ITW GSE Hobart PoWerMaster 2400 Series, Manual

Page: 66 / 91

Operation Manual - PoWerMaster® 2400 – 30 - 90 kVA
Trouble Shooting & Repair
Document no. 578.650BB Page 66 of 91
Continued from previous page
Error code 2nd. Corrective action 3rd. Corrective action 4th. Corrective action
1501 Check fuse F5 Set fans to ”Boost” and check voltage
B & – and PWM & –
at fan terminals (10 V) Check dust filters
Replace Control Board A1
Replace Interface Board A2
1502 Check fuse F5 Set fans to ”Boost” and check voltage
B & – and PWM & –
at fan terminals (10 V) Check dust filters
Replace Control Board A1
Replace Interface Board A2
2000 - 2024 Replace Control Board A1 Replace Interface Board A2 Replace Inverter Module
3000 Check voltage set-up value Replace Control Board A1 Replace Interface Board A2
3100 Replace Control Board A1 Replace Interface Board A2
3500 Check voltage set-up value Replace Control Board A1 Replace Interface Board A2
4000 Remove overload and press start Replace Control Board A1 Replace Interface Board A2
4100 Remove overload and press start Replace Control Board A1 Replace Interface Board A2
4200 Remove overload and press start Replace Control Board A1 Replace Interface Board A2
4300 Remove overload and press start Replace Control Board A1 Replace Interface Board A2
4400 Remove overload and press start Replace Control Board A1 Replace Interface Board A2
4500+code Disconnect load / output cable Replace Control Board A1 Replace Interface Board A2
4600+code Check output filter capacitors C7-C9 Check output transformer T2 Replace Control Board A1
Replace Interface Board A2
4700+code Check output filter capacitors C7-C9 Check output transformer T2 Replace Control Board A1
Replace Interface Board A2
4800 Check DC voltage Check output voltage/feedback voltage Replace Control Board A1
Replace Interface Board A2
Replace Inverter Module
5000 Let the unit cool down and press start to
reset Check dust filters and fans Check(short circuit sensor) replace sensor
TH if necessary
Replace Control Board A1
Replace Interface Board A2
5100 Check set-up value Remove load and check output cabling Replace T5
Replace Control Board A1
Replace Interface Board A2
5101 Check / replace output capacitors
5200 Check set-up value Remove load and check output cabling for
insulation failure Replace Control Board A1
Replace Interface Board A2
6001 Check set-up value Remove load and check output cabling Replace Control Board A1
Replace Interface Board A2
6002 Check set-up value Remove load and check output cabling Replace Control Board A1
Replace Interface Board A2
6101 Remove load and let plug cool down Check connector / output cabling for any
malfunction Replace Control Board A1
Replace Interface Board A2
6102 Remove load and let plug cool down Check connector / output cabling for any
malfunction Replace Control Board A1
Replace Interface Board A2
6201 Check / correct installation Replace NCR Board A10 Replace Control Board A1
Replace Interface Board A2
6202 Check / correct installation Replace NCR Board A10 Replace Control Board A1
Replace Interface Board A2
6301 Verify that output cable is correct inserted Check / correct installation Replace Control Board A1
Replace Interface Board A2
6302 Verify that output cable is correct inserted Check / correct installation Replace Control Board A1
Replace Interface Board A2
6303 Verify that output cable is correct inserted Check / correct installation Replace Control Board A1
Replace Interface Board A2
Table continues on next page