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ITABAR-Sensor  Type 

IBFD

 Operating 

Manual 

0. 

Principle of flow measuring with  

  

ITABAR-Flow-Sensor 

If there will be insert a sensor rounded on the face in 
a parallel stream with velocity w, damming up of the 
fluid will be the result. In the middle of this area are 
streamlines, called damming up streamlines, which 
will be vertical to the sensor. Velocity of the 
becomes approximately zero at this significant point. 
Everytime damming up streamlines are laminar. In 
this case flow measurement can be handle very easy 
(no friction): 
Using the theme of Bernoulli, you can calculate: 

 

 

p

ges

 = p

stat 

+ ½ w². 

 

With the patented profil of the ITABAR-Flow-
Sensor you can measure the total pressure p

ges

 

upstreams and the and the static pressure p

stat

  

downstreams. The difference between static and 
total pressure is: 

 

 

w = (2/

ρ

 p

dyn

)

½

.

 

By knowing the innerside pipe diameter it applies to 
the theme of continuity: 

 

 V 

 w A. 

 

Using a proportional factor, called correction factor 
k, you can calculate in accordance with the 
following formula: 

 

 

V = k w A  

or 

 m = k 

ρ

 w A. 

 

This correction factor k is a value only depending on 
the ITABAR-Flow-Sensor-Profil. This value had 
been find out by INTRA-AUTOMATION 
empirically. 
Specially for steam-measuring you can not measure 
the differencial pressure with electrical or pneumatic 
transmitter directly (max. temperature of medium 

<

 

100°C). You have to use impulse pipes containing 
an identical head of condensate at identical 
temperature. To get this result ITABAR-Sensors 
will be delivered everytime with condensate 
reservoirs. The flow of steam will not demage the 
transmitter. But you can only calculate in 
accordance with the theme of pressure transmission 
(Pascal), if there will be no air in the pressure pipe 
and the chambers of the transmitter. If there is air in 
it, you can not neglect friction. The dynamic energy 
will not be transmitted to the differential transmitter 
without faults. You will not get correct measuring 
results. 

 

1. Product 

Description 

We congratulate you on your purchase of an 
ITABAR Flow Sensor type IBFD. 

 
 
When installed properly, the ITABAR sensor offers 
an array of advantages over other measurement 
systems with respect to its accuracy, pressure loss, 
and installation. The following guide line is 
designed to help you with the sensor installation and 
operation. 
ITABAR-Flow-Sensors are designed in the way that 
the innerside profil diameter will not be smaller than 
8 mm. This guarantees condensate drops with a 
maximal diameter of 6.5 mm will not prevent a 
correct measuring (Prandtl, L.). 
 

2. Operating 

Conditions 

ITABAR Flow sensors type IBFD can be used under 
the following conditions: 
•  Operating pressure:   max. 400 bar at 300 °C 
 

 

max. 160 bar at 590 °C 

• Nominal 

Pipe 

 

Diameters: 

DN 40 to DN 1000 

 

3. Pre-Installation 

Checks 

Before installation, make sure that all of the 
following parts are included in the sensor kit: 
•  ITABAR-Sensor, Type IBFD 
•  condensation vessels, flanged or direct welded 
 

on sensor head 

•  Mounting flange with weld stud 
•  Gasket for the mounting flange and flanged 
 

model of condensation vessels 

•  Bolts and nuts (material suitable for temperature 
 

and pressure rating) 

•  Sensor end support with sealing plug up to 
 

PN 40, for higher pressure closed type 

•  Instrument valve assembly (if ordered) 

 

NOTE: 

The ITABAR type IBFD-26/36 HTG is a 
completely welded construction, there are no 
flanges, gaskets, stud bolts or nuts needed. 

 

Compare the specifications on the type identification 
plate on the sensor with your order form. 
The identification plate contains the following in-
formation: 
• Serial 

number 

• Type 

name 

•  Pipe inside diameter 
•  TAG number  
 

(Measuring location number - if furnished) 

• Material 

 

ATTENTION! 

You must make sure that the pipe inside diameter 
given on the identification plate matches your pipe 
diameter. 

 

Summary of Contents for ITABAR-Flow-Sensor IBFD

Page 1: ...Installation Notes 3 5 Installation of the ITABAR Sensor 7 6 Insulation 11 8 Measurement Start Up 13 9 Preventive Maintenance 13 10 Trouble shooting sensors with condensate pots 13 INTRA AUTOMATION G...

Page 2: ...you can not neglect friction The dynamic energy will not be transmitted to the differential transmitter without faults You will not get correct measuring results 1 Product Description We congratulate...

Page 3: ...hickness of pipe For horizontal and vertical pipe run the condensation vessels have to be arranged in the same horizontal plain Compare Fig 3b and 4b Fig 1 Horizontal pipe run Fig 2 Vertical pipe run...

Page 4: ...izontal Pipe Arrangement Always install the ITABAR steam sensor horizontally with the instrument connections condensation vessels along a horizontal line Fig 4a and 4b Fig 4a Installation for horizont...

Page 5: ...re subject to wear The sensor is not affected by being slightly out of alignment The influence on the accuracy of the measurements is negligible as long as the limits indicated in Figures 5 6 and 7 ar...

Page 6: ...asuring stretch by conducting a comparison measurement The measurement guarantees that the differential pressure corresponds to the true flow velocity thereby assuring the specified accuracy The follo...

Page 7: ...otential energy This is eliminated for ITABAR Flow Sensors Observe the general installation instructions It is particularly important to make sure that the distance from the gasket surface to the pipe...

Page 8: ...sensor Fig 10 5 Tack the sensor end support with 2 mm clearance onto the pipe 6 Remove the sensor 7 Finish welding of mounting flange and end support can be made 8 Perform the installation of the sen...

Page 9: ...etween this two parts see Fig 12 ATTENTION Please take care on the H dimension in case you did not co ordinate the weld preparation of the pipe system with our work To make sure that sensor matches yo...

Page 10: ...mounting flange again this is important for the exact position of the condensation vessels 5 Now the ITABAR sensor can be installed into the pipe Place the included gasket on the gasket surface of th...

Page 11: ...liquid take place only in the therefore specially designed condensation vessels and not in the head of the sensor Therefore the entire sensor head and all other parts up to the condensation vessels m...

Page 12: ...ITABAR Sensor Type IBFD Operating Manual Sensor with condensate pots K5 6 7 Fig 13a Sensor with condensate pots K1 Fig 13b 12...

Page 13: ...pressure indication Correction Check whether all instrument valves to the p transmitter are opened The valve E must be closed only for zero Check the alignment of the sensor with the pipe The arrow o...

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