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Isuzu NOVOCITI User Manual Download Page 4

iii 

 

 

 

Page 

Stop Button 

40 

Mirrors 

41 

Wheelchair Fixing Zone 

41 

Disabled Passenger Ramp 

42 

Outdoor Warning and Lighting Lamps 

44 

Fuel Tank Cover 

44 

Diagnostic Socket 

44 

Pedals 

45 

Gear Lever 

45 

Anti-Lock Braking System (ABS) 

45 

Anti-Slip Regulator (ASR) 

46 

Diesel Particle Dispenser (DPD) 

47 

6. SERVICE and MAINTENANCE 

49 

Engine Maintenance Cover 

50 

Daily İnspections 

50 

Engine Oil 

51 

Engine Coolant 

52 

Fan Belt 

55 

Air Filter 

56 

Fuel Filter 

57 

DPD Inspection and Cleaning 

59 

Drum Brakes 

60 

Tire Testing 

64 

Clutch Pedal Inspection 

64 

Gearbox Oil 

65 

Rear Axle Differential Gear Oil 

66 

Power Steering Oil 

67 

Hub Bearing Grease Oil  

67 

Lubrication of Chassis Components with Grease Oil 

67 

Windshield Washer Liquid 

68 

Windshield Wiper Blade 

69 

Using of Accumulator 

69 

Maintenance Data 

71 

Recommended Liquids, Lubrication Substances and Diesel Fuels 

73 

Troubleshooting 

74 

7. TECHNICAL INFORMATION 

81 

8. AUTHORIZED SERVICES 

84 

Summary of Contents for NOVOCITI

Page 1: ...NOVOCITI USER MANUAL Revision No 01...

Page 2: ...orized dealer or authorized service Always keep the user guide in your vehicle Due to our efforts on enhancing our vehicles there can be adjustments on shape equipment and technical areas The informat...

Page 3: ...Stopping the Engine 19 Doors open and close 20 Doors open in case of emergency 21 Steering Wheel Adjustment 22 4 CONTROLS and INDICATORS 23 Front Control Panel 24 AC 26 Heater 27 Indicator and Warnin...

Page 4: ...ons 50 Engine Oil 51 Engine Coolant 52 Fan Belt 55 Air Filter 56 Fuel Filter 57 DPD Inspection and Cleaning 59 Drum Brakes 60 Tire Testing 64 Clutch Pedal Inspection 64 Gearbox Oil 65 Rear Axle Differ...

Page 5: ...1 1 INTRODUCTION...

Page 6: ...t door entrance on the right side at the level of the step The identification plate includes the VIN number the sum of the axle load the maximum front axle load and the maximum rear load VIN number in...

Page 7: ...FROM THE NUMBER OF SEAT 6 MODEL EXTENSION S STANDARD A AIR SUSPENSION Z AIR SUSPENSION EXPORTED TO EUROPE L TRUSSED B MUNICIPAL TYPE H AIRDOOR STANDARD E MUNICIPAL TYPE ALGERIA 2 INTERURBAN TYPE 7 EN...

Page 8: ...block VEHICLE WARRANTY The warranty period and conditions of the vehicle are stated in the Warranty Certificate given with the vehicle For details of warranty conditions and transactions not covered...

Page 9: ...5 2 ADVISES CAUTIONS...

Page 10: ...condition and windshield wiper activity Windshield washer liquid level Steering wheel location and gap Operation of horn and turn signal lamps Fuel Level Operation of door locks 3 Inspection while wal...

Page 11: ...y season and region Refuelling at Fuel Stations When refuelling your vehicle Stop the engine close the doors and windows of the vehicle Do not approach the vehicle with cigarettes and other flammable...

Page 12: ...l use Improperly placed floor mats will prevent the pedals from moving smoothly Do not use the front panel space or the top of that space as a place to put rolling items that could interfere with your...

Page 13: ...colourless odourless and toxic Inhaling exhaust emissions may cause carbon monoxide poisoning Do not leave the engine running for some time in a poorly ventilated place It is particularly dangerous to...

Page 14: ...engine speed or accelerate the engine immediately before the engine has heated sufficiently A malfunction occurs if either parts do not reach and cannot be lubricated enough The exhaust pipe overheat...

Page 15: ...EN while driving Stopping the engine while driving can be quite dangerous because Brakes do not work properly Using the clutch pedal and the steering wheel will be more compelling and stiffer It may a...

Page 16: ...hicle in a safe place immediately and check Do not place your foot on the clutch pedal when you are not using the shift lever Doing so may cause early abrasion of the clutch Slow down when approaching...

Page 17: ...or snow tires Driving on Surfaces in Bad Condition Muddy or Sandy roads If the vehicle gets stuck in the sludge pressing the accelerator pedal too far will simply push the sludge deeper and make it m...

Page 18: ...hange the tires with new ones Usage of the Tire Chains Before winter comes make preparations for the use of tire chains by adjusting the length and by checking for any damage Tire chains cannot be att...

Page 19: ...obstacle and stop in case of vehicle moving Keep the Flammable Materials Away from the Vehicle The exhaust pipe is extremely hot immediately after driving Before parking make sure that there are no f...

Page 20: ...g an intermediate part Do not install accessories on the windshield or windows Do not install decorative films or other accessories on the windshield or windows Any plastic glass suction cups used to...

Page 21: ...or wheels consult with the Isuzu service Never use any wheels that are not suitable for your vehicle or different tires in different shapes which again are not suitable for your vehicle These conditi...

Page 22: ...18 3 GENERAL INFORMATION...

Page 23: ...efore starting the engine START Start the engine at this mode Release the key as soon as the engine starts The key will go back to ON OPEN mode automatically If the key is not turned from LOCK LOCKING...

Page 24: ...on ACC mode or LOCK LOCKING mode and then turn it to START START mode Do not leave the ignition key on START more than 10 seconds Keep the metal label with key code on away from the vehicle If you lo...

Page 25: ...locked from the outside with the key there is a red unlock lock control on the door to open the door if there is a passenger inside If necessary the control is to be rotated in the arrow direction and...

Page 26: ...the lock of the steering column pull up the lock lever selfward 2 To choose the most suitable steering wheel position for yourself sit in a suitable driving position and move the steering wheel upwar...

Page 27: ...23 4 CONTROLS and DISPLAYS...

Page 28: ...24 FRONT CONTROL PANEL...

Page 29: ...switch and closed by pressing the upper tip of it When the hazard warning is opened the function light located in the switch and signal warning lights in the display panel starts to flash along with...

Page 30: ...than the setting value the air cooling function will be activated 2 Shows the internal temperature in the form of two digits Temperature setting shall be made by a gauge of 1 C per setting 3 When pre...

Page 31: ...ssed again the green light at the position III flashes up along with the position I and II lights The blower then runs at the highest level When the button is pressed once again lights turn off and th...

Page 32: ...is pressed once again the red lights turn off whereas the blue lights turn on And it recedes to the summer position The vault runs at the position before which the vehicle was running with When the b...

Page 33: ...in the red area 2 Speedometer The speedometer shows the vehicle speed in km h or MPH The speedometer is an integrable unit with a resettable mileage counter 3 Engine Temperature Indicator When the en...

Page 34: ...or when it gets too hot and the engine goes off in about 4 seconds Start the engine after the glow plug light is extinguished the ignition key to START STARTING position Warning Lights of the Brake Sy...

Page 35: ...have your vehicle checked Engine Overheating Warning Lights If the motor overheats the engine will overheat indicator when the point enters the red area and the engine overheating warning light illum...

Page 36: ...when the signal is executed when one of the lamps lit The hazard warning flashers when the key is pressed both the indicator lamp comes on Rear Fog Lamp Illuminates when the rear fog lights are on Ma...

Page 37: ...th the output in parallel runs The warning buzzer gives a warning Sound in the system the LED output flashes Vehicle speed 85 km h in case of the occurrence of warning that continues for 5 seconds The...

Page 38: ...tops When removed the system returns to normal 3 Cup Holder 4 Lamp Switch Driver To the lower end of the lamp when the switch is pressed it opens the lamp turns off when is pressed on the top end 5 Sw...

Page 39: ...en pressed the switch is engaged in the upper end to the lower end of the heating motor is disengaged when it is pressed on 8 Line Plate Switch The lower end is pressed the plate line is active when p...

Page 40: ...36 5 VEHICLE EQUIPMENTS...

Page 41: ...ns 8 Seat Heating Passenger seat available in vehicle standards 25 21 4 folding chairs Passenger seats are upholstered in fabric The rear of the vehicle door 4 folding chairs is available The vehicle...

Page 42: ...pes are available The setting from one of the rope when you pull the curtain down the other rope when you pull the spring inside the mechanism by the spontaneously they can be gathered and go up DIGIT...

Page 43: ...the upper part IDLING UPGRADING BUTTON This button is used to heat the engine By turning the knob clockwise to warm up the engine without using the accelerator you can heat the engine The motor for t...

Page 44: ...ed in the handles which are available COVER CEILING VENTS Ventilation purposes in the vehicle manual are available to cover the ceiling opening and a closing piece STOP BUTTON The car is available in...

Page 45: ...pears Also activates the audible warning Doors are opened when the STOP sign and the warning in the button on the door goes off MIRRORS Door Mirrors of the Back Door Interior Rear view Mirror Exterior...

Page 46: ...pull to the outside of the vehicle The end of the ramp when the ramp is pulled automatically on the top and the ramp platform is in the form of a single angle Ramp as per the regulations of 7 to prov...

Page 47: ...43 External warning and Lightning Lamps Front Area Rear Area...

Page 48: ...ver is firmly closed The fuel tank filling cap is not closed tightly if it s a fire hazard leaking fuel while driving DIAGNOSTIC SOCKET Diagnostic socket is located within the bottom cabinet of the gl...

Page 49: ...ing gear requires The gear shift lever to R Back position when it is moved to reverse turns on the lights ANTI LOCK BRAKING SYSTEM ABS During sudden braking or braking on slippery road surfaces such a...

Page 50: ...when it is brought and the ABS warning light comes on after about 2 seconds and then goes out If the warning lights turn off then ABS is in normal condition While driving if the ABS warning lamp illu...

Page 51: ...mp will illuminate In a refresh operation manual carry out the appropriate procedure in a manner that is compatible with DPD function to refresh this process normally Of the filter during the regenera...

Page 52: ...renewal of DPD dark amber flashes Then you can drive on If the renewal operation is terminated you must perform the operation again Start the manual renewal operation from the 1 step and finish as soo...

Page 53: ...49 6 SERVICE and MAINTENANCE...

Page 54: ...rvice for the repair of your vehicle before you drive Abnormality during the previous operation control of the components The fan belt looseness and damage Engine oil level Engine coolant level Hydrau...

Page 55: ...If the engine oil level on the bar is closer to the MIN mark remove the oil filler cap and add oil Meanwhile remove the oil dipstick Use only the specified engine oil When adding be careful not to let...

Page 56: ...may be hot and can burn you When removing the radiator cap or expansion tank cap slowly turn the cap and use a thick cloth to cover the cover Engine coolant is toxic and should not be taken by mouth...

Page 57: ...gine coolant External ambient temperature 40 C is higher than the value when 50 of engine coolant and 50 tap water When external ambient temperature is 40 C or lower Use a mixture of 60 engine coolant...

Page 58: ...ill coolant through the filler hole again If the coolant level is abnormally low check for leaks in radiator in the hose or expansion tank in the engine cooling circuit 9 After tightly closing the rad...

Page 59: ...be properly generated The belt strain must be carefully controlled When replacing the fan belt use the Isuzu s original parts To adjust belt strain 1 Loosen the belt strain and loosen the lock nut of...

Page 60: ...ove the air filter component and check if its clean or not If it is not clean without taking the changing schedule change the component 1 Remove the 3 connection rings and remove the air filter cap 2...

Page 61: ...GF cm2 100 psi Check whether there are any damages on the filter component When the filter component is blackened with oily smoke or other substances The filter component leave it for about 30 minutes...

Page 62: ...d Cleaning of DPD Exhaust pressure will be conducted in accordance with the service maintenance program for Isuzu according to results of the check the filter may need cleaning Each year make a pressu...

Page 63: ...ride with worn out brake shoe pads over the limit Brake Shoe Pads To be checked against the brake shoe linings to wear out 1 Remove the rubber plug from the hole to support plate for the control 2 Che...

Page 64: ...riving After driving the tire air pressure increases approximately 10 Always keep your car tires air pressure is set in the standard way Inspect for cracks or other damage in the back and on side surf...

Page 65: ...screw fully clockwise to rotate the notched end of the crank before removing the Jack 4 Jack slowly move up and down slightly to lengthen his arm 5 Make sure that the jack is in full contact with the...

Page 66: ...a rear wheel place a chock under the front wheel which is diagonally opposing rear wheel 2 Insert the upper portion of the Jack the jacking point removal firmly Remove the tire from the ground so tha...

Page 67: ...r tires tyre wheel valve 180 degrees of the inner air out 2 The lug nuts each wheel nut by turning it by hand until it contacts the seating surface of the fasten then all the wheel nuts with fingers u...

Page 68: ...h pedal completely 3 Bring the selector lever to 1st gear and then slowly release the pedal From fully in the pressed position to the clutching position there is a distance of 20 mm or more it is norm...

Page 69: ...f the drain plug 39 Nm after inserting the gearbox with new oil through the oil level plug hole the bottom edge of the hole to fill again 4 After re filling the oil check to see whether the oil level...

Page 70: ...k the jacking point removal firmly 3 Lift up the front wheels until the vehicle is completely lifted from the ground 4 Hydraulic oil hose between oil pump and oil next to the container at the same tim...

Page 71: ...rease front and rear bearing disassembly and re assembly processing is required since these operations must be made in the your Isuzu service CHASSIS COMPONENTS LUBRICATION WITH GREASE The type of gre...

Page 72: ...Slide the squeegee hook down while pressing the wiper blade hook towards the lever 3 Remove the broom part from the arm section when they are in an almost upright position 1 Install the broom part wh...

Page 73: ...ection or Maintenance Before beginning inspection and maintenance of other parts of the battery and the electrical system the ignition key to the LOCK LOCKED position all other switches to OFF OFF pos...

Page 74: ...e accumulator or accumulator charging and the production of heat accelerates deterioration can lead to even dangerous situations such as explosion If accumulator liquid contact with eyes occur wash im...

Page 75: ...R R R R R Fuel filter R R R R R R Air filter component I R I R I R Idle speed and acceleration I I I I I I Valve clearance A A A Fuel filler cap and fuel pipe line I I I Drive belt tension and damage...

Page 76: ...pipes and hoses I I I I I I HANDBRAKE Handbrake Cable I I I I I I Operation of handbrake I I I I I I Handbrake lever gap I I I I I I Handbrake lining abrasion I I I Hand braked drum abrasion I I I Han...

Page 77: ...G VISCOSITY API ACEA JASO DPD low ash oil with diesel engine crankcase Manual transmission SG CD CE CF CI 4 SJ CF CD CE CF CD CE CF CI 4 CI 4 E6 E6 E6 C3 E3 E5 A3 B3 DH 2 DH 2 DH 1 10W 40 10W 30 40 10...

Page 78: ...dard is based on EN590 2004 American Society for testing and materials ASTM D975 04c NO 1 D S15 or NO 2 D S15 Based on the standard 15 ppm below Turkish Standard The standard is based on EN590 2004 TR...

Page 79: ...engine is running No fuel inside Make sure there not a fuel leak and then put the fuel There is air in the fuel system Pull the air out of the fuel system The fuel filter is clogged Change the filter...

Page 80: ...iator is clogged with dirt Clean with a soft bristled brush The radiator cap has not been compressed properly Make sure it is fully compressed Fan belt is loose Adjust the strain or replace the belt C...

Page 81: ...O DPD clogged O Brakes are not effective Drum lining range is huge O There is air in the brake hydraulic O Brake system malfunction O Unbalanced braking Uneven air pressure in the tires Adjust the pr...

Page 82: ...el tune O The clutch will not disengage fully Insufficient clutch hydraulics Add oil Excessive clutch pedal space Adjust the appropriate level Noise or abnormal sounds Transmission Insufficient transm...

Page 83: ...Air Out of the System Before running the engine 1 Place a container beneath the drain plug to get the fuel pull screw the plug completely and then loosen 2 Hand pump the air bubbles from the fuel by...

Page 84: ...ttery contact with each other definitely should be avoided When connecting cables the binding rings should not be allowed to touch each other To charge the accumulator please contact to the closest Is...

Page 85: ...81 7 TECHNICAL INFORMATION...

Page 86: ...ont axle capacity 3400 kg Rear axle capacity 6400 kg Engine Model 4HK1E5N EURO5 Type Common rail Turbo Dyzel Intercooler Number of Cylinders 4 Engine Size cm3 5193 Maximum Power PS dv min 155 2600 Max...

Page 87: ...Back Disc Disc Shortly With ABS double circuit automatic fully air assisted hydraulic brake system Parking brake Airbrake effective on the rear axle Auxiliary brake Vacuum reinforced exhaust brake wi...

Page 88: ...84 8 AUTHORIZED SERVICE...

Page 89: ...1930 GREECE Petros Petropoulos S A 96 104 Iera Odos 122 10 Athens 30 210349 92 00 HUNGARY Anadolu Rom Hungary 1135 Budapest Robert Karoly Ket 96 98 36 703730637 ISRAEL Universal Trucks Israel Ltd Indu...

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