and post flow gas time will start OFF 焊枪开关 送 气 输出端子间电压 送 丝 焊接电流 焊接中 慢送丝 滞后送气时间 防粘时间 空载电压 提前送气 收弧 ON ON OFF 焊接电流 收弧电流 Torch trigger Gas supply Output voltage Wire feeding Welding current P...

Page 38: ... this process as CO welding Gases such as oxygen and carbon dioxide were added and are active constituents to the inert gas to improve the welding performance Although the MAG process is in common use today it is still referred to as MIG welding although technically this is not correct This process began to prove itself as an alternative to stick electrode MMA and TIG GTAW offering high productivi...

Page 39: ...om contamination which also enhances the arc The MIG MAG process can be used to weld a wide variety of materials and is normally used in the horizontal position but can be used in vertical or overhead with the correct selection of machine wires and current In addition it can be used to weld at long distances from the power source subject to the correct cable sizing It is the dominant process used ...

Page 40: ...ases with the positive This means that the majority of the heat is in the electrode wire Certain special wires may require the polarity to be reversed i e electrode wire negative polarity Always consult the manufacturer s data sheet for the best operating parameters The voltage is often referred to as the heat setting This will be altered dependent on the material type thickness gas type joint typ...

Page 41: ...g occurring This occurs when there is not enough energy in the weld puddle to fuse properly Another disadvantage is that this mode produces an increased amount of spatter due to the short circuits especially compared to the other transfer methods An inductance is used to control the surge in current when the wire dips into the weld pool Modern electronic power sources can automatically set the ind...

Page 42: ...the problems on thinner materials In basic terms pulsed MIG is a transfer method where material is transferred between the electrode and the weld puddle in controlled droplet form This is achieved by controlling the electrical output of the welding machine using the latest control technologies The pulsed MIG process works by forming one droplet of molten metal at the end of the wire electrode per ...

Page 43: ... clean and dry to avoid contamination such as oxidation and damp Inductance When MIG MAG welding in the dip transfer mode the welding wire electrode touches the work piece weld pool and this results in a short circuit When this short circuit occurs the arc voltage will fall to nearly zero This change in the arc voltage will cause a change in the welding circuit The fall in voltage will cause a ris...

Page 44: ...illed helping eliminate welding defects A spot welding timer will allow the time of the weld to be set and after the time has expired the operator will have to release the torch switch to restart the weld MIG MAG system checks Shielding gas nozzle This nozzle must be periodically cleaned to remove weld spatter Replace if distorted or squashed Contact Tip Only a good contact between this contact ti...

Page 45: ... mode A and spool gun mode B Set the welding voltage and other parameters via the machine control panel When the remote control function is enabled the Wire Feed Speed is adjusted by the potentiometer on the spool torch handle Ensure you have adequate welding current according to the thickness of the work and weld prep being carried out Fit your 1Kg reel of welding wire to the spool holder and fee...

Page 46: ...46 MIG Set Up Guide Please Note This information is intended to act as a starting point guide only for standard MIG mode MIG WELDING GUIDE ...

Page 47: ...lding tip Readjust the upper feed pressure Increase the pressure to eliminate burn back to tip Decrease pressure to eliminate bird nesting Replace torch liner Replace wire Check and replace welding tip No operation when the torch switch is operated Torch switch faulty Fuse blown Faulty PCB inside the equipment Check the torch switch continuity and replace if faulty Check fuses and replace if neces...

Page 48: ...prior to welding Irregular weld bead and shape Incorrect voltage wire feed settings If it s convex voltage is too low and if it s concave then voltage is too high Insufficient or excessive heat input Wire is wandering Incorrect shielding gas Adjust voltage and or wire feed speed Adjust the wire feed speed dial or the voltage control Replace contact tip Check and change the shielding gas as require...

Page 49: ...0 Duty Cycle EN60974 7 Wire Size 0 8mm to 1 2mm Please Note Package contents may very depending on country location and package part number purchased JE250 3 JE 250 4 JE 250 5 PLEASE NOTE Check torch supplied with your package to ensure it matches the above details The product maybe supplied with a Jasic orange torch handle ...

Page 50: ...s i e electrode connected to the positive polarity Please Note Always consult the electrode manufacturer s data sheet if you have any doubts MMA welding 1 When connecting welding cables ensure that the machines ON OFF mains switch is turned off and never connect the machine to the mains supply with the panels removed 2 Insert the cable plug with electrode holder into the socket on the front panel ...

Page 51: ... at the rear panel of the machine place it to the ON position the panel indicator will then light up the fan may start to rotate as the welding machine powers up and the control panel will also light up to indicate that the machine is ready to use as shown below PLEASE NOTE Caution there is welding voltage at both output terminals Some welding models are equipped with the smart fan function When t...

Page 52: ... MMA voltage has been replaced on the lower display by the arc force current details You can now rotate the control dial B clockwise or anticlockwise which will increase or decrease the required arc force current until the desired arc force current is shown on the display In our example above 40A has been selected Hot Start Current Adjustment The hot start current value is factory preset to 30A al...

Page 53: ...ve electrodes of the welding arc is different When welding using DC power supply there are DCEN DC electrode negative and DCEP DC electrode positive connections The DCEN connection refers to the welding electrode connected to the negative electrode of the power supply and the work piece connected to the positive electrode of the power supply In this mode the work piece receives more heat resulting...

Page 54: ...on as the electrode contacts the work piece The welder should always ensure a good connection of the work clamp The nearer the clamp is placed to the welding area the better When the arc is struck the distance between the end of the electrode and the work will determine the arc voltage and also affect the weld characteristic As a guide the arc length for electrodes up to 3 2mm diameter should be a...

Page 55: ...cuit quickly lift up about 2 4mm and arc will be ignited This method is difficult to master Scratch technique Drag the electrode and scratch the work piece as if striking a match Scratching the electrode may cause the arc to burn along the scratch path so care should be taken to scratch in the weld zone When the arc is struck adopt the correct welding position Electrode positioning Horizontal or f...

Page 56: ...ectrode 1 The electrode feeding to the molten pool along axes 2 The electrode swing right and left 3 The electrode moving in the weld direction The operator can choose the manipulation of electrode based on welding joint welding position electrode spec welding current and operation skill etc Weld characteristics A good weld bead should exhibit the following characteristics 1 Uniform weld bead 2 Go...

Page 57: ...g is across rather than to or from your body The electrode holder lead should always be clear of any obstruction so that you can move your arm freely along as the electrode burns down Some elders prefer to have the welding lead over their shoulder this allows greater freedom of movement and can reduce the weight from your hand Always inspect your welding equipment welding cables and electrode hold...

Page 58: ...vel speed Ensure the arc is on the leading edge of the weld puddle Porosity Small holes or cavities on the surface or within the weld material Work piece dirty Electrode is damp Arc length is excessive Remove all contaminant from the material i e oil grease rust moisture prior to welding Replace or dry the electrode Reduce the arc length Excessive penetration The weld metal is below the surface le...

Page 59: ...lockwise Insert the dinse plug on the work return cable into the socket on the front panel of the machine and rotate clockwise to tighten Attach the work clamp to the work piece Connect the supply gas hose to the gas inlet on the back panel or the machine The other end of the supply hose connects to the gas regulator or flowmeter on the gas cylinder Press the gas purge button on the control panel ...

Page 60: ...of background default parameters or functions To access WEM press and hold the top adjustment knob A for 5 seconds after pressing and holding this knob for 2 seconds the machine will show a count down from 3 seconds at the end of the countdown the top display window will show the parameter number F01 with the bottom parameter displaying the value corresponding to that F number By rotating the top ...

Page 61: ...f the torch switch is pressed down during the current downslope period the current will rise up again to the preset welding current value and the slope out process will only start again once the torch switch to be released 4T latch trigger control The 4T LED will illuminate when the power source is in 4T welding mode this trigger mode is mainly used for long welding runs to assist in reducing oper...

Page 62: ... visibility of the arc A much larger diameter nozzle can be used which will produce a large blanket of shielding gas This can be very useful in welding material like titanium The gas lens will also enable the welder to reach joints with limited access such as inside corners Ceramic cups Gas cups are made of various types of heat resistant materials in different shapes diameters and lengths The cup...

Page 63: ...rode Colour Chart DC Tungsten Electrode Current Ranges Tungsten electrode preparation DC When welding at low current the electrode can be ground to a point At higher current a small flat on the end of the electrode is preferable as this helps with arc stability Electrode grinding It is important when grinding the electrode to take all necessary precautions such as wearing eye protection and ensuri...

Page 64: ...can use both non contact and contact methods to provide arc starting Depending on the Jasic model the options are indicated on a selector switch on the front control panel of the power source The most common method of arc starting is HF start This term is often used for a variety of starting methods and covers many different types of start Arc starting scratch start This system is where the electr...

Page 65: ...fers Lift TIG mode utilising the TIG torch switch operation mode which starts the process with the internal gas valve opening to start the gas flow first Set the TIG welding current and other TIG welding parameters by using the control dial see page 31 onwards for further details LIFT TIG process Press the TIG torch switch then touch the tungsten electrode to the work piece for less than 2 seconds...

Page 66: ...C 1 6 2 4mm 5 9 Butt 80 110 3 32 2 4mm 1 6 2 4mm DC 1 6 2 4mm 5 9 Corner 80 110 3 32 2 4mm 1 6 2 4mm DC 1 6 2 4mm 5 9 Fillet 90 120 3 32 2 4mm 1 6 2 4mm DC 1 6 2 4mm 5 9 Lap 90 120 3 32 3 2mm 2 4mm DC 2 4mm 5 10 Butt 80 120 1 8 3 2mm 2 4mm DC 2 4mm 5 10 Corner 90 120 1 8 3 2mm 2 4mm DC 2 4mm 5 10 Fillet 100 140 1 8 3 2mm 2 4mm DC 2 4mm 5 10 Lap 100 140 1 8 4 8mm 2 4mm DC 2 4mm 6 11 Butt 120 200 3 ...

Page 67: ...l 24 SP9111 Handle Screw 25 SP9120 Single Button Switch SP9121 2 Button Switch SP9122 5K Potentiometer Switch SP9123 10K Potentiometer Switch SP9128 47K Potentiometer Switch SP9129 4 Button Switch 26 SP9113 Handle Ball Joint 27 SP9116 Leather Cover 800mm 28 SP9118 Cable Cover Joint not illustrated 29 18CG Standard Heat Shield 30 54N01 Gas Lens Heat Shield 31 54N63 Large Gas Lens Insulator 32 VS 2 ...

Page 68: ...f use No operation when torch switch is operated Torch switch or cable faulty Check the torch switch continuity and repair or replace as required ON OFF switch turned off Check position of ON OFF switch Mains fuses blown Check fuses and replace as required Fault inside the machine Call for a repair technician Low output current Loose or defective work clamp Tighten replace clamp Loose cable plug C...

Page 69: ...d bead too small or insufficient penetration Welding travel speed too fast Reduce your welding travel speed Weld bead too wide or excessive bead build up Welding travel speed too slow Increase your welding travel speed Uneven leg length in fillet joint Wrong placement of filler rod Re position filler rod Tungsten melts or oxidises when welding arc is made TIG torch lead connected to Little or no g...

Page 70: ...ged joint reconnect and tighten the replaced gas inlet pipe or wrap up the damaged area The gas inlet pipe has been damaged by heat or aging Replace the gas inlet pipe Operator receiving a shock from the torch The torch head is wet due to leakage or other reasons Find the cause of water leakage and fully dry the torch head The torch head is damaged or the live metal part is exposed Replace the tor...

Page 71: ...ngs LEDs and machine operation Monthly examination Disconnect from the mains supply and wait for at least 5 minutes before removing the cover Check internal connections and tighten if required Clean the inside of the machine with a soft brush and vacuum cleaner Take care not to remove any cables or cause damage to components Ensure that ventilation grills are clear Carefully replace the covers and...

Page 72: ...approved technician E32 Overvoltage protection The input mains voltage is too high Turn the machine off and back on again If the alarm continues check the input voltage If the input voltage is within specification and the alarm persists contact your suppliers approved technician E34 Undervoltage protection Under voltage in inverter circuit Turn the machine off and back on again If the alarm contin...

Page 73: ...ntally compatible recycling facility Jasic has a relevant recycling system which is compliant and registered in the UK with the environment agency Our registration reference is WEEMM3813AA In order to comply with WEEE regulations outside the UK you should contact your supplier RoHS Compliance Declaration We herewith confirm that the above mentioned product does not contain any of the restricted su...

Page 74: ...74 UKCA Declaration of Conformity ...

Page 75: ...75 EC DECLARATION OF CONFORMITY ...

Page 76: ... an incorrect or faulty mains supply Overloading during use Any modifications that are made to the product without the prior written consent Software errors due incorrect operation Any repairs that are carried out using non approved spare parts Any transport or storage damage Direct or indirect damage as well as any loss of earnings are not covered under the warranty External damage such as fire o...

Page 77: ...77 SCHEMATIC ...

Page 78: ...ol TS4 Wireless Transceiver TFT EM 200CT Optional advanced TFT control screen WP26 12JE WP26 Euro Style TIG Torch 4m Drive rolls for EM 200CT 2 roll drive 10016540 Feed Roller 0 6mm 0 8mm V Groove 10031901 Feed Roller 0 8mm 1 0mm V Groove 10031902 Feed Roller 1 0mm 1 2mm V Groove 10016541 Feed Roller 0 8mm 1 0mm U Groove 10029922 Feed Roller 1 0mm 1 2mm U Groove 10029929 Feed Roller 1 0mm 1 2mm FC...

Page 79: ...____________________ _____________________________________ _____________________________________ _____________________________________ Control Type Name Model Wireless Receiver Welding Mode Image Wired Wired foot pedal remote control FRC 01 N A TIG Wired handheld remote control HRC 01 N A TIG MMA Wireless Wireless handheld remote control HRC 02 Yes TIG MMA Wireless Foot pedal remote control FRC 02...

Page 80: ...80 ...

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