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English 

 

31

Code 1625186897- Edition 7/2019 

 

 

If the machine has to remain inactive for a long period: 

- Press the “STOP” button Ref. 1 Fig. 15 

- Press the “EMERGENCY STOP” Ref. 2 Fig. 15. 

- Turn on the supply power automatic differential switch. 

- Turn off the isolation valve. 

During periods of inactivity the weather must be protected against atmospheric agents, dust and 

humidity which could damage the motor and the electrical system. 

To restart the machine after periods of inactivity, consult the manufacturer.  

 

17.0 SCRAPPING THE UNIT 

If the machine is to be scrapped, it must be dismantled into parts of the same material, to be disposed 

of according to the local regulations in 

force

 

ALWAYS RESPECT THE REGULATIONS IN FORCE FOR DISPOSING OF OLD  OIL AND 

OTHER POLLUTING MATERIALS SUCH AS SOUND-DEADENING, FOAM, ETC. 

 

18.0 LIST OF SPARE PARTS FOR ROUTINE MAINTENANCE 

 

Code

 

DESCRIPTION

 

7.5kw  11kW  15 kW  18.5kW  22kW  30kW 

37kW 

1625 1551 32 

Pre-foam 

 

 

 

 

 

 

 

1625 1833 83 

Pre-foam 

 

 

 

 

 

 

 

1625 1737 10

  Suction filter 

 

 

 

 

 

 

 

1625 1737 33 

Suction filter 

 

 

 

 

 

 

 

1625 1736 72 

Suction filter 

 

 

 

 

 

 

 

1625 1656 30 

Oil filter 

 

 

 

 

 

 

 

1625 1656 31

  Oil filter 

 

 

 

 

 

 

 

1625 1656 32

  Oil filter  

 

 

 

 

 

 

 

1625 1657 73 

Oil seperate element 

 

 

 

 

 

 

 

1625 1828 65 

Oil seperate element 

 

 

 

 

 

 

 

1625 1828 66 

Oil seperate element 

 

 

 

 

 

 

 

1625 1828 67 

Oil seperate element 

 

 

 

 

 

 

 

1625 1709 10 

Unloader kit 

 

 

 

 

 

 

 

1625 1839 60 

Unloader kit 

 

 

 

 

 

 

 

1625 1835 15 

Unloader kit 

 

 

 

 

 

 

 

1625 1837 66 

Unloader kit 

 

 

 

 

 

 

 

1625 1708 50 

MPV service kit 

 

 

 

 

 

 

 

1625 1848 44 

MPV service kit 

 

 

 

 

 

 

 

1625 1837 67 

MPV service kit 

 

 

 

 

 

 

 

1625 1837 68 

Unloader solienoid 

valve kit 

 

 

 

 

 

 

 

Oil-Fluidtech 

5L——6215 7159 00 

20L——6215 7160 00 

209L——6215 7161 00 

Motor grease-Screw Guard Slide Blue 

Cartridge(400g) ——2908 8521 10 

 

 

 

 

 

 

 

 

 

 

 

 

19.0 TROUBLE-SHOOTING AND EMERGENCY REMEDIES 

English 

 

 

30

Code 1625186897- Edition 7/2019 

 

 

15.9 BELT CHANGE AND TENSIONNING 

 

BEFORE CARRYING OUT ANY MAINTENANCE THE MACHINE MUST BE STOPPED, CUT 

OFF THE MACHINE FROM THE ELECTRICAL MAINS AND FROM THE COMPRESSED AIR 

DISTRIBUTION CIRCUIT, CHECK THAT THE MACHINE IS NOT UNDER PRESSURE. 

 

Tightening or retightening new belts 

Proceed as follows: 

- Remove the panel on belt canopy Ref. 1 Fig. 21. 

- Slacken the bolt under the motor Ref. 2 Fig. 21 

- Loosen the locknut Ref. 2 Fig. 21 

- Turn motor pulley and remove the belt one by one Ref. 3 Fig. 21 

- Turn motor pulley and install new belt one by one Ref. 3 Fig. 211 

- Adjust the belt tension.(Please take the table of belt tension as reference) 

- Lock the locknut again Ref. 2 Fig. 21 

- Close the bolts again Ref. 2 Fig. 21 

- Refit the panel on Belt Canopy Ref. 1 Fig. 21. 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Model  Working 

Code 

Qty of 

Frequency of new belt

hz

 

Frequency of old 

belt

hz after test

 

TH7.5

 

1625 1643 31 

78.67-81.61 70.01-71.01 

 

10 

1625 1643 32 

80.5-83.5 71.5-73 

TH11

 

1625 1643 31 

76.98-82.98 67.15-73.15 

 

10 

1625 1643 31 

91.72-97.72 80.08-86.08 

TH15

 

1625 1643 32 

86.11-92.11 75.15-81.15 

 

10 

1625 1643 32 

86.74-92.74 75.71-81.71 

TH18.5

 

1625 1825 70 

84.72-90.72 73.93-79.93 

 

10 

1625 1835 14 

82.37-88.37 71.88-77.88 

TH22

 

1625 1834 84 

84.6-90.6 73.83-79.83 

 

10 

1625 1834 85 

90.99-96.99 79.44-75.55 

TH30

 

1625 1846 47 

75.58-81.58 65.92-71.92 

 

1625 1846 47 

76.31-82.31 66.56-72.56 

 

10 

1625 1846 47 

79.71-85.71 69.54-75.54 

TH37

 

1625 1846 46 

75.59-81.59 65.93-71.93 

 

1625 1846 46 

75.59-81.59 65.93-71.93 

 

10 

1625 1846 47 

73.7-79.7 64.27-70.27 

 

16.0 PERIODS OF INACTIVITY

 

                       

                                                      

FIG. 20

 

       

 

                                                                            

 

                                                                            

Summary of Contents for TM356-15500

Page 1: ......

Page 2: ...6 0 DANGER ZONES 7 0 SAFETY DEVICES 8 0 POSITION OF SIGNS DATA PLATES 9 0 COMPRESSOR ROOM 10 0 TRANSPORT AND HANDLING 11 0 UNPACKING 12 0 INSTALLATION 13 0 DIMENSIONS AND TECHNICAL DATA 14 0 MACHINE I...

Page 3: ...s on the compressor unit The installation of the compressor unit and all operations involving it must be performed in conformity with the regulations in force concerning electric plants and personal s...

Page 4: ...e breathed by humans or used on direct contact with foodstuffs These uses are allowed if the compressed air produced is filtered by means of a suitable filtering system as per the applicable standards...

Page 5: ...nd authorized personnel Any with the machine or alterations not approved beforehand by the Manufacturer relieve the latter of responsibility for any damage resulting from the above actions ATTENTION U...

Page 6: ...ion 7 2019 6 0 DANGERS ZONES 1 2 3 7 8 FIG 4 2 DANGEROUS ELECTRIC VOLTAGE 6 HOT PARTS 3 AIR NOT FIT FOR BREATHING 7 MOVING PARTS 4 NOISE 8 FAN ROTATING 9 MACHINE WITH AUTOMATIC START Risks present on...

Page 7: ...S 1 Safety screws 2 Side panels and door to the electric panel opened with a special key 3 Fixed protection device cooling fan 4 Fixed protection device pulleys 5 Emergency push button 6 Oil filling c...

Page 8: ...re part of the machine they have been applied for safety purposes and must not be removed or spoiled for any reason 1 Machine with automatic start 2 Air not filt for breathing Code 3 Dangers plate 8 2...

Page 9: ...for ventilation with a surface area of about 0 3 m2 each The first opening must be in a high position to evacuate the hot air the second opening must be low to allow the intake of external air for ve...

Page 10: ...ONMENT After removing the packing ensure that the machine has no visibly damaged parts If you are in doubt do not use the machine but contact the manufacturer technical assistance service or your deal...

Page 11: ...e These cables must be as indicated on the machine wiring diagram Connect the cables to the charging clamps on the electric panel and make sure they are properly tightened After the first 50 working h...

Page 12: ...screw before starting up Refer to manufacturer or dealer for further instruction If more than 6 months have passed between the inspection in the factory and the date of installation consult the manuf...

Page 13: ...IF ALL THE INSTRUCTIONS FOUND IN THIS MANUAL HAVE BEEN OBSERVED THE MACHINE CAN BE STARTED 13 0a DIMENSIONS AND TECHNICAL DATA 7 5kw Motor Power kw 7 5 Max pressure MPa 0 8 1 0 FAD m3 min 50Hz 1 06 0...

Page 14: ...NS AND TECHNICAL DATA 11 15kw Motor Power kw 11 15 Max pressure MPa 0 8 1 0 0 8 1 0 FAD m3 min 50Hz 1 64 1 37 1 95 1 84 Noise product dB A 72 72 5 Net weight kg 230 230 Power input kW 13 2 12 6 15 7 1...

Page 15: ...Edition 7 2019 13 0c DIMENSIONS AND TECHNICAL DATA 18 5 22kw Motor Power kw 18 5 Max pressure MPa 0 8 1 0 FAD m3 min 50Hz 2 92 2 46 Noise product dB A 71 9 Net weight kg 330 Power input kW 22 20 64 O...

Page 16: ...English 17 Code 1625186897 Edition 7 2019 Motor Power kw 22 Max pressure MPa 0 8 1 0 FAD m3 min 50Hz 3 32 2 78 Noise product dB A 71 9 Net weight kg 350 Power input kW 22 2 20 4 Oil load L 8 5...

Page 17: ...TECHNICAL DATA 30 37kw Motor Power kw 30 37 Max pressure MPa 0 7 0 8 1 0 0 7 0 8 1 0 FAD m3 min 50Hz 4 93 4 70 3 75 5 44 5 37 4 82 Noiose product dB A 78 5 78 5 Net weight kg 490 524 Power input kW 3...

Page 18: ...lter panel 5 Belt tightening system 6 Minimum pressure valve 7 Air oil separator with oil separating filter 8 Top up or oil filling cap 9 Control panel 10 Oil discharge 11 Oil tank 12 Control card 13...

Page 19: ...chanical installation in order to ensure good heat dissipation and reduce electromagnetism interferences Wiring shall be performed respectively according to regulations for heavy and weak current to r...

Page 20: ...ning press this button to load or unload under a certain pressure Move up button increase button Data at current position is increased by pressing this button when data are modified Menu is moved upwa...

Page 21: ...he black cursor to RUN PARA press enter button to pop up submenu Continuously press Move down button you can see run parameters and run state parameters as follows Fan current Total run time Total loa...

Page 22: ...ng for oil separator Text displays O A FILTER LIFE END when the using time of the oil separator terminates 4 Indication of early warning for lubricating oil The Text displays LUBE LIFE END when the us...

Page 23: ...en a fault occurs the controller in the main interface displays the current fault content For example when the pressure sensor failure it displays the following interface 2 Common Failures and Causes...

Page 24: ...rocess as follows Starting from the main screen see main menu 1 Press the down button until the user parameter menu 2 Press the right button to activate the submenus of the user menu 3 Press the down...

Page 25: ...l level is low top up as described in 15 4 USE OIL OF THE SAME TYPE AS THAT ALREADY IN THE MACHINE DO NOT MIX DIFFERENT TYPES OF OIL 15 3 MAINTENANCE SCHEDULE OPERATIONS THAT MAY BE CARRIED OUT BY THE...

Page 26: ...K OIL LEVEL AND TOP UP Switch off the machine using the button Ref 2 Fig 16 the machine will stop after running unloaded for few seconds Wait a few minutes for the foam in the air oil separtor tank to...

Page 27: ...ulations in force 15 7 CHANGING THE OIL see 18 0 part number for oil BEFORE CARRYING OUT ANY MAINTENANCE JOBS IT IS OBLIGATORY TO STOP THE MACHINE AND DISCONNECT IT FROM THE POWER MAINS AND FROM THE C...

Page 28: ...atures continuous operation above 90 C or in particularly severe conditions we advise changing the oil at shorter intervals than those recommended in the maintenance chart DO NOT TOP UP WITH DIFFERENT...

Page 29: ...ose the bolts again Ref 2 Fig 21 Refit the panel on Belt Canopy Ref 1 Fig 21 Model Working Code Qty of Frequency of new belt hz Frequency of old belt hz after test TH7 5 8 1625 1643 31 2 78 67 81 61 7...

Page 30: ...m 1625 1833 83 Pre foam 1625 1737 10 Suction filter 1625 1737 33 Suction filter 1625 1736 72 Suction filter 1625 1656 30 Oil filter 1625 1656 31 Oil filter 1625 1656 32 Oil filter 1625 1657 73 Oil sep...

Page 31: ...212 Edition 10 2020 1641 0018 24 Suction filter core 1625 1907 65 Oil filter 1625 1907 79 Oil seperate element 1625 1907 35 Unloader 1625 1708 50 MPV service kit Oil Fluidtech 4L 1630 1450 04 19 0 TRO...

Page 32: ......

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