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6

To The Installer

Before installing this unit, please read this manual thoroughly 

to familiarize yourself with specific items which must be ad

-

hered to, including but not limited to: unit maximum external 

static pressure, gas pressures, BTU input rating, proper elec-

trical connections, circulating air temperature rise, minimum or 

maximum CFM, and motor speed connections, and venting.  

These furnaces are designed for Category I venting only.

T

O

 

PREVENT

 

PROPERTY

 

DAMAGE

PERSONAL

 

INJURY

 

OR

 

DEATH

 

DUE

 

TO

 

FIRE

DO

 

NOT

 

INSTALL

 

THIS

 

FURNACE

 

IN

 

A

 

MOBILE

 

HOME

TRAILER

OR

 

RECREATIONAL

 

VEHICLE

.

WARNING

Product Application

This furnace is primarily designed for residential home-heating 

applications.  It is NOT 

designed or certified for use in mobile 

homes, trailers or recreational vehicles.  Neither is it designed 

or certified for outdoor applications.  The furnace 

must 

be 

installed indoors (i.e., attic space, crawl space, or garage area 

provided the garage area is enclosed with an operating door).
This furnace can be used in the following non-industrial com-

mercial applications:  

Schools, Office buildings, Churches, Retail stores,

Nursing homes, Hotels/motels, Common or office areas

In such applications, the furnace must be installed with the 

following stipulations:

•  It must be installed per the installation instructions 

provided and per local and national codes.

• 

It must be installed indoors in a building constructed 

on site.

• 

It must be part of a ducted system and not used in a 

free air delivery application.

• 

It must not be used as a “make-up” air unit.

• 

All other warranty exclusions and restrictions apply.

This furnace may be used as a construction site heater 

ONLY 

if the following conditions are met:

•  The vent system is permanently installed per these 

installation instructions.

• 

A room thermostat is used to control the furnace. Fixed 

jumpers that provide continuous heating CANNOT be 

used and can cause long term equipment damage. 

Bi-metal thermostats, or any thermostat affected by 

vibration must not be used during construction.

•  Return air ducts are provided and sealed to the 

furnace.

• 

A return air temperature range between 60°F (16°C) 

and 80°F (27°C) is maintained.

• 

Air filters are installed in the system and replaced 

daily during construction and upon completion of 

construction.

•  The input rate and temperature rise are set per the 

furnace rating plate.

• 

100% outside air must be used for combustion during 

construction. Temporary ducting may be used to 

supply outside air to the furnace for combustion – do 

not connect this duct directly to the furnace. Size this 

duct according to NFPA 54/ANSI Z223.1 section for 

Combustion and Ventilation Air.

• 

The furnace heat exchanger, components, duct 

system, air filters and evaporator coils are thoroughly 

cleaned  following  final  construction  clean  up  by  a 

qualified person.

•  All furnace operating conditions (including ignition, 

input rate, temperature rise and venting) are verified 

by a qualified person according to these installation 

instructions. 

• 

Furnace doors must be in place on the furnace while 

the furnace is operating in any mode.

Damage or repairs due to failure to comply with these re-

quirements are not covered under the warranty.

To ensure proper furnace operation, install, operate and 

maintain the furnace in accordance with these installa-

tion and operation instructions, all local building codes 

and ordinances.

  In their absence, follow the latest edition 

of the National Fuel Gas Code (NFPA 54/ANSI Z223.1), local 

plumbing or waste water codes, and other applicable codes.
A copy of the National Fuel Gas Code (NFPA 54/ANSI Z223.1) 

can be obtained from any of the following:

American National Standards Institute

25 West 43rd Street, 4th Floor

New York, NY 10036

National Fire Protection Association

1 Batterymarch Park

Quincy, MA  02169-7471

CSA International

8501 East Pleasant Valley

Cleveland, OH 44131

 Additional helpful publications available from the NFPA are, 

NFPA 90A - Installation of Air Conditioning and Ventilating 

System and NFPA 90B - Warm Air Heating and Air Condi-

tioning System.
The rated heating capacity of the furnace should be greater 

than or equal to the total heat loss of the area to be heated.  

The total heat loss should be calculated by an approved 

method or in accordance with “ASHRAE Guide” or “Manual 

J-Load Calculations” published by the Air Conditioning Con

-

tractors of America.

Summary of Contents for MES80

Page 1: ...ION 6 LOCATION REQUIREMENTS AND CONSIDERATIONS 7 Clearances and Accessibility 8 Installation Positions 8 Venting For Horizontal Left Or Right Installations 8 Horizontal Installation 8 Furnace Suspensi...

Page 2: ...ustment 23 Gas Input Rate Measurement Natural Gas Only 23 Temperature Rise 24 Circulator Blower Fan Timing Adjustment 24 OPERATIONAL CHECKS 25 Checking Duct Static 25 SAFETY CIRCUIT DESCRIPTION 25 Gen...

Page 3: ...ce qui peut entra ner la mort des blessures ou des dommages mat riels IF THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED EXACTLY A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE PERSONAL I...

Page 4: ...nt pas suivies pour chacun des appareils raccord s au syst me de ventilation au moment de sa mise en marche cela peut entra ner une intoxication au monoxyde de carbone ou la mort Les tapes suivantes d...

Page 5: ...ing precautions during furnace installation and servicing to protect the integrated control module from damage By putting the furnace the control and the person at the same electrostatic potential the...

Page 6: ...furnace A return air temperature range between 60 F 16 C and 80 F 27 C is maintained Air filters are installed in the system and replaced daily during construction and upon completion of construction...

Page 7: ...icals halogen type refrigerants printing inks cleaning solutions such as perchloroethylene paint removers varnishes hydrochloric acid cements and glues antistatic fabric softeners for clothes dryers m...

Page 8: ...gas electrical and drain line connections NOTE In addition to the required clearances to combustible materials a minimum of 24 service clearance must be available in front of the unit Installation Po...

Page 9: ...ndition c In so far as practical close all building doors and windows and all doors between the space in which the appliance s connected to the venting system are located and other spaces of the build...

Page 10: ...oset or utility room must have two ventilation openings with a total minimum free area of 0 25 square inches per 1 000 BTU hr of furnace input rating Refer to Specification Sheet applicable to your mo...

Page 11: ...PPED APPLIANCE THE POTENTIAL FOR CONDENSATION DAMAGE MAY STILL EXIST WITH EXTREMELY COLD CONDITIONS LONG VENT CONNECTORS EXTERIOR CHIMNEYS OR ANY COMBINATION OF THESE CONDITIONS THE RISK OF CONDENSATI...

Page 12: ...existing metal liners are correctly installed and in good condition Remove the lowest existing vent connector and examine the inside of the elbow or tee at the base of the liner A small amount of soo...

Page 13: ...y recognized building codes or standards One such standard which may be referenced is the Standard for Chimneys Fireplaces Vents and Solid Fuel Burning Appliances ANSI NFPA 211 Remember that all appli...

Page 14: ...or thimbles must be used to prevent the B vent from coming into direct contact with the tile liner or chimney walls Direct contact would result in higher heat loss with an increased possibility of poo...

Page 15: ...s or by the rotation of the fan Also confirm that wiring location will not interfere with fil ter removal or other maintenance After the junction box is in the desired location use washers to connect...

Page 16: ...p in a fossil fuel application A fossil fuel application refers to a combined gas furnace and heat pump installation which uses an outdoor temperature sensor to determine the most cost efficient means...

Page 17: ...f old pipe is used be sure it is clean and free of rust scale burrs chips and old pipe joint compound Use pipe joint compound on male threads ONLY Always use pipe joint compound pipe dope that is APPR...

Page 18: ...size that the heat exchanger can be viewed for visual light inspection or such that a sampling probe can be inserted into the airstream The access panel must be made to prevent air leaks when the furn...

Page 19: ...be installed in the central return register or a side panel external filter rack kit upflows As an alternative a media air filter or electronic air cleaner can be used as the primary filter The follo...

Page 20: ...have 5 media filters and are available in the following configurations Consult your distributor for information on our complete line of IAQ Clean Comfort products Air cleaner installation location Ma...

Page 21: ...call for fan Circulator blower is de energized Electronic air cleaner terminals are de energized Furnace awaits the next call from thermostat Start up Procedure And Adjustment Furnace must have a 120...

Page 22: ...stem 3 Inlet pressure tap connections a White Rodgers valve Back inlet pressure test screw inlet pressure tap out one turn counterclockwise not more than one turn 4 Connect calibrated U tube manometer...

Page 23: ...regulator cover screw 10 Turn OFF all electrical power and gas supply to the system 11 Remove the manometer hose from the hose barb fitting or outlet pressure Tap 12 Replace outlet pressure tap a Whit...

Page 24: ...onvert capacity to tons Example Cooling Capacity of 30 000 BTU hr 30 000 12 000 2 5 Tons 2 Determine the proper air flow for the cooling system Most cooling systems are designed to work with air volum...

Page 25: ...Operational Checks TO AVOID PERSONAL INJURY OR DEATH DO NOT REMOVE ANY INTERNAL COMPARTMENT COVERS OR ATTEMPT ANY ADJUSTMENT ELECTRICAL COMPONENTS ARE CONTAINED IN BOTH COMPARTMENTS CONTACT A QUALIFIE...

Page 26: ...ure activated sensor It guards against overheating resulting from insufficient air passing over the heat exchanger The auxiliary limit control is suitable for both horizontal right and horizontal left...

Page 27: ...Y OR DEATH DISCONNECT ELECTRICAL POWER BEFORE REMOVING FILTERS NEVER OPERATE FURNACE WITHOUT A FILTER INSTALLED BECAUSE DUST AND LINT WILL BUILD UP ON INTERNAL PARTS RESULTING IN LOSS OF EFFICIENCY EQ...

Page 28: ...lthough only functional parts are shown in the parts list all sheet metal parts doors etc may be ordered by description Parts are available from your distributor Functional Parts List Gas Valve Natura...

Page 29: ...10 Integrated Control Module 11 Transformer 12 Blower Door Interlock Switch 13 Circulator Blower Component ID Tubular Heat Exchanger Pressure Sensor Assembly Flue Pipe Connection Gas Line Entrance Ga...

Page 30: ...in Electrostatic Discharge section of manual Furnace Fails to operate Control LED is flashing TWO 2 RED flashes 2 Flashes RED Pressure sensor indicates pressure reading when it should be zero Faulty...

Page 31: ...ockage or excessive wear and replace as needed Check and correct pressure sensor wiring Turn power OFF prior to repair Replace induced draft blower with proper replacement part LED is steady on Steady...

Page 32: ...combustion noise during heating Insufficient combustion air or high input Blocked flue and or air inlet pipe or faulty induced draft blower or pressure sensor Check and correct gas supply and manifol...

Page 33: ...7 26 1663 27 1620 1588 1546 Orange 898 49 794 NA 723 NA 656 NA 588 NA 522 449 384 Black 1443 31 1388 32 1339 33 1292 34 1242 36 1202 1155 1107 Brown 1601 28 1559 29 1513 29 1473 30 1413 31 1405 1365 1...

Page 34: ...D JUNCTION INTEGRATED CONTROL INTERNAL TO 0140F02416 A 2 MANUFACTUR S SPECIFIED REPLACEMENT PARTS MUST BE USED WHEN SERVICING 1 SET HEAT ANTICIPATOR ON ROOM THERMOSTAT AT 0 7 AMPS NOTES HI VOLTAGE FIE...

Page 35: ...35 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 36: ...ering your product is a relatively short process and entitles you to additional warranty protection except that failure by California and Quebec residents to register their product does not diminish t...

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