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English 

 

Code 1625186897- Edition 7/2019 

 

 

1.0  GENERAL CHARACTERISTICS

 

 

The  compressor units use single-stage screw rotary air compressors with oil injection. 

The central unit comprises: 

compressor; oil separator; oil cooler and output air cooler; fan; electric start; safety and regulation devices; 

instrument panel. 

The system is self-bearing and does not require bolts or other devices to anchor it to the floor. 

The unit is completely assembled in the factory; the necessary connections for setting it up are: 

 connection to the power mains (see installation chapter)

 

 connection to the compressed air network (see installation chapter) 

The compressor-motor unit is fitted on the machine chassis by means of flexible supports: this allows 

the compressor unit to be laid directly on the floor without any need of further vibration-damping 

systems. 

 

2.0 INTENDED USE

 

 

The  compressor has been built to supply compressed air for industrial use.

 

The machine cannot be used in premises where there is a risk of fire or explosion or where work is 

carried out which releases substances into the environment which are dangerous with regard to safety 

(for example: solvents, inflammable vapours, alcohol, etc.). 

In particular the appliance cannot be used to produce air to be breathed by humans or used on direct 

contact with foodstuffs.  These uses are allowed if the compressed air produced is filtered by means of 

a suitable filtering system as per the applicable standards. 

(Consult the manufacturer for these special uses.) 

This appliance must be used only for the purpose for which it was specifically designed. 

All other uses are to be considered incorrect and therefore unreasonable. 

The Manufacturer cannot be held responsible for any damage resulting from improper, incorrect or 

unreasonable use. 

 

 

3.0 OPERATION

 

 

The electric motor and the compressor unit are coupled by means of a belt transmission.   

The compressor unit takes in the outside air through the suction valve.  The air taken in is filtered by 

panel pre-filter fitted one the panel  of the external covering and by the filter cartridge fitted upstream 

from the suction valve.  Inside the compressor unit, the air and the lubricating oil are compressed and 

sent to the oil separating filter where the oil is separated from the compressed air; the air is then filtered 

again by the oil separating cartridge to reduce the amount of suspended oil particles to a minimum.  At 

this point the two flows (of oil and air) are sent to two separate coolers where they are cooled, using a 

flow of air taken from the environment by a special fan inside the machine. 

The cooled oil returns to the circuit while the compressed air is sent to the using network. 

Refer to figure 2. 

Summary of Contents for TM356-15500

Page 1: ......

Page 2: ...6 0 DANGER ZONES 7 0 SAFETY DEVICES 8 0 POSITION OF SIGNS DATA PLATES 9 0 COMPRESSOR ROOM 10 0 TRANSPORT AND HANDLING 11 0 UNPACKING 12 0 INSTALLATION 13 0 DIMENSIONS AND TECHNICAL DATA 14 0 MACHINE I...

Page 3: ...s on the compressor unit The installation of the compressor unit and all operations involving it must be performed in conformity with the regulations in force concerning electric plants and personal s...

Page 4: ...e breathed by humans or used on direct contact with foodstuffs These uses are allowed if the compressed air produced is filtered by means of a suitable filtering system as per the applicable standards...

Page 5: ...nd authorized personnel Any with the machine or alterations not approved beforehand by the Manufacturer relieve the latter of responsibility for any damage resulting from the above actions ATTENTION U...

Page 6: ...ion 7 2019 6 0 DANGERS ZONES 1 2 3 7 8 FIG 4 2 DANGEROUS ELECTRIC VOLTAGE 6 HOT PARTS 3 AIR NOT FIT FOR BREATHING 7 MOVING PARTS 4 NOISE 8 FAN ROTATING 9 MACHINE WITH AUTOMATIC START Risks present on...

Page 7: ...S 1 Safety screws 2 Side panels and door to the electric panel opened with a special key 3 Fixed protection device cooling fan 4 Fixed protection device pulleys 5 Emergency push button 6 Oil filling c...

Page 8: ...re part of the machine they have been applied for safety purposes and must not be removed or spoiled for any reason 1 Machine with automatic start 2 Air not filt for breathing Code 3 Dangers plate 8 2...

Page 9: ...for ventilation with a surface area of about 0 3 m2 each The first opening must be in a high position to evacuate the hot air the second opening must be low to allow the intake of external air for ve...

Page 10: ...ONMENT After removing the packing ensure that the machine has no visibly damaged parts If you are in doubt do not use the machine but contact the manufacturer technical assistance service or your deal...

Page 11: ...e These cables must be as indicated on the machine wiring diagram Connect the cables to the charging clamps on the electric panel and make sure they are properly tightened After the first 50 working h...

Page 12: ...screw before starting up Refer to manufacturer or dealer for further instruction If more than 6 months have passed between the inspection in the factory and the date of installation consult the manuf...

Page 13: ...IF ALL THE INSTRUCTIONS FOUND IN THIS MANUAL HAVE BEEN OBSERVED THE MACHINE CAN BE STARTED 13 0a DIMENSIONS AND TECHNICAL DATA 7 5kw Motor Power kw 7 5 Max pressure MPa 0 8 1 0 FAD m3 min 50Hz 1 06 0...

Page 14: ...NS AND TECHNICAL DATA 11 15kw Motor Power kw 11 15 Max pressure MPa 0 8 1 0 0 8 1 0 FAD m3 min 50Hz 1 64 1 37 1 95 1 84 Noise product dB A 72 72 5 Net weight kg 230 230 Power input kW 13 2 12 6 15 7 1...

Page 15: ...Edition 7 2019 13 0c DIMENSIONS AND TECHNICAL DATA 18 5 22kw Motor Power kw 18 5 Max pressure MPa 0 8 1 0 FAD m3 min 50Hz 2 92 2 46 Noise product dB A 71 9 Net weight kg 330 Power input kW 22 20 64 O...

Page 16: ...English 17 Code 1625186897 Edition 7 2019 Motor Power kw 22 Max pressure MPa 0 8 1 0 FAD m3 min 50Hz 3 32 2 78 Noise product dB A 71 9 Net weight kg 350 Power input kW 22 2 20 4 Oil load L 8 5...

Page 17: ...TECHNICAL DATA 30 37kw Motor Power kw 30 37 Max pressure MPa 0 7 0 8 1 0 0 7 0 8 1 0 FAD m3 min 50Hz 4 93 4 70 3 75 5 44 5 37 4 82 Noiose product dB A 78 5 78 5 Net weight kg 490 524 Power input kW 3...

Page 18: ...lter panel 5 Belt tightening system 6 Minimum pressure valve 7 Air oil separator with oil separating filter 8 Top up or oil filling cap 9 Control panel 10 Oil discharge 11 Oil tank 12 Control card 13...

Page 19: ...chanical installation in order to ensure good heat dissipation and reduce electromagnetism interferences Wiring shall be performed respectively according to regulations for heavy and weak current to r...

Page 20: ...ning press this button to load or unload under a certain pressure Move up button increase button Data at current position is increased by pressing this button when data are modified Menu is moved upwa...

Page 21: ...he black cursor to RUN PARA press enter button to pop up submenu Continuously press Move down button you can see run parameters and run state parameters as follows Fan current Total run time Total loa...

Page 22: ...ng for oil separator Text displays O A FILTER LIFE END when the using time of the oil separator terminates 4 Indication of early warning for lubricating oil The Text displays LUBE LIFE END when the us...

Page 23: ...en a fault occurs the controller in the main interface displays the current fault content For example when the pressure sensor failure it displays the following interface 2 Common Failures and Causes...

Page 24: ...rocess as follows Starting from the main screen see main menu 1 Press the down button until the user parameter menu 2 Press the right button to activate the submenus of the user menu 3 Press the down...

Page 25: ...l level is low top up as described in 15 4 USE OIL OF THE SAME TYPE AS THAT ALREADY IN THE MACHINE DO NOT MIX DIFFERENT TYPES OF OIL 15 3 MAINTENANCE SCHEDULE OPERATIONS THAT MAY BE CARRIED OUT BY THE...

Page 26: ...K OIL LEVEL AND TOP UP Switch off the machine using the button Ref 2 Fig 16 the machine will stop after running unloaded for few seconds Wait a few minutes for the foam in the air oil separtor tank to...

Page 27: ...ulations in force 15 7 CHANGING THE OIL see 18 0 part number for oil BEFORE CARRYING OUT ANY MAINTENANCE JOBS IT IS OBLIGATORY TO STOP THE MACHINE AND DISCONNECT IT FROM THE POWER MAINS AND FROM THE C...

Page 28: ...atures continuous operation above 90 C or in particularly severe conditions we advise changing the oil at shorter intervals than those recommended in the maintenance chart DO NOT TOP UP WITH DIFFERENT...

Page 29: ...ose the bolts again Ref 2 Fig 21 Refit the panel on Belt Canopy Ref 1 Fig 21 Model Working Code Qty of Frequency of new belt hz Frequency of old belt hz after test TH7 5 8 1625 1643 31 2 78 67 81 61 7...

Page 30: ...m 1625 1833 83 Pre foam 1625 1737 10 Suction filter 1625 1737 33 Suction filter 1625 1736 72 Suction filter 1625 1656 30 Oil filter 1625 1656 31 Oil filter 1625 1656 32 Oil filter 1625 1657 73 Oil sep...

Page 31: ...212 Edition 10 2020 1641 0018 24 Suction filter core 1625 1907 65 Oil filter 1625 1907 79 Oil seperate element 1625 1907 35 Unloader 1625 1708 50 MPV service kit Oil Fluidtech 4L 1630 1450 04 19 0 TRO...

Page 32: ......

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