Jackson DishStar HT Installation, Operation And Service Manual Download

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TROUBLE SHOOTING

Common Problems

......................................................................................................................... 20

PARTS

HT Control Panel

............................................................................................................................ 22

LT Control Panel

............................................................................................................................. 23

LT-H Control Panel

......................................................................................................................... 24

HT Display Panel

............................................................................................................................ 25

LT Display Panel

............................................................................................................................. 26

LT-H Display Panel

......................................................................................................................... 27

Terminal Block Box Assembly ........................................................................................................ 28

HT Chemical Feeder Pump Assembly

........................................................................................... 29

HT Chemical Feeder Pump Components

...................................................................................... 30

LT/LT-H Chemical Feeder Pump Assembly

.................................................................................... 31

LT/LT-H Peri-pump Track Assembly

............................................................................................... 32

HT Plumbing Assemblies

............................................................................................................... 33

LT/LT-H Plumbing Assemblies

........................................................................................................ 35

Plumbing Options

........................................................................................................................... 37

Vacuum Breaker

............................................................................................................................ 38

Wash Manifold Assembly ............................................................................................................... 39

Motor & Pump Assembly

................................................................................................................ 41

Rinse Arm & Wash Arm Assemblies

............................................................................................... 43

Thermostat & Rinse Tank Assembly

............................................................................................... 45

Door Assembly ............................................................................................................................... 46

Miscellaneous Door Components .................................................................................................. 48

Frame & Panel Components

.......................................................................................................... 50

Miscellaneous Parts

....................................................................................................................... 52

Stands & Components

................................................................................................................... 53

HTS-11 (Scale Prevention & Corrosion Device)

............................................................................. 54

Go Box Kit

...................................................................................................................................... 55

LT-H Optional Heater Components ................................................................................................ 56

LT/LT-H Vacuum Switch Assembly

................................................................................................. 57

LT/LT-H Vacuum Switch Assembly Install

....................................................................................... 58

SCHEMATICS

DishStar

HT 208-240 V, 50/60 Hz, 1/3 Phase

.............................................................................. 59

DishStar

LT/LT-H 115 V, 50/60 Hz, 1 Phase

................................................................................. 60

TABLE OF CONTENTS

Summary of Contents for DishStar HT

Page 1: ...DISHSTAR HT LT INSTALLATION OPERATION AND SERVICE MANUAL DishStar HT LT Manual 07610 004 37 13 E DISHSTAR SERIES UNDERCOUNTER DISHMACHINES ...

Page 2: ......

Page 3: ...improper installation if serial number has been removed or altered or if unit is used for a purpose other than originally intended TRAVEL LIMITATIONS Jackson WWS limits warranty travel time to 2 two hours and mileage to 100 one hundred miles Jackson WWS will not pay for travel time and mileage that exceeds this or any additonal fees such as those for air or boat travel without prior authorization ...

Page 4: ... P N to pg 52 Updated the Go Box kit pg 55 D 3 6 17 JH N A Updated pg 42 with new motor and assembly P Ns E 5 16 17 JH 8511 Updated water line connection information Changed wording in the chemical feeder pump programming section to indicate changes are lost if closed without saving Removed item 25 from pg 47 Changed Discharge Hose to 05700 004 43 76 in the Wash Manifold Assembly Added 05700 004 3...

Page 5: ...hemical sanitizing with detergent rinse aid and sanitizer chemical feeder pumps The manufacturer provides technical support for all of the dishmachines detailed in this manual We strongly recommend that you refer to this manual before making a call to our technical support staff Please have this manual with you when you call so that our staff can refer you if necessary to the proper page Technical...

Page 6: ... the Drain Line 6 Plumbing Check 6 Electrical Power Connections 7 Voltage Check 7 Surrounding Area 7 Thermostats 7 Chemical Feeder Equipment 8 Preparing Chemical Feeder Pumps 8 Priming Chemical Feeder Pumps 8 Programming Chemical Feeder Pumps 9 Leveling 11 Heater Contactor Wires HT Only 11 Operating Instructions 13 Preparation 13 Filling the Wash Tub 13 Ware Preparation 14 Washing a Rack of Ware 1...

Page 7: ... H Plumbing Assemblies 35 Plumbing Options 37 Vacuum Breaker 38 Wash Manifold Assembly 39 Motor Pump Assembly 41 Rinse Arm Wash Arm Assemblies 43 Thermostat Rinse Tank Assembly 45 Door Assembly 46 Miscellaneous Door Components 48 Frame Panel Components 50 Miscellaneous Parts 52 Stands Components 53 HTS 11 Scale Prevention Corrosion Device 54 Go Box Kit 55 LT H Optional Heater Components 56 LT LT H...

Page 8: ... power reference data plate important note i caustic chemicals ABBREVIATIONS ACRONYMS ANSI American National Standards Institute GHT Garden Hose Thread GPM Gallons per Minute GPG Grains per Gallon HP Horse Power Hz Hertz ID Inside Diameter kW Kilowatts NFPA National Fire Protection Association NPT National Pipe Thread PSI Pounds per Square Inch V Volts ground wire ...

Page 9: ...e B Electrical Connection C Drain Connection 6 coiled Drain Hose Shipped inside machine Must be installed no more than 24 AFF All dimensions from floor can be increased 1 with adjustable feet supplied All dimensions are for reference only and are subject to change without notice LEGEND A Water Inlet 3 4 Male GHT connect to true 1 2 ID line 110 F minimum B Electrical Connection C Drain Connection 1...

Page 10: ...is page is for reference only and is subject to change without notice HOT WATER SANITIZING Water Temperatures F Minimum Wash Temperature 150 N A Minimum Rinse Temperature 180 N A Minimum Incoming Water Temperature 110 N A CHEMICAL SANITIZING Water Temperatures F Minimum Wash Temperature N A 120 Minimum Rinse Temperature N A 120 Minimum Incoming Water Temperature N A 120 Other Water Requirements Wa...

Page 11: ...he machine in operation when sizing circuit protection If the dishmachine is equipped with the optional rinse heater note the rinse heater might have its own electrical connection and require a separate service Amperage loads for motors and heaters are indicated on the machine data plate The electrical configurations of the DishStar series of machines are as follows Available Electrical Characteri...

Page 12: ...ed in the solenoid valves and prevent them from opening or closing Any valves that are found to be fouled or defective because of foreign matter left in the water line and any subsequent damage are not the responsibility of the manufacturer A water hardness test must be performed A hardness test kit can be found on the warning tag that is attached to the incoming plumbing connection on the back of...

Page 13: ...all valves and services are closed flow pressure is the pressure in the fill line when the valve is opened during the cycle See the Plumbing Options page It is suggested that a shock absorber not supplied be installed on the incoming water line This prevents water hammer hydraulic shock induced by the solenoid valve as it operates from causing damage to the equipment See the Plumbing Options page ...

Page 14: ... at the terminal block and ensure it corresponds with the voltage listed on the data plate If not contact a qualified service agency to examine the problem Do not run dishmachine if voltage is too high or too low Shut off the service breaker and advise all proper personnel of the location of the breaker and any problems Replace the control box cover and tighten down the screws This is a commercial...

Page 15: ...ed in the final rinse line The DishStar HT dishmachine is supplied with detergent and rinse aid chemical feeder pumps The DishStar LT and LT H dishmachines are supplied with detergent rinse aid and sanitizer chemical feeder pumps Locate the open ends of the chemical tubes with the tube stiffeners and place each one in the appropriate container A Red Tubing Detergent B Blue Tubing Rinse Aid C White...

Page 16: ...long with lights corresponding to the time values for the chosen category The ACCEPT light will blink The PROGRAM light will illuminate INSTRUCTIONS INSTALLATION LT LT H Detergent Rinse aid and Sanitizer hold each priming switch until the respective chemical can be seen entering the wash tank 4 Detergent is dispensed as required during the wash cycle by the timer The amount of detergent might need...

Page 17: ...ert back to a previous setting you must return to that option and change the parameter back to the previous setting Once in the programming mode if there have been no keypad inputs for approximately two minutes the system will automatically exit out of the programming mode Any changes to parameters will be lost when the programming mode is automatically exited The wash and drain cycles are not adj...

Page 18: ...he ON OFF switch to ON 2 Listen for the water to stop filling 3 Flip the ON OFF switch to OFF 4 Listen for the water to stop draining 5 Flip the ON OFF switch back to ON 6 Listen for the water to stop filling 7 Flip the ON OFF switch back to OFF 8 Listen for the water to stop draining 9 Flip the ON OFF switch back to ON 10 Listen for the water to stop filling This time the water should begin to sp...

Page 19: ...ance with procedures and codes 14 Remove the front panel of the machine 15 Locate the disconnected orange white wires 16 Connect the wires by pushing the connectors firmly together 17 Replace the front panel of the machine 18 Reconnect electrical power at the breaker or disconnect switch in accordance with procedures and codes 19 The machine is now ready for operation HEATER CONTACTOR WIRES HT ONL...

Page 20: ...evels in chemical containers are correct 1 Close the door 2 Flip the ON OFF switch to the ON position 3 The unit will automatically begin to fill 4 Once the wash tub is filled wait for five minutes 5 Flip the ON OFF switch to the OFF position and wait for unit to drain 6 Flip the ON OFF switch to the ON position and wait for unit to fill 7 Ensure wash temperature is at least 150 F before operating...

Page 21: ... slide the rack into the unit Close the door ensure the WASH DELIME switch is on WASH press the Start button and the unit will start After the cycle light turns off the cycle is complete When the flush light is on steady not flashing tank water should be drained and refilled Based on use the strainer might become clogged with soil and debris as the workday progresses Operators should regularly ins...

Page 22: ... 5 Unscrew the wash and rinse arms from their manifolds Remove the end caps and flush the arms with water Use a brush to clean out the inside of the arms If the nozzles appear to be clogged use a toothpick to remove the obstruction 6 Wipe the inside of the unit out removing all soil and scraps 7 Reassemble the wash rinse arms SHUTDOWN CLEANING End Cap Nozzle ...

Page 23: ...3 E SHUTDOWN CLEANING 8 Replace the wash and rinse arms in the unit The arms only need to be hand tight do not use tools to tighten them down 9 Reinstall the strainer and close the door OPERATING INSTRUCTIONS OPERATION ...

Page 24: ...or 6 Push the START button 7 Wait until cycle is complete and inspect the inside of the machine If the machine is not delimed run again This equipment is not recommended for use with deionized water or other aggressive fluids Use of deionized water or other aggressive fluids will result in corrosion and failure of materials and components Use of deionized water or other aggressive fluids will void...

Page 25: ...water treatment unit for the water going to the dishmachine only Discuss this option with a qualified water treatment specialist 4 Dishmachine operators should be properly trained on how much detergent is to be used per cycle Meet with a water treatment specialist and detergent vendor to discuss a complete training program for operators 5 This dishmachine requires that chemicals be provided for pr...

Page 26: ...hose listed on the machine data plate There can be a variety of reasons why your water temperature could be too low 2 Ensure that all strainers are clean and securely in place before operating the machine When cleaning out strainers do NOT beat them on waste cans Wipe out strainers with a rag and rinse under a faucet if necessary Use a toothpick to dislodge any stubborn debris 3 Ensure that all wa...

Page 27: ...ms when the WASH DELIME switch is depressed 1 Water not turned on 2 Defective solenoid valve 1 Turn water on 2 Replace solenoid valve Little or no water coming through the wash rinse assemblies 1 Limed up heads or piping 2 Low water pressure 1 Delime heads 2 Adjust pressure regulator not supplied or increase pipe size to machine Rinse water runs continuously with breaker turned off 1 Defective plu...

Page 28: ...ter not at required temperature range 1 Incoming rinse water does not meet minimum criteria indicated on machine data plate 2 RTD is defective 3 Rinse heaters damaged 4 Setpoint screens set low 1 Adjust as required 2 Replace if necessary 3 Check amperages Replace if necessary 4 Adjust rinse tank setpoint Machine doesn t drain when power button is pressed 1 Drain clogged 2 Defective drain valve 1 R...

Page 29: ... 75 3 3 Open Closed Bushing 05975 003 35 21 4 1 Control Panel Weldment 05700 004 35 76 5 1 Universal Timer 05945 003 75 23 6 4 Screw 10 32 x 1 05305 002 19 42 7 1 Peri pump Plate 05700 004 35 78 8 9 Screw 10 32 x 3 8 05305 173 12 00 1 2 3 4 5 6 7 8 See Chemical Feeder Pump Assembly page for Peri pumps HT CONTROL PANEL PARTS ...

Page 30: ...Relay Omron 05945 002 47 41 3 3 Open Closed Bushing 05975 003 35 21 4 1 Control Panel Weldment 05700 004 35 76 5 1 Universal Timer 05945 003 75 23 6 4 Screw 10 32 x 1 05305 002 19 42 7 1 Thermostat Plate 05700 004 37 67 8 7 Screw 10 32 x 3 8 05305 173 12 00 1 2 3 4 5 6 7 8 LT CONTROL PANEL PARTS ...

Page 31: ... 05945 002 47 41 3 3 Open Closed Bushing 05975 003 35 21 4 1 Control Panel Weldment 05700 004 35 76 5 1 Universal Timer 05945 003 75 23 6 4 Screw 10 32 x 1 05305 002 19 42 7 1 Thermostat Plate 05700 004 37 67 8 1 Thermostat ELAN Electric Dual 06685 004 17 27 9 7 Screw 10 32 x 3 8 05305 173 12 00 7 LT H CONTROL PANEL PARTS ...

Page 32: ...se Pressure Gauge 05700 004 36 95 4 1 Light Green 05945 111 44 43 5 2 Prime Switch 05930 011 49 54 6 1 Decal Display Panel 09905 004 35 39 7 2 Switch 05930 011 49 55 8 1 Light Red 05945 111 44 45 9 1 Rinse Gauge 96 06685 004 31 46 10 1 Light Amber 05945 111 44 44 11 1 Wash Gauge 48 06685 004 31 47 HT DISPLAY PANEL PARTS 1 2 4 5 6 7 8 9 10 11 3 ...

Page 33: ...se 06685 004 31 47 3 2 Light Red 05945 504 07 18 4 3 Prime Switch 05930 011 49 54 5 2 Switch 05930 011 49 55 6 1 Counter 05990 111 35 38 7 1 Light Amber 05945 111 44 44 8 1 Light Green 05945 111 44 43 9 1 Light Red 05945 111 44 45 10 1 Decal Display Panel 09905 004 37 72 1 2 3 4 6 8 4 10 7 9 5 3 LT DISPLAY PANEL PARTS ...

Page 34: ...nse 06685 004 31 47 3 2 Light Red 05945 504 07 18 4 3 Prime Switch 05930 011 49 54 5 2 Switch 05930 011 49 55 6 2 Light Red 05945 111 44 45 7 1 Decal Hi Limit Ring 09905 004 37 89 8 1 Counter 05990 111 35 38 9 1 Light Amber 05945 111 44 44 10 1 Light Green 05945 111 44 43 11 1 Decal Display Panel 09905 004 37 72 1 2 3 4 8 10 4 11 9 6 5 3 7 6 ...

Page 35: ...ck Box 05700 003 27 69 1 Terminal Box Cover Not Shown 05700 003 27 70 3 1 Decal Copper Conductors 09905 011 62 72 4 2 Screw 10 32 x 1 2 05305 011 39 36 5 1 Ground Lug 05940 200 76 00 6 2 Terminal Block 05940 500 02 19 7 1 Locknut 10 24 SS Hex with Nylon Insert 05310 373 01 00 8 1 Terminal Block Track 05700 000 43 60 1 2 3 4 5 6 7 8 TERMINAL BLOCK BOX ASSEMBLY PARTS ...

Page 36: ...hemical Tube 05700 002 66 49 2 1 Peri pump 14 RPM 05700 002 72 48 3 1 Peri pump 36 RPM 05700 003 78 74 4 1 Chemical Tube 05700 011 37 12 5 1 Chemical Tube 05700 011 37 13 6 1 Chemical Tube 05700 011 37 14 7 1 Chemical Tube 05700 011 37 15 8 1 Bulkhead to 1 2 Hose Barb Assembly 05700 004 30 86 1 2 3 4 5 6 7 8 ...

Page 37: ... Phillips Pan Head 05305 011 37 06 4 1 Squeeze Tube goes with 14 RPM 05700 011 65 21 1 Squeeze Tube goes with 36 RPM 05700 003 22 89 5 1 Roller Black goes with 14 RPM 04320 111 65 27 Roller White goes with 36 RPM 04320 002 82 28 6 1 Front Housing 04320 111 37 08 7 4 Screw 6 32 x 3 4 Phillips Pan Head 05700 011 37 05 8 2 Screw 8 32 x 3 8 Phillips Pan Head 04320 111 37 07 1 2 3 4 5 6 7 8 HT CHEMICAL...

Page 38: ... 1 1 Motor 14 RPM 04320 111 35 13 2 2 Motor 36 RPM 04320 111 35 14 3 1 Tubing White 05700 002 62 13 4 1 Tubing Blue 05700 002 62 11 5 1 Tubing Red 05700 002 62 12 6 3 Pump Cover 04320 111 37 08 LT LT H CHEMICAL FEEDER PUMP ASSEMBLY PARTS 1 2 3 4 5 6 2 6 6 ...

Page 39: ...3 E ITEM QTY DESCRIPTION PART NUMBER 1 1 Track Mount 05700 004 37 93 2 1 Pipe Clamp 05700 000 35 05 3 2 Peri pump Track 05700 003 33 29 4 1 Peri pump Plate 05700 003 54 41 1 2 3 4 LT LT H PERI PUMP TRACK ASSEMBLY PARTS ...

Page 40: ...07610 004 37 13 E 33 12 11 10 13 9 7 6 4 5 4 2 1 3 HT PLUMBING ASSEMBLIES PARTS 4 8 15 17 16 14 22 20 21 18 19 24 23 25 ...

Page 41: ...ve 04820 111 51 14 11 1 Fitting Outlet Elbow 04820 111 51 18 12 1 Nut Tube 04730 011 59 45 13 1 Bushing 1 4 x 1 8 04730 003 05 61 14 1 Valve 1 2 208 60 04810 003 71 56 15 1 Hose Adapter 04720 004 24 68 16 1 Elbow 1 2 04730 406 31 01 17 1 Copper Tube 1 2 x 3 05700 003 36 25 18 1 Union 1 2 04730 412 05 01 19 1 Elbow 1 2 90 Degree 04730 406 32 01 20 1 Tee 1 2 x 1 2 x 1 4 Female 04730 411 25 01 21 1 C...

Page 42: ...07610 004 37 13 E 35 LT LT H PLUMBING ASSEMBLIES PARTS 4 9 16 18 17 15 6 21 19 20 4 1 2 3 13 5 6 5 8 7 10 11 12 7 14 15 ...

Page 43: ...ipe 1 2 x 3 05700 003 36 25 9 1 Valve 1 2 04810 003 71 55 10 1 Copper Pipe 1 2 x 6 1 2 05700 002 60 71 11 1 Copper Pipe 1 2 x 5 1 4 05700 002 04 92 12 1 Elbow 1 2 45 Degree 04730 011 67 77 13 1 Copper Pipe 1 2 x 25 1 2 05700 011 59 85 14 1 Upper Manifold 05700 031 34 82 15 2 Rinse Plumbing Plate 05700 011 82 86 16 1 Rinse Plumbing Gasket 05330 111 42 81 17 1 Manifold 05700 002 13 75 18 1 Manifold ...

Page 44: ...LATOR OPTION Water Arrestor 1 2 06685 100 05 00 Tee 1 2 x 1 2 x 1 2 04730 211 27 00 Nipple 1 2 NPT Brass 04730 207 15 00 SHOCK ABSORBER WATER ARRESTOR OPTION Water Pressure Regulator 1 2 05700 100 04 07 Water Arrestor Repair Kit Plunger O ring 06401 003 06 23 ...

Page 45: ...40 Volt Solenoid Valve Assembly 1 2 04810 100 09 18 Coil Housing only 06401 003 07 44 Complete Vacuum Breaker Assembly 1 2 NPT 04820 003 06 13 ITEM QTY DESCRIPTION PART NUMBER 1 1 Components of Repair Kit 06401 003 06 23 Complete Vacuum Breaker Assembly 1 2 NPT 04820 003 06 13 Vacuum Breaker Assembly 1 VACUUM BREAKER PARTS ...

Page 46: ...07610 004 37 13 E 39 WASH MANIFOLD ASSEMBLY PARTS HT 04730 003 34 64 LT LT H 04730 003 34 60 7 7 7 8 9 10 11 13 12 ...

Page 47: ... 1 4 x 2 1 4 Reinforced 05700 011 44 48 6 1 Hose Bottom Manifold Pump 05700 001 22 92 7 3 Clamp 3 16 to 1 1 2 04730 719 06 09 8 1 Discharge Hose 05700 004 43 76 9 1 Hosebarb 1 x 3 4 NPT Polypropylene 04730 011 65 86 10 1 Spacer Drain Valve 05700 003 31 93 11 1 Bracket Drain Valve Support 05700 004 35 85 12 1 Hose 1 ID x 10 Long 05700 011 39 72 13 1 Hose barb 90 Degree 1 x 3 4 NPT 04730 011 65 87 W...

Page 48: ...07610 004 37 13 E 41 1 2 3 4 5 6 7 8 9 PARTS MOTOR PUMP ASSEMBLY ...

Page 49: ... 87 1 Case O Ring 60 Hz 05330 002 81 83 1 Drain Plug Not Shown 04730 002 81 89 5 1 Motor Only HT LT LT H 06105 004 35 22 6 1 Shim Kit 05700 002 82 58 7 1 Case Capscrew 05305 356 04 00 8 2 Bolt 3 8 05311 276 03 00 2 Lock washer 3 8 05311 276 01 00 2 Nut Hex 3 8 16 05310 276 01 00 9 1 Mounting Bracket 05700 003 31 58 Complete Pump Motor Assembly DishStar HT LT LT H 05700 004 36 57 PARTS MOTOR PUMP A...

Page 50: ...sh Arm with End cap 05700 021 46 58 2 1 Bearing Assembly 05700 021 35 97 3 1 O Ring 05330 002 60 69 4 2 End cap Wash Arm 05700 003 31 59 PARTS RINSE ARM WASH ARM ASSEMBLIES 1 2 Complete Wash Arm Assembly 1 per Unit on HT 2 per Unit on LT LT H 05700 021 39 23 3 4 ...

Page 51: ...etaining Rinse Head Bushing 05340 112 01 11 4 1 Washer Rinse Arm 05330 011 42 10 1 O Ring Not Shown 05330 002 60 69 5 1 Rinse Arm 05700 031 38 30 6 2 End cap Rinse Arm 04730 111 60 41 3 4 2 1 5 6 Rinse Arm Assembly 2 per Unit on HT 0 per Unit on LT LT H 05700 031 39 21 Rinse Arm Bearing Kit 06401 004 34 89 PARTS RINSE ARM WASH ARM ASSEMBLIES ...

Page 52: ... 230 Volt Heater 04540 111 43 21 5 4 Lock Washer 5 16 Split 05311 275 01 00 6 4 Nut 5 16 18 SS Hex 05310 275 01 00 7 1 Gasket Heater 05330 011 47 79 8 9 Locknut 1 4 20 SS Hex with Nylon Insert 05310 374 01 00 9 1 Harness 4 Connector 05700 004 36 24 10 1 Harness 5 Connector 05700 004 36 25 11 1 Thermostat Mounting Bracket 05700 004 21 55 12 1 Probe Thermister 4 06685 004 17 26 PARTS THERMOSTAT RINS...

Page 53: ... 004 37 13 E 12 PLC S 6 PLC S 2 PLC S 2 PLC S 2 PLC S 12 PLC S 3 PLC S 2 PLC S 2 PLC S 2 PLC S 3 PLC S 1 15 8 9 19 4 17 14 7 6 13 2 10 11 18 16 12 20 21 18 7 22 23 24 21 5 3 15 18 11 10 2 21 PARTS DOOR ASSEMBLY ...

Page 54: ...lank 9 1 Door Handle 05700 003 26 62 10 2 Stop Door Hinge 05700 003 32 55 11 1 Hinge Left 05700 003 32 71 12 1 Hinge Right 05700 003 32 72 13 1 Inner Door 05700 003 33 21 14 12 Screw 10 32 x 1 2 Pan Phillips Head 05305 011 44 52 15 1 Baffle Door 05700 003 33 38 16 2 Hinge Spacer 05700 003 33 42 17 1 Switch Assembly 05700 003 34 80 18 2 Retaining Plate 05700 011 44 37 19 1 Magnet 05930 002 88 42 20...

Page 55: ...48 07610 004 37 13 E 1 2 3 10 6 7 8 9 5 4 PARTS MISCELLANEOUS DOOR COMPONENTS ...

Page 56: ... with Nylon Insert 05310 373 03 00 2 Screw 6 32 x 1 4 Flat Head 05305 171 01 00 9 1 Door Switch 05930 003 31 44 10 1 Door Switch Bracket 05700 003 31 43 Door Switch Bracket Assembly 05700 003 32 21 2 PLC S 2 PLC S 2 PLC S 2 PLC S 7 8 1 6 2 2 5 4 3 ITEM QTY DESCRIPTION PART NUMBER 1 1 Switch Cover Plate 05700 004 35 99 2 3 Nut Lock 6 32 Hex with Nylon Insert 05310 373 03 00 3 1 Wire Nut Blue Metal ...

Page 57: ...50 07610 004 37 13 E 2 3 4 6 5 7 8 9 10 1 FRAME PANEL COMPONENTS PARTS ...

Page 58: ...oud Weldment 05700 004 36 82 4 1 Left Frame Weldment 05700 003 31 91 5 1 Swivel Feet 05340 108 02 00 6 1 Right Frame Weldment 05700 003 31 90 4 Hardware Nut 1 4 20 Serrated Hex 05310 959 03 00 4 Nut 5 16 18 Cad Spine 05310 959 03 00 7 2 Bottom Strap 05700 003 92 20 8 1 Optional Back Panel 05700 003 33 55 9 1 Standard Back Panel 05700 004 36 83 10 2 Shroud Plug 05700 003 32 50 ...

Page 59: ... Left Rack 05700 031 37 88 2 1 Rail Right Rack 05700 031 37 88 3 1 Splash Shield 05700 003 33 51 4 1 Strainer Spacer 05700 002 70 60 Attaches with Nut Nylon Wing 1 4 20 05310 994 01 00 5 1 Strainer Weldment 05700 031 35 81 6 1 Drain Quench Kit DishStar HT 06401 002 59 99 MISCELLANEOUS PARTS PARTS 6 Parts are not shown to scale in relation to each other ...

Page 60: ... table top and tighten to lock machine to table INSTALLATION INSTRUCTIONS ITEM QTY DESCRIPTION PART NUMBER 1 1 6 Stand Assembly 05700 003 34 24 2 1 Stand 05700 002 88 82 3 4 6 Leg 05700 021 61 10 4 4 Bullet Foot 05340 108 01 03 5 1 18 Stand Assembly 05700 003 34 25 6 1 Stand 05700 002 88 82 7 4 Bullet Foot 05340 108 01 03 8 4 18 Leg 05700 002 89 47 9 4 Cross Brace 05700 003 25 90 10 4 Cross Member...

Page 61: ... not shown 06401 003 28 06 1 2 Must be installed vertically The provided bracket is to be secured to the wall Observe proper inlet outlet water directions Flow directions are molded into the top of the head Line pressure should be released before changing cartridges Deliming of equipment before installation is recommended INSTALLATION INSTRUCTIONS PARTS HTS 11 SCALE PREVENTION CORROSION DEVICE ...

Page 62: ...0 003 22 89 3 12 Tubing Blue Plastic 04720 601 11 00 4 12 Tubing Red Plastic 04720 601 12 00 5 1 Timer Universal 05945 003 75 23 6 2 Bearing Rinse Arm 03120 004 12 13 7 2 Snap Ring Retaining Rinse Arm 05340 112 01 11 8 4 Washer Rinse Arm 05330 011 42 10 9 1 Harness 10 Wire Solid Fused Timer 05999 003 87 88 10 2 End cap Rinse Arm 04730 111 60 41 11 4 Bearing Assembly Wash Arm 05700 021 35 97 12 4 E...

Page 63: ...37 2 1 High Limit Thermostat 05930 004 33 12 3 1 Probe Bracket 05700 004 38 45 4 1 Wash Heater 115 V 1 5 kW 04540 004 33 76 5 4 Lockwasher Split 5 16 05311 275 01 00 6 4 Nut Hex 5 16 18 05310 275 01 00 7 1 Wash Heater Gasket 05330 011 61 34 1 2 3 4 6 5 7 PARTS LT H OPTIONAL HEATER COMPONENTS ...

Page 64: ...30 003 36 14 4 6 Tubing Clear 5 16 ID 04710 003 53 26 5 1 Tube Red 1 4 OD x 100 Long 05700 003 03 45 6 1 Tube White 1 4 OD x 100 Long 05700 003 03 45 7 1 Fitting Liquidtite 231 x 394 Heyco 05700 003 20 67 8 2 Pressure Switch Bracket 05700 003 53 03 9 2 Spice Blue Butt 05940 200 11 44 10 6 Locknut 10 24 x 3 8 Phillips Truss 05945 602 01 16 11 14 Cable 18 GA 5 Con 46 05700 003 55 97 12 3 Tube Stiffe...

Page 65: ...black wire from gray cable to black yellow wire from switch 2 Connect brown wire from gray cable to blue wire from switch Sanitizer Switch White Tube 1 Connect white wire from gray cable to white yellow wire from switch 2 Connect red wire from gray cable to blue wire from switch After cutting the existing red and white tube approximately 12 above the gray tube stiffener insert the cut ends into th...

Page 66: ...07610 004 37 13 E 59 SCHEMATICS DISHSTAR HT ...

Page 67: ...60 07610 004 37 13 E SCHEMATICS DISHSTAR LT LT H ...

Page 68: ...61 61 Jackson WWS Inc 6209 N US Hwy 25E Gray KY 40734 USA 1 888 800 5672 www jacksonwws com 61 DishStar HT LT Manual 07610 004 37 13 E ...

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