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ITABAR-Sensor  Type 

IBFD

 Operating 

Manual 

5. 

Installation of the ITABAR Sensor 

H

H

 

In difference to other suppliers the ITABAR-Flow-
Sensor everytime will be build in in the horizontal 
line of the pipe and always have condensate pots. 
Therefore the influence of condensation and 
vaporization is minimized. Please pay attention that 
both condensate levels on plus and minus pressure 
pipe will be the same. This means both pots must be 
on the same horizontal line and there has to be no air 
in the pulse tubes and the chambers of the 
transmitter. 
Following problems will happened by using sensors 
of other manufactors who does not use condensate 
pots or prefered installation of the sensor on the 
lower side of the pipe: 

• 

Condensation and vaporization happened in the 
sensor profil. For this reason there is a great 
influence to the level of the condensate column. 

• 

There is no energy balance between plus and 
minus process connection. 

• 

no equal temperatures in the condensate 
columns. 

• 

No chance to correct misalignments 

 

It is not allowed to install ITABAR-Flow-Sensor at 
the top of the pipe. If costumer did so, he is not able 
to get out all air from the sensor and the condensate 
pots. The energy of the system will not be 
transmitted without loss to the transmitter. The 
kinetic energy will be changed particulary changed 
to potential energy. This is eliminated for ITABAR-
Flow-Sensors. 

 

Observe the general installation instructions! 

 

It is particularly important to make sure that the 
distance from the gasket surface to the pipe agrees 
with the H-dimension you gave in your order (see 
Fig. 8). 
 
ITABAR sensors of the type IBFD are supplied with 
the following standard H-dimensions: 
 

 

 IBFD-20/21 

80 

mm 

 IBFD-25/26 

127 

mm 

 IBFD-35/36 

150 

mm 

 

IBFD-26/36 HT 

200 mm 

 

IBFD-26/36 HTG 

168 mm 

 

5.1. 

Installation of Type IBFD-20 

1.  Drill a hole of 18 mm diameter into the pipe. 

2.   Tack the mounting flange onto the pipe leaving a 

clearance of 1-2 mm. The bolt holes of the flange 
must be at 45° angles to the pipe axis (see Fig. 
9). 

 

Check the alignment of the mounting flange. 

 
Fig. 8 
 

3.  Observe the H-dimension during the welding of 

the mounting flange (see also Fig. 8). 

4. Check the alignment of the mounting flange 

again - this is importatnt for the exact position of 
the condensation vessels. 

5.  Now the ITABAR sensor can be installed into 

the pipe. Place the included gasket on the gasket 
surface of the flange. Insert the sensor into the 
welded stud and make sure that the arrow on the 
sensor flange points in the flow direction. 
Tighten the bolts and nuts. 

6.  Now check the alignment of the condensation 

vessel. The condensation vessel have to be 
perfectly mounted along a horizontal line. 

 

Check the alignment! 

 

For correction of alignment slightly release stud 
bolts on the mounting flange. For correct align-
ment tighten stud bolts with required torque 
according table 1. 

 

Fig. 9 

45°

 

 

Summary of Contents for ITABAR-Flow-Sensor IBFD

Page 1: ...Installation Notes 3 5 Installation of the ITABAR Sensor 7 6 Insulation 11 8 Measurement Start Up 13 9 Preventive Maintenance 13 10 Trouble shooting sensors with condensate pots 13 INTRA AUTOMATION G...

Page 2: ...you can not neglect friction The dynamic energy will not be transmitted to the differential transmitter without faults You will not get correct measuring results 1 Product Description We congratulate...

Page 3: ...hickness of pipe For horizontal and vertical pipe run the condensation vessels have to be arranged in the same horizontal plain Compare Fig 3b and 4b Fig 1 Horizontal pipe run Fig 2 Vertical pipe run...

Page 4: ...izontal Pipe Arrangement Always install the ITABAR steam sensor horizontally with the instrument connections condensation vessels along a horizontal line Fig 4a and 4b Fig 4a Installation for horizont...

Page 5: ...re subject to wear The sensor is not affected by being slightly out of alignment The influence on the accuracy of the measurements is negligible as long as the limits indicated in Figures 5 6 and 7 ar...

Page 6: ...asuring stretch by conducting a comparison measurement The measurement guarantees that the differential pressure corresponds to the true flow velocity thereby assuring the specified accuracy The follo...

Page 7: ...otential energy This is eliminated for ITABAR Flow Sensors Observe the general installation instructions It is particularly important to make sure that the distance from the gasket surface to the pipe...

Page 8: ...sensor Fig 10 5 Tack the sensor end support with 2 mm clearance onto the pipe 6 Remove the sensor 7 Finish welding of mounting flange and end support can be made 8 Perform the installation of the sen...

Page 9: ...etween this two parts see Fig 12 ATTENTION Please take care on the H dimension in case you did not co ordinate the weld preparation of the pipe system with our work To make sure that sensor matches yo...

Page 10: ...mounting flange again this is important for the exact position of the condensation vessels 5 Now the ITABAR sensor can be installed into the pipe Place the included gasket on the gasket surface of th...

Page 11: ...liquid take place only in the therefore specially designed condensation vessels and not in the head of the sensor Therefore the entire sensor head and all other parts up to the condensation vessels m...

Page 12: ...ITABAR Sensor Type IBFD Operating Manual Sensor with condensate pots K5 6 7 Fig 13a Sensor with condensate pots K1 Fig 13b 12...

Page 13: ...pressure indication Correction Check whether all instrument valves to the p transmitter are opened The valve E must be closed only for zero Check the alignment of the sensor with the pipe The arrow o...

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