IWAKI PUMPS TD Series Instruction Manual Download Page 59

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Summary of Contents for TD Series

Page 1: ...503866228 FAX 7503866278 Singapore IWAKI Singapore Pte Ltd TEL 65 63162028 FAX 63163221 China GFTZIWAKIEngineering Trading Guangzhou TEL 86 2084350603 FAX 2084359181 Spain IWAKI Europe GmbH Spain Branch TEL 34 933770198 FAX 934740991 China GFTZIWAKIEngineering Trading Beijing TEL 86 1064427713 FAX 1064427712 Sweden IWAKI Sverige AB TEL 46 851172900 FAX 851172922 Denmark IWAKI Nordic A S TEL 45 482...

Page 2: ...problem or inconsistency is found immediately contact your distributor a Check if the delivery is correct Check the nameplate to see if the information such as model codes discharge capacity and discharge pressure are as ordered b Check if the delivery is damaged or deformed Check for transit damage and loose bolts ...

Page 3: ...t names 13 Pump 13 TD 13 Identification codes 14 Installation 15 Pump mounting 15 Before installation 15 Pipework 16 Piping layout 16 Necessary devices 17 Relief valve 17 Back pressure valve 17 Strainer 17 Pressure gauge 17 Pump inlet outlet connections 18 Tube connection 18 Union connection 18 Piping precautions 19 Prohibited piping 19 Slurry delivery 20 Wiring 21 Inverter Motor 21 Inverter Grid ...

Page 4: ...riodic inspection 29 Maintenance of IPM motor 29 Oil replacement drive unit 30 Replacement procedure 31 Wear part replacement 32 Before assembly disassembly 33 Exploded view 34 Pump head 34 TD 01 03 VC V6 34 TD 05 1 VC V6 VS 36 TD 01 03 VS 38 TD 2 4 6 8 VC V6 VS 40 TD 01 03 S6 42 TD 05 1 S6 44 TD 2 4 6 8 S6 46 Specifications Outer dimensions 48 Specifications 48 Pump 48 Inverter 49 Outer dimension...

Page 5: ...Caution Prohibited actions or specific Requirements Indicates mishandling could lead to personal injury or prop erty damage CAUTION Caution marks Prohibition mark Requirement mark Safety instructions Safety instructions Prohibited Electrical shock Caution Do not rework or alter Requirement Wear protection Grounding Export Restrictions Technical information contained in this instruction manual migh...

Page 6: ...ified conditions only Do not modify the pump Alterations to the pump carries a high degree of risk It is not the manufac turer s responsibility for any failure or injury resulting from alterations to the pump Wear protective clothing Always wear protective clothing such as an eye protection chemical re sistant gloves a mask and a face shield during disassembly assembly or maintenance work The spec...

Page 7: ...sonnel with a full understanding of the pump Any person not familiar with the product should not take part in the operation or management of the pump Closed discharge operation is not allowed Do not close a discharge line during operation Otherwise overpressure will cause liquid leakage or break the pump and piping Note for the TD series a discharge valve is not used for controlling a flow rate Do...

Page 8: ...ce temperature of the pump or pipe rises high along with liquid temperature in or right after operation Do not bring the pump close to a flammable substance Keep the pump away from a flammable substance for the prevention of fire Do not allow a leak of lubricating oil Observe local rules and regula tions for handling of oils Install a GFCI earth leakage breaker An electrical failure of the pump ma...

Page 9: ...ged pump in accordance with local rules and regulations If necessary consult a licensed industrial waste disposal company Do not cover the pump with cloth The motor temperature may build up and a fire or an electric mechanical failure may result Non freezing Frozen liquid may damage the pump and piping Drain liquid before leav ing it for a long time or use measures to prevent liquid from freezing ...

Page 10: ... pump Do not drop An impact may affect pump performance Do not use a pump that has been damaged to avoid the risk of electrical damage or shock The pump is not waterproof Do not operate the pump while wet with solu tion or water or failure or injury may result Immediately dry off the pump if it gets wet Do not clean the pump or nameplate with a solvent such as benzine and thinner This may discolou...

Page 11: ...on gear and then converted to reciprocating motion Volumetric change occurs in the pump chamber as the diaphragm moves back and forth so liquid is delivered through the outlet with the assistance of the suction and discharge check valves Suction process When the diaphragm moves back negative pressure in the pump head opens the suction check valve to take in liquid while closing the discharge check...

Page 12: ...frequency Note suction pulsation is not reduced Constant velocity cam and Phase shift Discharge Suction waveform NOTE The mechanically driven diaphragm pump including the TD by its nature involves flow pulsation during op eration The reduction mechanism can reduce but can t eliminate the pulsation completely and the pulsation becomes greater as a discharge pressure gets higher This is because the ...

Page 13: ...13 Overview Part names Part names Pump TD Driven unit Outlet Inlet Front pump head Motor Baseplate Rear pump head Nameplate Gear unit Pipe unit Terminal box Oil filler cap Oil drain port Oil gauge ...

Page 14: ...e propylene rubber PTFE Polytetrafluoroethylene e Connection type FF JIS flange UU Union HH Tube These three connection codes are standard options Other codes such as FU or UH can be selectable as necessary In this case the first code represents the inlet and the second code the outlet e g FU means JIS flange inlet union outlet Any union connection is not available for the pumps with 2 4 6 and 8 d...

Page 15: ...as level and as low as possible when it must be lifted up Fumes or vapours can be hazardous with certain solutions Ensure proper ventilation at the operation site Observe information on the appropriate drawing and specification sheet Pump mounting Before installation Check if installation doesn t adversely affect facility surrounding equipment and the pump Install the pump ac cording to the follow...

Page 16: ... Design an optimal layout to meet NPSHr especially when planning to deliver slurry If pipework directory weighs on the pump the pump may be damaged Be sure to install pipe supports P Discharge pressure monitoring gauge Back pressure valve overfeeding prevention Pipe support Suction line Injection point Flooded suction Air vent valve Drain valve Maintenance valve Y shaped strainer Suction valve shu...

Page 17: ...alve Discharge line pressure must be 0 03MPa or higher than suction line pressure Otherwise check valve may not check flow and overfeeding may result Install a back pressure valve on the discharge line to keep the mini mum pressure difference as necessary Strainer Provide a 40 mesh strainer at the end of a suction line and clean it periodically Otherwise clogging may result Pressure gauge Install ...

Page 18: ...t least 2mm from the bottom of the adapter Place an O ring into the inlet outlet unit part 70 71 Secure the tube end with the tube adapter on the inlet outlet unit by hand tightening the fitting nut NOTE The plastic fitting nut may be broken if tightened too much Union connection Connect the union socket 72 to a plastic flange or joint of your piping system Use an adhesive to secure the connection...

Page 19: ...or wider than the I D of the pump inlet Always keep the inlet of the pump below the liquid level of the supply tank flooded suction The pump suffers greater pressure loss as the piping length gets longer Excessive piping resistance may damage the pump depending on operating conditions such as liquid viscosity liquid specific gravity and pip ing length Contact us for detail Prohibited piping P P P ...

Page 20: ...valve the minimum differential pressure 0 03MPa or higher discharge pres sure than suction pressure may not be satisfied and overfeeding may occur In this case extend the dis charge line upwards to increase the pressure to the necessary level If the relief valve has opened to release overpressure and been contaminated by slurry take apart and clean the inside to remove slurry If an injection point...

Page 21: ...e motor through the U V and W lines See the diagram below for detail Wiring diagram Inverter output terminal U T1 V T2 W T3 Motor terminal U V W Black Gray White NOTE Connect an electric conduit to the ø21 5mm hole of the motor terminal box to cover the Inverter Motor wiring Always check the U V and W lines are properly connected Miswiring leads to significant pulsation in a discharge line Do not ...

Page 22: ...nal box Use an electric conduit for the Inverter Motor wiring See the dimension below for detail A conduit connection hole of I D 21 5mm is made on a 4mm thick terminal box ø21 5 4 53 80 80 Motor Aluminium terminal box Unit mm ...

Page 23: ...e a discharge line during operation Otherwise liquid leakage or pump head motor piping breakage may result due to overpressure Do not close a suction line during operation Otherwise internal parts are excessively worn by friction heat and fatal pump damage results Risk of electrical shock Be sure to turn off power to stop the pump and related devices before service is performed Check for transit d...

Page 24: ...air vent line to expel air while taking in liquid into the pump head Close the line after the pump head is filled with liquid Check the pump operation for abnormality In cold climates an electric current to the motor can double at the start of operation This overcurrent re sults when gear oil temperature is too low Run the pump with no discharge pressure until the oil warms up Turn the frequency d...

Page 25: ...nges a flow rate with the inverter controlling a motor speed NOTE Observe the allowable control frequency range at each model or the IPM motor may break Note that the following data is based on operation at the maximum discharge pressure see page 48 TD 01 03 05 1 2 4 6 60Hz TD 6 8 10 60Hz Turn the frequency dial clockwise to increase and anticlockwise to decrease Hz and a flow rate Operation Drive...

Page 26: ... them afterwards Frozen liquid may damage the pump and piping Remove liquid completely in winter Band heaters can be used to keep the pump and piping warm when suspending operation just for a short period of time in winter Resumption after a long period of stoppage When operation is resumed after a long period of stoppage one week later do not run the pump without com missioning Always check a tan...

Page 27: ... wires as necessary Power fuse has blown Inspect solve the root cause of the blowout Power voltage reduction Inspect solve the root cause of the reduction Overpressure discharge line Check a discharge line or check valves Out of frequency range Observe the allowable frequency See page 25 Inverter is not working Repair the inverter Replace as necessary Flow is too low NPSHr is not satisfied Review ...

Page 28: ...ressure discharge line Inspect solve the root cause of overpressure Damaged diaphragm Replace with new one Damaged gaskets or O rings Replace with new ones Misarranged valve assembly Rebuild it in correct order Loose connection of the inlet and outlet Tighten them as necessary Loose pump head fixing bolts Tighten them as necessary A noise level is too high Motor failure Replace with new one NPSHr ...

Page 29: ...a check valve valve guide valve seat and valva gasket diaphragm and tubing for heavy damage or wear at least every 6 months Part names Points to be checked Measures Check valve valve guide valve seat valve gasket O ring If they are damaged or worn Replace as soon as possible if pump perform ance has reduced Note their lives change with operating conditions such as liquid characteris tics Diaphragm...

Page 30: ...eplace the lubricating oil in the drive unit every 4000 hours operation or 1 year after delivery whichever comes first When the first time the pump is used replace the oil after 500 hours of running in period to remove initial abrasion powder Or abnormal wear may be caused The specified oil volume is about 220mL NOTE Always use the oil brand below Otherwise pump damage or in the worst case fair ma...

Page 31: ...il Replace the drain plug after the drive unit is emptied Remove old seal tape from the drain plug threads and apply new one before refitting the plug Refill gear oil The specified oil volume is about 220ml Always check an oil level comes to the middle of the oil gauge or the driven unit may fail to operate properly 2 1 3 4 Drain plug Oil cap Red mark Inspection ...

Page 32: ...ne may be under pressure Release the pressure from the discharge line before disconnecting plumbing or disassembly of the pump to avoid solu tion spray When dismantling the pump pay attention to the residual liquid in the pump head Always wear protective clothing such as an eye protection chemical resistant gloves a mask and a face shield during disassembly assembly or maintenance work Follow inst...

Page 33: ...grease Dow Corning Toray MOLYKOTE HP 500 Always apply a screw burning protective agent to the diaphragm shaft Observe the mounting direction of the valve assembly If the outlet valve assembly is mounted upside down the pump falls into closed discharge operation and excessive pressure may damage the pump or cause per sonal injury when it bursts Always fasten the pump head to the specified tightenin...

Page 34: ...0 9 3 2 4 5 7 30 31 216 7 3 2 4 5 9 10 70 70 76 78 76 76 72 73 83 84 85 22 21 20 1 Rear head Front head Valve set Valve set Inch the motor or rotate the motor fan by hand to extend the pump shaft to the maximum length when mounting the diaphragm Fas ten the diaphragm into the shaft through the retainer until it bottoms out and will not turn further Pump shaft Retainer Apply the specified grease on...

Page 35: ...l 30 Diaphragm 1 PTFE EPDM 4000hrs or 6 months 31 Retainer 1 SUS304 70 Inlet pipe unit 1 PVC 71 Outlet pipe unit 1 PVC 72 Union socket 2 PVC 73 Nut 2 PVC 76 O ring 2 FF1 FF3 HH3 UU3 1 FF2 FF4 VC V6 8000hrs or 1 YR FKM EPDM 77 Flange elbow unit 1 PVC 78 Flange unit 1 FF1 FF2 2 FF3 PVC 83 Tube adapter 2 PVC 84 Stopper 2 SS400 85 Fitting nut 2 CFRPVDF 216 Oil seal 1 NBR 8000hrs or 1 YR The parts with...

Page 36: ...he shaft through the retainer until it bottoms out and will not turn further Pump shaft Rotate anticlockwise to remove diaphragm Diaphragm CAUTION Observe the mount ing direction Union UU3 Flange FF1 FF3 Tube HH3 Flange FF2 FF4 Flange FF1 FF4 Flange FF2 FF3 Union UU3 Tube HH3 Rear head Front head 70 70 30 31 78 77 76 76 76 85 84 83 73 72 76 71 10 9 3 2 4 5 7 22 21 20 7 3 2 4 5 9 10 76 78 76 76 72 ...

Page 37: ...et 2 PVC 73 Nut 2 PVC 76 O ring 2 FF1 FF3 HH3 UU3 1 FF2 FF4 VC V6 VS 8000hrs or 1 YR FKM EPDM EPDM 77 Flange elbow unit 1 PVC 78 Flange unit 1 FF1 FF2 2 FF3 PVC 83 Tube adapter 2 PVC 84 Stopper 2 SS400 85 Fitting nut 2 CFRPVDF 214 Oil seal assy 1 8000hrs or 1 YR 217 Oil seal gasket 1 Nonasbestos Every time the oil seal assy is dismantled 218 Hex socket head bolt 4 Steel The parts with an estimated...

Page 38: ... HH3 Flange FF2 FF4 Flange FF1 FF4 Flange FF2 FF3 Union UU3 Tube HH3 Rear head Front head Valve set Valve set CAUTION Observe the mount ing direction CAUTION Observe the mount ing direction Inch the motor or rotate the motor fan by hand to extend the pump shaft to the maximum length when mounting the diaphragm Fas ten the diaphragm into the shaft through the retainer until it bottoms out and will ...

Page 39: ... or 6 months 31 Retainer 1 SUS304 70 Inlet pipe unit 1 PVC 71 Outlet pipe unit 1 PVC 72 Union socket 2 PVC 73 Nut 2 PVC 76 O ring 2 FF1 FF3 HH3 UU3 1 FF2 FF4 EPDM 8000hrs or 1 YR 77 Flange elbow unit 1 PVC 78 Flange unit 1 FF1 FF2 2 FF3 PVC 83 Tube adapter 2 PVC 84 Stopper 2 SS400 85 Fitting nut 2 CFRPVDF 216 Oil seal 1 NBR 8000hrs or 1 YR The parts with an estimated life are wear parts and need t...

Page 40: ...2 4 4 5 5 70 29 20 218 30 31 214 217 74 1 Rear head Front head CAUTION Observe the mount ing direction Inch the motor or rotate the motor fan by hand to extend the pump shaft to the maximum length when mounting the diaphragm Fasten the dia phragm into the shaft through the retainer until it bottoms out and will not turn further Pump shaft Retainer Apply the specified grease onto the sur face See p...

Page 41: ...1 8000hrs or 1 YR 217 Oil seal gasket 1 Nonasbestos Every time the oil seal assy is dismantled 218 Hex socket head bolt 4 Steel The parts with an estimated life are wear parts and need to be replaced periodically The listed number of parts is required to consist of one single pump head except for parts 70 and 71 NOTE Retighten the pump head mounting bolts evenly to the following torque in diagonal...

Page 42: ... set Inch the motor or rotate the motor fan by hand to extend the pump shaft to the maxi mum length when mounting the diaphragm Fasten the diaphragm into the shaft through the retainer until it bottoms out and will not turn further Pump shaft Retainer Apply the specified grease onto the surface See page 33 for detail Rotate an ticlockwise to remove diaphragm Diaphragm CAUTION Observe the mount ing...

Page 43: ...eel 30 Diaphragm 1 PTFE EPDM 4000hrs or 6 months 31 Retainer 1 SUS304 70 Inlet pipe unit 1 SUS316 71 Outlet pipe unit 1 SUS316 75 Gasket 2 PTFE 8000hrs or 1 YR 216 Oil seal 1 NBR 8000hrs or 1 YR The parts with an estimated life are wear parts and need to be replaced periodically The listed number of parts is required to consist of one single pump head except for parts 70 and 71 NOTE Retighten the ...

Page 44: ...lve set Hold the fitting 9 with a span ner when tightening the pipe unit 70 71 to the pump head Inch the motor or rotate the motor fan by hand to extend the pump shaft to the maximum length when mounting the diaphragm Fasten the dia phragm into the shaft through the retainer until it bottoms out and will not turn further Pump shaft Retainer Apply the specified grease onto the sur face See page 33 ...

Page 45: ...iner 1 SUS304 70 Inlet pipe unit 1 SUS316 71 Outlet pipe unit 1 SUS316 75 Gasket 2 PTFE 8000hrs or 1 YR 214 Oil seal assy 1 8000hrs or 1 YR 217 Oil seal gasket 1 Nonasbestos Every time the oil seal assy is dismantled 218 Hex socket head bolt 4 Steel The parts with an estimated life are wear parts and need to be replaced periodically The listed number of parts is required to consist of one single p...

Page 46: ...ront head Valve set Valve set Inch the motor or rotate the motor fan by hand to extend the pump shaft to the maximum length when mounting the diaphragm Fasten the dia phragm into the shaft through the retainer until it bottoms out and will not turn further Pump shaft Retainer Apply the specified grease onto the sur face See page 33 for detail Diaphragm CAUTION Observe the mount ing direction CAUTI...

Page 47: ... 8 Stainless steel 81 Hexagon bolt 8 Stainless steel 82 Spring washer 8 Stainless steel 214 Oil seal assy 1 8000hrs or 1 YR 217 Oil seal gasket 1 Nonasbestos Every time the oil seal assy is dismantled 218 Hex socket head bolt 1 Steel The parts with an estimated life are wear parts and need to be replaced periodically The listed number of parts is required to consist of one single pump head except ...

Page 48: ...ºC and the max discharge pressure and may increase as the pressure reduces 2 Flow rate reduces by about 10 30 of the rated values above when viscous liquid is delivered TD VS TD 01 M01TD 03 M03TD 05 M05 TD 1 M1 TD 2 M2 TD 4 M4 TD 6 M6 TD 8 M8 Flow rate l h 7 2 14 4 24 48 138 252 378 510 l min 0 12 0 24 0 4 0 8 2 3 4 2 6 3 8 5 Max discharge press MPa 1 0 0 5 0 4 0 3 Repeatability 2 FS Linearity 2 F...

Page 49: ...ump colour RAL5002 or Munsell colour system 7PB2 11 Weight 4 kg VC V6 VS 16 17 20 25 S6 20 22 25 33 1 Represents the stroke rate per pump head 2 Represents the allowable highest lift in the operation with an open ended discharge line and a clean water at 25ºC and the max discharge pressure 3 The TD 01 03 05 delivers a small amount of liquid per shot and so air can be easily trapped in the suction ...

Page 50: ...n Direction code 3 398mm for the VS type 4 113mm for the VS type 5 25mm for the VS type 6 399mm for the VS type WEM 1 S6 CD 2 1 2 3 4 Size L a b c d e f g L a b c f g L a b c d f g L a b c e f g TD 01 302 234 153 91 55 55 15 246 345 98 91 15 302 290 153 91 55 15 246 290 98 91 55 15 TD 03 302 234 153 91 55 55 15 246 345 98 91 15 302 290 153 91 55 15 246 290 98 91 55 15 TD 05 302 264 138 91 55 55 15...

Page 51: ... code 2 CD stands for Connection Direction code UU type Dimensions in mm WEM 1 VC V6 VS CD 2 3 Size L a b c d f g TD 01 355 419 115 91 109 VP16 TD 03 355 419 115 91 109 VP16 TD 05 355 453 98 91 109 VP16 TD 1 355 453 98 91 109 VP16 1 WEM stands for Wet End Material code 2 CD stands for Connection Direction code 553 220 250 4 ø12 15 3 2 15 140 170 c d b a L f g 553 15 140 170 c b a L f g 220 250 4 ø...

Page 52: ...inverter setting TD VC V6 TD 01 M01 TD 03 M03 TD 05 M05 TD 1 M1 Specifications Outer dimensions 10 20 30 40 50 60 6 ℓ min ℓ H 0 05MPa 1 0MPa Hz 0 0 05 0 10 0 15 0 20 0 25 0 3 6 9 12 15 10 20 30 40 50 60 0 05MPa 1 0MPa 0 0 05 0 10 0 15 0 20 0 25 0 30 0 35 0 40 0 3 6 9 12 15 18 21 24 Hz ℓ min ℓ H 10 20 30 40 50 60 0 05MPa 1 0MPa 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 6 12 18 24 30 36 42 48 Hz ℓ min ℓ H...

Page 53: ...min ℓ H 10 20 30 40 50 60 0 05MPa 0 3MPa 0 1 2 3 4 5 6 7 8 9 10 0 60 120 180 240 300 360 420 480 540 600 Hz ℓ min ℓ H 10 20 30 40 50 60 0 05MPa 0 4MPa 0 1 2 3 4 5 6 7 8 0 60 120 180 240 300 360 420 480 Hz ℓ min ℓ H 10 20 30 40 50 60 6 ℓ min ℓ H 0 05MPa 0 5MPa Hz 0 1 2 3 4 5 0 60 120 180 240 300 Specifications Outer dimensions ...

Page 54: ... 30 40 50 60 0 05MPa 1 0MPa 0 0 05 0 10 0 15 0 20 0 25 0 30 0 35 0 40 0 3 6 9 12 15 18 21 24 Hz ℓ min ℓ H 10 20 30 40 50 60 0 05MPa 1 0MPa 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 6 12 18 24 30 36 42 48 Hz ℓ min ℓ H 10 20 30 40 50 60 6 0 05MPa 1 0MPa 0 0 25 0 15 0 50 30 0 75 45 1 00 60 1 25 75 1 50 90 ℓ min ℓ H Hz Specifications Outer dimensions ...

Page 55: ... 1 2 3 4 0 60 120 180 240 ℓ min ℓ H Hz 10 20 30 40 50 60 6 0 05MPa 0 5MPa 0 1 2 3 4 5 0 60 120 180 240 300 ℓ min ℓ H Hz 10 20 30 40 50 60 0 05MPa 0 4MPa 0 1 2 3 4 5 6 7 8 0 60 120 180 240 300 360 420 480 ℓ min ℓ H Hz 10 20 30 40 50 60 0 05MPa 0 3MPa 0 1 2 3 4 5 6 7 8 9 10 0 60 120 180 240 300 360 420 480 540 600 ℓ min ℓ H Hz ...

Page 56: ...10 20 30 40 50 60 6 0 05MPa 1 0MPa 0 0 05 0 3 0 10 6 0 15 9 0 20 12 0 25 15 0 30 18 Hz ℓ min ℓ H TD 05 M05 TD 1 M1 10 20 30 40 50 60 6 0 05MPa 1 0MPa 0 0 1 0 6 0 2 12 0 3 18 0 4 24 0 5 30 0 6 36 Hz ℓ min ℓ H 10 20 30 40 50 60 6 0 05MPa 1 0MPa 0 0 25 0 50 0 75 1 00 1 25 0 15 30 45 60 75 Hz ℓ min ℓ H Specifications Outer dimensions ...

Page 57: ...57 Specifications ...

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Page 60: ...503866228 FAX 7503866278 Singapore IWAKI Singapore Pte Ltd TEL 65 63162028 FAX 63163221 China GFTZIWAKIEngineering Trading Guangzhou TEL 86 2084350603 FAX 2084359181 Spain IWAKI Europe GmbH Spain Branch TEL 34 933770198 FAX 934740991 China GFTZIWAKIEngineering Trading Beijing TEL 86 1064427713 FAX 1064427712 Sweden IWAKI Sverige AB TEL 46 851172900 FAX 851172922 Denmark IWAKI Nordic A S TEL 45 482...

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