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Instruction Manual and Replacement Parts List

Stationary Integrated Systems

High Pressure Breathing Air System

UNICUS 4i -  25

Summary of Contents for UNICUS 4i - 25

Page 1: ...Instruction Manual and Replacement Parts List Stationary Integrated Systems High Pressure Breathing Air System UNICUS 4i 25 ...

Page 2: ...UNICUS 4i 1st Edition May 1993 2nd Edition March 15 2017 WARNING Rev Chg Date Notes Auth Rev Chg Date Notes Auth ...

Page 3: ...MNL 0021 FCC Compliance Statement ...

Page 4: ...1 2 HOW TO USE THE REPLACEMENT PARTS LIST 1 3 HOW TO USE THE APPENDIX 1 4 UNIT SPECIFICATIONS 1 5 COMPONENT LOCATIONS CHAPTER 2 OPERATING INSTRUCTIONS 2 1 EMERGENCY STOP BUTTON 2 2 OPERATOR INTERFACE 2 3 FILL STATION OPERATION CHAPTER 3 IK 18 1 II COMPRESSOR BLOCK 3 1 DESCRIPTION ...

Page 5: ...MNL 0021 3 2 AUTOMATIC CONDENSATE DRAIN SYSTEM ASY 4002 3 3 CONDENSATE COLLECTOR CHAPTER 4 PURIFICATION SYSTEM 4 1 INTRODUCTION ...

Page 6: ... REPLACEMENT PARTS LIST CHAPTER 5 COMPRESSOR DRIVE UNICUS 4I 5 1 VERTICAL COMPRESSOR DRIVE 5 2 MAINTENANCE OF THE V BELT AND SHEAVES 5 3 REPLACEMENT PART LIST CHAPTER 6 ELECTRICAL PANEL ASY 1191 6 1 OVERVIEW 6 2 ELECTRICAL PANEL 6 3 AC POWER REQUIREMENTS 6 4 ELECTRICAL PANEL COMPONENTS 6 5 ALARMS ...

Page 7: ...MET GAS MONITORS 8 1 DESCRIPTION 8 2 OPERATION 8 3 CALIBRATION 8 4 SENSOR REPLACEMENT 8 5 REPLACEMENT PARTS CHAPTER 9 CFS III MAINTENANCE 9 1 DESCRIPTION 9 2 FILL STATION AIR FLOW 9 3 MAINTENANCE 9 4 REPLACEMENT PARTS LIST 9 5 FILL HOSE ASSEMBLIES CHAPTER 10 UNICUS III HP AIR STORAGE 10 1 BOTTLE SPECIFICATIONS 10 2 DESCRIPTION AND MAINTENANCE ...

Page 8: ...UNICUS 4i 10 3 AUTOCASCADE SYSTEM CHAPTER 11 APPENDIX 11 1 SAFETY 11 2 UNPACKING HANDLING AND INSTALLATION 11 3 LONG TERM STORAGE 11 4 REPRODUCIBLE FORMS 11 5 REFERENCE DATA 11 6 ADDITIONAL DOCUMENTS ...

Page 9: ...MNL 0021 List of Figures CHAPTER 1 INTRODUCTION CHAPTER 2 OPERATING INSTRUCTIONS CHAPTER 3 IK 18 1 II COMPRESSOR BLOCK ...

Page 10: ...UNICUS 4i CHAPTER 4 PURIFICATION SYSTEM ...

Page 11: ...MNL 0021 CHAPTER 5 COMPRESSOR DRIVE UNICUS 4I CHAPTER 6 ELECTRICAL PANEL ASY 1191 CHAPTER 7 RFID OPTION CHAPTER 8 ENMET GAS MONITORS CHAPTER 9 CFS III MAINTENANCE ...

Page 12: ...UNICUS 4i CHAPTER 10 UNICUS III HP AIR STORAGE CHAPTER 11 APPENDIX ...

Page 13: ...MNL 0021 CHAPTER 1 INTRODUCTION 1 1 How To Use This Manual 1 1 1 Manual Safety Notices NOTICE DANGER WARNING ...

Page 14: ...UNICUS 4i 1 2 How to Use the Replacement Parts List CAUTION NOTICE Information Example ...

Page 15: ...MNL 0021 1 3 How to Use the Appendix Figure 1 1 WARNING ...

Page 16: ...UNICUS 4i 1 4 Unit Specifications 1 4 1 UNICUS 4i 25 1 4 1 1 1 4 1 2 1 4 1 3 Voltage Frequency Phase Power RPM Type ...

Page 17: ...MNL 0021 1 5 Component Locations Figure 1 2 ...

Page 18: ...UNICUS 4i Figure 1 3 ...

Page 19: ...MNL 0021 Figure 1 4 ...

Page 20: ...UNICUS 4i CHAPTER 2 OPERATING INSTRUCTIONS 2 1 Emergency Stop Button 2 2 Operator Interface 2 2 1 Badge Screen Figure 2 1 ...

Page 21: ...MNL 0021 2 2 2 Admin Main Menu Screen Figure 2 2 Figure 2 3 ...

Page 22: ...UNICUS 4i 2 2 2 1 Figure 2 4 ...

Page 23: ...MNL 0021 2 2 2 2 Figure 2 5 Figure 2 6 ...

Page 24: ...UNICUS 4i 2 2 2 3 Figure 2 7 Figure 2 8 ...

Page 25: ...MNL 0021 2 2 2 3 1 2 2 2 3 2 Figure 2 9 Figure 2 10 ...

Page 26: ...UNICUS 4i 2 2 2 3 3 2 2 2 3 4 2 2 2 4 2 2 2 5 Figure 2 11 ...

Page 27: ...MNL 0021 2 2 3 Home Screen Figure 2 12 Figure 2 13 ...

Page 28: ...UNICUS 4i 2 2 3 1 2 2 3 2 Figure 2 14 ...

Page 29: ...MNL 0021 2 2 3 3 Figure 2 15 WARNING ...

Page 30: ...UNICUS 4i 2 3 Fill Station Operation WARNING WARNING Figure 2 16 CAUTION ...

Page 31: ...MNL 0021 2 3 1 Remote Fill Connection NOTICE Figure 2 17 Connecting the Air Bottle Filling the Bottle 2 1 Disconnecting the Air Bottle 2 1 ...

Page 32: ...UNICUS 4i 2 3 1 1 2 3 1 2 2 3 1 3 ...

Page 33: ...MNL 0021 CHAPTER 3 IK 18 1 II COMPRESSOR BLOCK 3 1 Description 3 1 1 Component Location Figure 3 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 ...

Page 34: ...UNICUS 4i 3 1 2 Air Flow Diagram 3 1 3 Lubrication System 3 1 3 1 Figure 3 2 CAUTION 1 5 10 2 3 4 6 7 14 a b 8 9 13 12 11 14 b 14 b ...

Page 35: ...MNL 0021 3 1 3 2 3 1 3 3 3 1 3 4 3 1 3 5 Figure 3 3 Figure 3 4 CAUTION ...

Page 36: ...UNICUS 4i Figure 3 5 Figure 3 6 Figure 3 7 ...

Page 37: ...MNL 0021 3 1 3 6 3 1 4 Intake Filter 3 1 4 1 3 1 4 2 CAUTION Figure 3 8 1 2 3 4 ...

Page 38: ...UNICUS 4i 3 1 5 Interstage Separators 3 1 5 1 WARNING ...

Page 39: ...MNL 0021 3 1 5 2 Figure 3 9 Figure 3 10 ...

Page 40: ...UNICUS 4i 3 1 6 Compressor Valves and Valve Heads 3 1 6 1 Figure 3 11 ...

Page 41: ...MNL 0021 3 1 6 2 3 1 6 3 Figure 3 12 Figure 3 13 WARNING ...

Page 42: ...UNICUS 4i 3 1 6 4 3 1 6 4 1 3 1 6 4 2 Figure 3 14 ...

Page 43: ...MNL 0021 3 1 6 5 3 1 6 5 1 3 1 6 5 2 Figure 3 15 CAUTION 1 2 3 4 8 6 7 7 5 4 3 ...

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