SECTION 10—TRANSAXLE
Zoom 300 and Zoom 400
64
Part No 1122167
SECTION 10—TRANSAXLE
WARNING
After any adjustments, repair or service and before use, make sure that all attaching
hardware is tightened securely - otherwise injury or damage may result.
Before performing any maintenance, adjustment or service, turn power off and
remove key from ignition.
Removing/Installing the Transaxle
NOTE: For this procedure, refer to FIGURE 10.1 and FIGURE 11.1.
Removing
1. Turn power off and remove the key from the ignition.
2. Remove the seat. Refer to Removing/Installing the Seat on page 19.
3. Remove the rear shroud. Refer to Removing/Installing the Rear Shroud on page 30.
4. Disconnect the 4-way motor connector from the controller. Refer to FIGURE 11.1.
5. On Zoom 400 only - disassemble the scooter. Refer to Disassembling/Assembling the
Zoom 400 on page 105.
6. Remove the batteries. Refer to Removing/Installing the Batteries on Zoom 300 on
page 86 or Removing/Installing the Batteries on Zoom 400 on page 88.
7. Remove both drive wheels. Refer to Removing/Installing the Drive Wheels on
page 34.
8. Remove both swingarms and viscous elements from the frame. Refer to Removing/
Installing the Swingarms on page 62.
9. Once the swingarm and viscous elements are removed, the transaxle will be free to be
removed.
Installing
1. Align the transaxle along the bottom of the frame.
2. Install the viscous element on drive shaft of the transaxle.
3. Install both swingarms and viscous elements. Refer to Removing/Installing the
Swingarms on page 62.
4. Install both drive wheels. Refer to Removing/Installing the Drive Wheels on page 34.
5. Install the batteries.
6. Reconnect the 4-way motor connector to the controller. Refer to FIGURE 11.1.
