Jackson AVENGER HT-E Installation, Operation & Service Manual Download Page 36 | Manualshive

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30

CONTROL PANEL

PARTS

ITEM

QTY

DESCRIPTION

PART NUMBER

1

1

Wash Heater 4KW

04540-003-99-44

1

**480V Heater

04540-004-12-29

1

Wash Heater 1.5KW 115V (AVENGER LT-E Only)

04540-004-11-48

2

3

Heater Gasket

05330-100-01-10

1

**480V Heater Gasket

05330-004-13-19

3

1

Rinse Booster (see page 40, Rinse Tank Assembly)

05700-004-01-15

4

1

Pump Cover, Rinse Aid

04320-004-10-38

5

1

Control Box (see page 31 & 32)

05700-004-09-05

6

1

Vertical Float Switch

05930-011-48-98

7

1

Horizontal Float Switch

06680-004-05-50

8

1

Start Button

05930-004-04-22

** Models with 480V Control Box

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38
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Summary of Contents for AVENGER HT-E

Page 1: ...RIES UNDERCOUNTER DISHMACHINES INSTALLATION OPERATION SERVICE MANUAL FOR JACKSON MODEL S AVENGER HT E AVENGER LT E AVENGER HT E Technical Manual Revision P P N 07610 004 04 18 Issued 01 01 2014 Revised 09 22 2015 ...

Page 2: ......

Page 3: ... God attempted repair by authorized persons improper installation if serial number has been removed or altered or if unit is used for purpose other than originally intended TRAVEL LIMITATIONS Jackson WWS limits warranty travel time to 2 two hours and mileage to 100 one hundred miles Jackson WWS will not pay for travel time and mileage that exceeds this or any fees such as those for air or boat tra...

Page 4: ...6 41 43 46 Changed item 18 description on pg 42 Added VAC breaker Repair kit P N on pg 43 Added wash arm assembly on pg 40 Corrected P N for items 5 6 on pg 31 Added lower float switch on pg 29 Updated description for item 10 on pg 39 Updated description for item 1 2 on pg 35 Updated 208 230 schematic on pg 51 K 04 01 15 KAP N A Updated P N for item 6 on pg 31 L 04 15 15 KAP ECR 8328 Updated trans...

Page 5: ...er NOMENCLATURE Jackson WWS Inc provides technical support for all of the dishmachines detailed in this manual We strongly recommend that you refer to this manual before making a call to our technical support staff Please have this manual with you when you call so that our staff can refer you if necessary to the proper page Technical support is not available on holidays Contact technical support t...

Page 6: ... Troubleshooting 16 PARTS 26 Machine Assemblies 26 Terminal Block Box Assembly 28 Control Panel 29 Control Kick Panel 31 208 230V Control Box 32 480V Control Box 34 115V Control Box 35 Chemical Feeder Pump Assembly 37 Door Assembly 38 Wash Motor Assembly 40 Wash Arm Assembly 42 Rinse Manifold Assembly 43 Plumbing Assemblies 44 Rinse Tank Assembly 48 Wash Pump Assembly 50 SCHEMATICS 55 115 Volt Ele...

Page 7: ...e Note Water inlet dimensions for units supplied with a PRV will be B Electrical Connection C Drain Connection 6 coiled drain hose Shipped inside machine Must be installed no more than 24 AFF All dimensions from floor can be increased 1 with adjustable feet supplied BACK FRONT Door Open TOP C B B 27 8 73 mm 97 8 250 mm A 87 8 225 mm 21 4 57 mm See note above for water inlet dimensions for a 1 4 6 ...

Page 8: ...ectrical and water requirements The material provided on this page is for reference only and is subject to change without notice HOT WATER SANITIZING CHEMICAL SANITIZING Water Temperatures Fahrenheit Minimum Wash Temperature 155 120 Minimum Rinse Temperature 180 120 Minimum Incoming Water Temperature 110 120 Other Water Requirements Water Flow Pressure PSIG 10 20 Flow Rate Minimum GPM 5 16 5 16 Wa...

Page 9: ...ines are rated for other voltages such as 240 volts Always verify the amperage draw of the machine in operation when sizing circuit protection If the dishmachine is equipped with the optional rinse heater note the rinse heater may have its own electrical connection and therefore require a separate service Amperage loads for motors and heaters are indicated on the machine data plate The electrical ...

Page 10: ...n and to ensure the best results possible The unit comes equipped with adjustable bullet feet which can be turned using a pair of pliers Verify the unit is level from front to back and side to side before making any electrical or plumbing connections All plumbing connections must be made to adhere to local state territorial and national codes The installing plumber is responsible for ensuring the ...

Page 11: ...s higher than the recommended pressure Take care not to confuse static pressure with flow pressure Static pressure is line pressure in a no flow condition all valves and services are closedIf water hardness tests at 5 GPG or less install the water supply line 1 2 ID pipe size minimum to the dishmachine s incoming water connection point using copper pipe or order the 1 2 ID flexible hose kit offere...

Page 12: ...dishmachine Check the incoming power at the terminal block and ensure it corresponds with the voltage listed on the data plate If not contact a qualified service agency listed at the end of this manual to examine the problem Do not run dishmachine if voltage is too high or too low Shut off the service breaker and advise all proper personnel of the location of the breaker and any problems Replace t...

Page 13: ...nt rinse aid and sanitizer chemical feeder pumps Locate the open ends of the chemical tubes with the tube stiffeners and place each one in the appropriate container A Red Tubing Detergent B Blue Tubing Rinse Aid C White Tubing Sanitizer Chemical feeder pumps need priming when the machine is first installed or if the chemical lines have been removed and air is allowed to enter CAUTION Water must be...

Page 14: ...o make needed adjustments and press OK to confirm 4 Press A and continue to the Wash Cycle Timers screen 4 Follow steps 2 3 to confirm any adjustments 5 Press A and continue to the Wash Cycle Timers screen 5 Follow steps 2 3 to confirm any adjustments 6 Press A B simultaneously to return to the home screen 1 Run the machine through several cycles to verify changes Fill CYCLE TIMERS Fill Timer s De...

Page 15: ...scuss a complete training program for operators 5 Certain dishmachine models require that chemicals be provided for proper operation and sanitization Some models may require the installation of third party chemical feeders to introduce those chemicals to the machine The manufacturer does not recommend or endorse any brand name of chemicals or chemical dispensing equipment Contact a chemical distri...

Page 16: ...ns a complete cycle to drain and fill If the machine fails to drain the water will build up inside the tub After the initial fill the rinse water for the current cycle will mix with the wash water for the next cycle Proper preparation of ware is essential for the smooth and efficient operation of the dishmachine resulting in fewer rewashes and using less detergent Any ware loaded inside the machin...

Page 17: ...ent supplier Read and follow all instructions on the label of the deliming solution To proceed with the deliming operation fill the dishmachine and add the correct amount of deliming solution as recommended by the solution manufacturer The water capacity of the tank can be verified on the specification sheet s of this manual Perform the following operations to delime the dishmachine 1 Verify stand...

Page 18: ... under a faucet For stubborn debris a toothpick can be used to dislodge any obstructions from the perforations Do not beat strainers on waste cans once bent they will not work properly 4 If hard water is present install an HTS 11 into the water line connecting to the dishmachine see section Plumbing the Dishmachine 5 Ensure that all wash and or rinse arms are secure in the machine before operating...

Page 19: ...nect or replace wires in motor 2 Verify delime switch triggers input on PLC If not check wiring replace membrane 3 Replace 4 Review fault screen for active faults Motor operates on delime wash but not on automatic 1 Defective start switch 2 Defective circuit in manual wash switch 3 Loose or broken wires 1a Check fault screens to verify no faults would prevent the machine from running a cycle 1b Ve...

Page 20: ...se water does not meet minimum criteria indicated machine data plate 3 Rinse heaters damaged 4 Setpoint screens set low 1 Replace if necessary 2 Adjust as required 3 Check amperages Replace if necessary 4 Adjust rinse tank setpoint Machine doesn t drain when power button is pressed 1 Drain clogged 2 Standpipe not removed prior to drain 3 Defective drain valve 1 Remove obstruction 2 Remove standpip...

Page 21: ...machine will start draining 5 Once the drain cycle is complete open the door and verify that the wash tank is empty If the wash tank is not empty close the door and press the power button twice to start a second drain cycle 6 When the machine is fully drained reinstall the standpipe close the door and press the power button Once the fill cycle is complete the machine will be ready for regular use ...

Page 22: ...tions Fill The machine is in the initial fill cycle Ready The machine has completed the initial fill cycle and is ready to wash Wash The machine is in the wash cycle Rinse The machine is in the rinse cycle Drain The machine has been turned off and is draining 3 Line C will display the wash tank temperature and rinse line pressure If a fault is present FAULT will replace the rinse line pressure If ...

Page 23: ...not overfilled manually trigger the float switch and verify status of input on PLC Fault 3 Indicates the horizontal float switch opened for more than 5 seconds Allow cycle to complete to determine if fault 3 clears If not open the door and verify the standpipe is fully seated strainers are in place and water level is low Fault 4 Indicates Sanisure was active for the maximum wash cycle time Verify ...

Page 24: ...ss OK to enter highlight mode for line B Press or to make any adjustments needed Fill Time 5 to 20 seconds Press OK to confirm adjustments 2 Line C shows the detergent time Press the or to highlight line C Press OK to enter highlight mode Press or to make any adjustments needed Detergent Time 5 to 10 seconds Press OK to confirm adjustments 3 Line D displays the rinse aid time Press or to highlight...

Page 25: ... highlight line B Press OK to enter highlight mode Press or to make any adjustments needed Wash Time 75 to 268 seconds Press OK to confirm adjustments 2 Line C shows the rinse time Press or to highlight line C Press OK to enter highlight mode Press or to make any adjustments needed Rinse Time 8 5 to 13 seconds Press OK to confirm adjustments 3 Line D shows the drain time Press or to highlight line...

Page 26: ...ghlight line B Press OK to enter highlight mode Press or to make any adjustments needed Detergent Time 5 to 10 seconds Press OK to confirm adjustments 2 Line C shows the rinse aid time Press or to highlight line C Press OK to enter highlight mode Press or to make any adjustments needed Rinse Aid Time 8 to 12 seconds Press OK to confirm adjustments 3 Line D will display the sanitizer time only show...

Page 27: ... highlight mode Press or to make any adjustments needed HT E Wash Tank Temperature 155 F to 175 F 68 C to 79 C LT E Wash Tank Temperature 115 F to 130 F 46 C to 54 C Press OK to confirm adjustments 2 Line D shows the rinse tank temperature Press or to highlight line C Press OK to enter highlight mode Press or to make any adjustments needed Rinse Tank Temperature 170 F to 190 F 77 C to 88 C Press O...

Page 28: ...ws the on option Press or to highlight line C Press OK to turn SaniSure on 3 Line D will display the SaniSure status A B C D PLC TROUBLESHOOTING MAINTENANCE SCREEN 7 SANISURE SELECT The SaniSure Select screen allows the user to turn SaniSure on or off SaniSure ensures the rinse temperatures are high enough to achieve sanitization Not applicable for AVENGER LT E Models ...

Page 29: ...RINSE TANK TEMPS TOP 00187F BOTTOM 00178F Millenium 3 Crouzet 1 Line C shows the current temperature reading of the top booster tank 2 Line D shows the current temperature reading of the bottom booster tank A B C D SCREEN 8 RINSE TANK TEMPERATURES The Rinse Tank Temperatures screen allows the user to see the temperature readings in the top and bottom rinse tanks Not applicable for AVENGER LT E Mod...

Page 30: ...highlighted at the same time 1 Line C shows the celsius option Press or to highlight line C Press OK to allow display to read temperatures in celsius 2 Line D shows the fahrenheit option Press or to highlight line D Press OK to allow display to read temperatures in fahrenheit A B C D A B C D PLC TROUBLESHOOTING MAINTENANCE 24 SCREEN 11 INPUT OUTPUT SCREEN 10 TEMPERATURE SELECT The temperature sele...

Page 31: ... OK for 10 seconds on screen 13 to reset timer to default settings SCREEN 13 RESET TO FACTORY SCREEN 12 WASH RINSE INJECTOR PRESSURE TEMPERATURE READINGS Screen 13 shows the wash rinse injector pressure and temperature readings The Reset to Factory screen allows user to reset the machine to factory default settings Reset to Factory Default Set points Press OK for 10 seconds to reset Millenium 3 Cr...

Page 32: ...ALS FRACTIONS 1 32 ANGLES 1 2 LET REVISION CONTROL ORIG DRWN BY DATE 05700 004 00 98 A MACHINE AVENGER HT ES 208 60 1 Roger Cox 10 3 2012 Yes E D WO 1 ITEM QTY DESCRIPTION PART NUMBER 1 1 Left Shroud 05700 003 37 04 2 1 Kick Panel Assembly see pg 28 05700 004 05 62 3 1 Door Assembly see pg 32 05700 004 04 21 4 1 Shroud Top 05700 003 37 06 5 1 Shroud Right 05700 003 37 05 6 1 Sump see pg 34 05700 0...

Page 33: ...TION PART NUMBER 1 1 Drain Pump 04730 004 18 89 2 1 Pump Assembly w Mounting Bracket and Hoses 05700 004 04 04 3 1 F Channel Control Box LT E 05700 004 12 01 4 1 Control Box Slide 115V 05700 004 11 52 5 1 Plumbing Assembly 05700 004 18 93 4 1 2 5 3 ...

Page 34: ...9 1 Terminal Box Cover not shown 05700 003 27 70 3 1 Strain Relief 05975 003 37 56 4 1 Terminal Block Track 05700 000 43 60 5 2 Terminal Block 05940 500 02 19 6 2 10 24 Lock Nut 05310 373 01 00 7 1 Decal Copper Conductors 09905 011 62 72 8 1 Ground Lug 05940 200 76 00 6 7 5 4 8 1 3 2 TERMINAL BLOCK BOX ASSEMBLY PARTS ...

Page 35: ...29 CONTROL PANEL PARTS 1 8 3 2 4 5 6 7 ...

Page 36: ...1 48 2 3 Heater Gasket 05330 100 01 10 1 480V Heater Gasket 05330 004 13 19 3 1 Rinse Booster see page 40 Rinse Tank Assembly 05700 004 01 15 4 1 Pump Cover Rinse Aid 04320 004 10 38 5 1 Control Box see page 31 32 05700 004 09 05 6 1 Vertical Float Switch 05930 011 48 98 7 1 Horizontal Float Switch 06680 004 05 50 8 1 Start Button 05930 004 04 22 Models with 480V Control Box ...

Page 37: ...ylon Insert 05310 373 01 00 4 1 Cover Control Dielectric 05700 004 06 12 5 2 Power Supply 100 240VAC 12 DC 1 2A 15 Watt 05950 004 11 16 6 1 PLC Crouzet Controller 05945 004 01 05 7 1 Din Rail 8 Long 05700 004 09 42 8 1 Terminals 88970317 M3 MA SET XD26 RBT 05700 004 05 08 9 1 W Kick Panel Avenger HT ES 05700 004 04 28 10 1 F Cover Kick Panel 05700 004 11 27 11 1 Harness Ribbon to PLC not shown 059...

Page 38: ...32 208 230V CONTROL BOX PARTS C1 HC1 HC2 HC3 11 5 10 4 2 8 11 1 12 VIO WHT ORG WHT WHT RED BLUE WHT 9 2 2 5 3 5 5 5 2 8 11 7 ...

Page 39: ... 4 2 Terminal Board 05940 021 94 85 5 4 Relay 05945 004 10 48 6 1 Cover Control Box Undercounter 480V 05700 004 11 39 7 1 Plug 2 6 Louvered Heyco 2596 05975 003 77 39 8 1 Din Rail 3 Long 05700 011 84 65 9 1 Panel Ele 208 05700 004 24 44 10 8 Nut Lock 6 32 Hex w Nylon Insert 05310 373 03 00 11 9 Nut Lock 10 24 S S Hex w Nylon Insert 05310 373 01 00 12 2 Screw 10 32 X 3 8 Phillips Pan Head 05305 173...

Page 40: ... ON NEXT ASSM 3D MODEL TOLERANCES UNLESS OTHERWISE SPECIFIED DIMENSIONS IN INCHES 3 PL DECIMALS 2 PL DECIMALS FRACTIONS 1 32 ANGLES 1 2 N A N A N A AVENGER HT E 05700 004 11 40 Yes 2 3 26 2 7 10 1 1 1 1 2 3 4 2 5 6 ITEM QTY DESCRIPTION PART NUMBER 1 2 Peripump 36 RPM 24VDC 04320 004 09 56 2 4 Contactor 24 VDC 460V Max 5HP 05945 003 75 22 3 1 Holder BM6031SQ SINPO Fuse Bussman 05920 011 72 89 4 1 F...

Page 41: ...35 115V CONTROL BOX PARTS ITE 2 3 4 5 6 7 8 9 13 14 15 4 4 2 5 6 8 9 7 3 1 1 ...

Page 42: ...5310 373 01 00 3 1 Lug Panduit Ground 05940 200 76 00 4 2 Contactor GE 110V 05945 109 05 69 5 17 Screw 10 32 X 3 8 Phillips Pan HD 05305 173 26 00 6 1 Multimate Socket 05940 002 31 33 7 1 Connector SQ Receptacle 05940 002 31 33 8 4 Screw 3 8 Pan Head 05305 171 02 00 9 12 Screw 6 32 X 1 2 05305 002 74 99 Cover Control Box Avenger LT E not shown 05700 004 11 54 ...

Page 43: ...37 CHEMICAL FEEDER PUMP ASSEMBLY PARTS ITEM QTY DESCRIPTION PART NUMBER 1 2 Chemical Pump w Squeeze Tube 04320 004 10 39 2 2 Chemical Pump Complete Assembly w Motor 04320 004 09 56 1 2 ...

Page 44: ...8 12 16 15 14 13 11 4 10 9 7 17 18 6 5 4 3 2 1 DOOR ASSEMBLY PARTS 38 19 QT ITEM 1 1 2 2 20 22 Reed Switch Enlarged 24 23 ...

Page 45: ...4 37 13 2 Hinge Spacer 05700 003 33 42 14 1 Left Hinge Weldment 05700 003 32 71 15 6 1 4 20 x 1 1 2 Hex Head Screw N A 16 2 Door Hinge Stop 05700 003 32 55 17 1 Door Magnet 05930 002 88 42 18 2 6 32 Locknut N A 1 Right Hinge Weldment not shown 05700 003 32 72 2 10 32 x 1 4 Screw not shown N A 2 Washer not shown 05311 174 01 00 19 1 Door Safety Reed Switch 05930 003 31 44 20 2 Door Spring Assembly ...

Page 46: ...40 WASH DRAIN MOTOR ASSEMBLY PARTS 10 11 12 13 1 2 3 4 5 9 8 6 7 ...

Page 47: ... Wash Arm Assembly 05700 021 39 23 6 2 Wash Arm Plug ES2000 05700 011 35 92 7 1 Wash Halo 05700 004 03 22 8 41 Locknut 1 4 20 Hex w Nylon Insert N A 9 1 Wash Manifold 05700 004 08 96 10 1 Pump Assembly w Mounting Bracket and Hoses 05700 004 04 04 11 1 Drain Pump 04730 003 91 41 1 Drain Pump 115V 04730 004 18 89 12 1 Drain Hose 05700 004 08 21 13 3 Clamp Reg Range 1 1 16 to 2 HS24 04730 719 18 00 ...

Page 48: ... ASSEMBLY PARTS ITEM QTY DESCRIPTION PART NUMBER Complete Wash Arm Assembly 05700 021 39 23 1 1 Wash Arm w Plug 05700 021 46 58 2 1 Bearing Assembly 05700 021 35 97 3 1 O Ring 05330 002 60 69 4 1 End Plugs 05700 011 35 92 ...

Page 49: ...1 2 Rinse Arm Plugs 05700 004 05 23 2 1 Nozzle 04730 004 01 07 3 1 Washer Rinse Arm 05330 011 42 10 4 1 Bearing Rinse Arm 03120 004 12 13 5 1 Bushing Rinse Head 05700 021 33 84 6 1 O Ring Silicon 05330 002 60 69 7 1 Rinse Retaining Rinse Head Bushing 05340 112 01 11 8 1 Rinse Hub 05700 004 03 77 8 2 3 6 7 3 1 5 4 ...

Page 50: ...E FREE FROM ALL BURRS AND SHARP EDGES DO NOT SCALE DRAWING THIS PRINT IS THE PROPERTY OF JACKSON WWS INC AND IS SUBJECT TO RECALL AND RETURN ON DEMAND ANY USE DISCLOSURE REPRODUCTION DUPLICATION TRACING OR USE OF INFORMATION CONTAINED HEREIN IN ANY MANNER DETRIMENTAL TO THE INTEREST OF JACKSON WWS INC IS FORBIDDEN ALL RIGHTS OF DESIGN RESERVED R M I NO GAUGE MATERIAL USED ON NEXT ASSM 3D MODEL TOL...

Page 51: ...ss PTD Connection 05999 004 21 58 11 1 F Tubing Copper 1 2 x 3 05700 001 05 21 12 1 F Tube 1 2 x 7 Copper 05700 001 04 66 13 1 F Copper Pipe 4 75 Long 04820 004 09 37 14 1 Elbow 1 2 NPT90 Brass 05700 002 91 02 15 1 Rinse Injector 05700 004 08 29 16 2 Plug 1 4 04760 209 01 00 17 1 Bushing 1 4 x 1 8 04730 003 05 61 18 1 Check Valve 04820 111 51 14 19 1 Nut Tube 1 8PP 04730 011 59 45 20 1 Fitting Out...

Page 52: ...46 LT E PLUMBING ASSEMBLY PARTS 4 16 17 18 20 2 14 13 11 19 15 7 3 10 5 9 6 8 12 1 11 24 25 23 22 21 26 Rinse Injector Assembly ...

Page 53: ... 1 Reducer 1 2 x 1 4 Brass 04730 003 62 16 10 1 Hardness PTD Connection 05999 004 21 58 11 1 F Tubing Copper 1 2 x 3 05700 001 05 21 12 1 F Tube AC1 2 x 7 Copper 05700 001 04 66 13 1 F Copper Pipe 4 75 Long 04820 004 09 37 14 1 Elbow 1 2 NPT90 Brass 05700 002 91 02 15 1 Elbow 1 2 45 Deg Copper F X F 04730 001 67 77 16 1 A Injector icoming AVG HT ES 05700 004 08 29 17 1 VAC Breaker 1 2 Brass Bon 04...

Page 54: ...48 RINSE TANK ASSEMBLY PARTS 8 7 6 5 2 3 4 1 ...

Page 55: ...et 05330 100 01 10 1 480V Heater Gasket 05330 011 47 79 3 8 Lockwasher Split 5 16 S S N A 4 8 Nut Hex 5 16 18 S S N A 5 1 W Booster 05700 004 04 16 1 480V Booster 05700 004 13 25 6 2 Fitting 1 4 61HD 4 Brass Nut Sleeve 05310 924 02 05 7 2 Probe Temperature 06680 002 16 80 8 2 Insulation Booster Tank Wrap 05700 004 09 57 Models with 480V Control Box ...

Page 56: ...50 WASH PUMP ASSEMBLY PARTS ITE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 15 1 2 16 17 11 3 14 13 12 10 9 8 5 6 7 4 18 ...

Page 57: ...09 9 1 Wash Pump 06105 002 16 29 1 480V Wash Pump 06105 004 07 54 10 1 Brace Motor Mount 05700 004 01 64 11 1 Elbow Pump to Wash Manifold 04720 004 02 73 12 2 Lockwasher 3 8 05311 276 01 00 13 2 Nut Hex 3 8 16 x 1 Long 05310 276 01 00 14 2 Bolt Hex 3 8 16 X1 Long 05305 276 03 00 15 1 Bottom Wash Dishcharge Hose 05700 001 22 92 16 1 O Ring Viton 05330 400 05 00 17 1 Sump Strainer 05700 004 03 73 18...

Page 58: ...52 SCHEMATICS 115 VOLT ELECTRICAL DIAGRAM ...

Page 59: ...53 SCHEMATICS 208 230 VOLT ELECTRICAL DIAGRAM ...

Page 60: ...54 SCHEMATICS 480 VOLT ELECTRICAL DIAGRAM ...

Page 61: ...55 AVENGER HT E Technical Manual P N 07610 004 04 18 Jackson WWS Inc 6209 N US Hwy 25E Gray KY 40734 USA 1 888 800 5672 www jacksonwws com ...

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