Intertek MES80 Installation Instructions Manual Download Page 16

16

120 Volt Line Connection of Accessories
Humidifier and Electronic Air Cleaner

HIGH VOLTAGE 

!

T

O

 

AVOID

 

PERSONAL

 

INJURY

 

OR

 

DEATH

 

DUE

 

TO

 

ELECTRICAL

 

SHOCK

DISCONNECT

 

ELECTRICAL

 

POWER

 

BEFORE

 

SERVICING

 

OR

 

CHANGING

 

ANY

 

ELECTRICAL

 

WIRING

.

WARNING

The furnace integrated control module is equipped with line 

voltage accessory terminals for controlling power to an optional 

field-supplied humidifier and/or electronic air cleaner.
The accessory load specifications are as follows:

Electronic Air Cleaner

1.0 Amp maximum at 120 VAC

Humidifier

1.0 Amp maximum at 120 VAC

Table 3

Turn OFF power to the furnace before installing any accesso-

ries.  Follow the humidifier and/or air cleaner manufacturers’ 

instructions for locating, mounting, grounding, and controlling 

these accessories.  Accessory wiring connections are to be 

made through the 1/4” quick connect terminals provided on 

the furnace integrated control module.  The humidifier and 

electronic air cleaner hot terminal is identified as HUM and 

EAC, the neutral terminal is identified as NEUTRAL.  All field 

wiring must conform to applicable codes.  Connections should 

be made as shown in the following illustration.

R

Y

C

Furnace Integrated

Control Module

Remote Condensing Unit

(Single-Stage Cooling)

R

Room

Thermostat

Figure 10

If it is necessary for the installer to supply additional line 

voltage wiring to the inside of the furnace, the wiring must 

conform to all local codes, and have a minimum temperature 

rating of 105°C.  All line voltage wire splices must be made 

inside the furnace junction box.

The  integrated  control  module  single  humidifier  terminal 

(HUM) is energized with 120 volts whenever the induced 

draft blower is energized. This terminal can also be used 

to provide 120 volt power to a humidifier  transformer. The 

remaining primary transformer wire would be connected to the 

Line N on the control board. The integrated control module 

electronic air cleaner terminals (EAC) are energized with 120 

volts whenever the circulator blower is energized.

NOTE:

 Wiring routing must not interfere with circulator blower 

operation, filter removal, or routine maintenance. 

Fossil Fuel Applications

This furnace can be used in conjunction with a heat pump in 

a fossil fuel application.  A fossil fuel application refers to a 

combined gas furnace and heat pump installation which uses 

an outdoor temperature sensor to determine the most cost 

efficient means of heating heat pump or gas furnace.

A heat pump thermostat with 

two stages of heat 

is required 

to properly use a furnace in conjunction with a heat pump.  

Refer to the fossil fuel kit installation instructions for additional 

thermostat requirements.
Strictly follow the wiring guidelines in the fossil fuel kit 

installation instructions.  All furnace connections must be made 

to the furnace integrated control module and the FURNACE 

terminal strip on the fossil fuel control board.

Gas Supply and Piping

The furnace rating plate includes the approved furnace gas 

input rating and gas types.  The furnace must be equipped to 

operate on the type of gas applied.  

CAUTION

T

O

 

PREVENT

 

UNRELIABLE

 

OPERATION

 

OR

 

EQUIPMENT

 

DAMAGE

THE

 

INLET

 

GAS

 

SUPPLY

 

PRESSURE

 

MUST

 

BE

 

AS

 

SPECIFIED

 

ON

 

THE

 

UNIT

 

RATING

 

PLATE

 

WITH

 

ALL

 

OTHER

 

HOUSEHOLD

 

GAS

 

FIRED

 

APPLIANCES

 

OPERATING

.

Inlet gas supply pressures must be maintained within the 

ranges specified in the following table.  The supply pressure 

must be constant and available with all other household 

gas  fired  appliances  operating.   The  minimum  gas  supply 

pressure must be maintained to prevent unreliable ignition.  

The maximum must not be exceeded to prevent unit overfiring 

and damage to gas valve.

NOTE:

 Do not remove the gas valve inlet plug before the 

gas line is installed.  Replace if water or debris has been 

introduced.

Natural Gas

Minimum:  4.5" w.c. Maximum: 10.0" w.c.

INLET GAS SUPPLY PRESSURE

Table 4

At all altitudes, the manifold pressure must be within 0.2 inches 

w.c. of that listed in the Specification Sheet applicable to your 

model for the fuel used. At all altitudes, the air tempera ture 

rise must be within the range listed on the furnace nameplate.  

High Altitude Derate

IMPORTANT NOTE: 

The furnace, as shipped, requires no 

change to run between 0-4500 feet. Do not attempt to change 

the firing rate by changing orifices or the manifold pressure. 

This can cause poor combustion and equipment failure.

At all altitudes, the manifold pressure must be within 0.2 

inches w.c. of that listed on the furnace nameplate. At all 

altitudes the air temperature rise must be within the range 

listed on the the Specification Sheet applicable to your 

model for the fuel used.

Summary of Contents for MES80

Page 1: ...ION 6 LOCATION REQUIREMENTS AND CONSIDERATIONS 7 Clearances and Accessibility 8 Installation Positions 8 Venting For Horizontal Left Or Right Installations 8 Horizontal Installation 8 Furnace Suspensi...

Page 2: ...ustment 23 Gas Input Rate Measurement Natural Gas Only 23 Temperature Rise 24 Circulator Blower Fan Timing Adjustment 24 OPERATIONAL CHECKS 25 Checking Duct Static 25 SAFETY CIRCUIT DESCRIPTION 25 Gen...

Page 3: ...ce qui peut entra ner la mort des blessures ou des dommages mat riels IF THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED EXACTLY A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE PERSONAL I...

Page 4: ...nt pas suivies pour chacun des appareils raccord s au syst me de ventilation au moment de sa mise en marche cela peut entra ner une intoxication au monoxyde de carbone ou la mort Les tapes suivantes d...

Page 5: ...ing precautions during furnace installation and servicing to protect the integrated control module from damage By putting the furnace the control and the person at the same electrostatic potential the...

Page 6: ...furnace A return air temperature range between 60 F 16 C and 80 F 27 C is maintained Air filters are installed in the system and replaced daily during construction and upon completion of construction...

Page 7: ...icals halogen type refrigerants printing inks cleaning solutions such as perchloroethylene paint removers varnishes hydrochloric acid cements and glues antistatic fabric softeners for clothes dryers m...

Page 8: ...gas electrical and drain line connections NOTE In addition to the required clearances to combustible materials a minimum of 24 service clearance must be available in front of the unit Installation Po...

Page 9: ...ndition c In so far as practical close all building doors and windows and all doors between the space in which the appliance s connected to the venting system are located and other spaces of the build...

Page 10: ...oset or utility room must have two ventilation openings with a total minimum free area of 0 25 square inches per 1 000 BTU hr of furnace input rating Refer to Specification Sheet applicable to your mo...

Page 11: ...PPED APPLIANCE THE POTENTIAL FOR CONDENSATION DAMAGE MAY STILL EXIST WITH EXTREMELY COLD CONDITIONS LONG VENT CONNECTORS EXTERIOR CHIMNEYS OR ANY COMBINATION OF THESE CONDITIONS THE RISK OF CONDENSATI...

Page 12: ...existing metal liners are correctly installed and in good condition Remove the lowest existing vent connector and examine the inside of the elbow or tee at the base of the liner A small amount of soo...

Page 13: ...y recognized building codes or standards One such standard which may be referenced is the Standard for Chimneys Fireplaces Vents and Solid Fuel Burning Appliances ANSI NFPA 211 Remember that all appli...

Page 14: ...or thimbles must be used to prevent the B vent from coming into direct contact with the tile liner or chimney walls Direct contact would result in higher heat loss with an increased possibility of poo...

Page 15: ...s or by the rotation of the fan Also confirm that wiring location will not interfere with fil ter removal or other maintenance After the junction box is in the desired location use washers to connect...

Page 16: ...p in a fossil fuel application A fossil fuel application refers to a combined gas furnace and heat pump installation which uses an outdoor temperature sensor to determine the most cost efficient means...

Page 17: ...f old pipe is used be sure it is clean and free of rust scale burrs chips and old pipe joint compound Use pipe joint compound on male threads ONLY Always use pipe joint compound pipe dope that is APPR...

Page 18: ...size that the heat exchanger can be viewed for visual light inspection or such that a sampling probe can be inserted into the airstream The access panel must be made to prevent air leaks when the furn...

Page 19: ...be installed in the central return register or a side panel external filter rack kit upflows As an alternative a media air filter or electronic air cleaner can be used as the primary filter The follo...

Page 20: ...have 5 media filters and are available in the following configurations Consult your distributor for information on our complete line of IAQ Clean Comfort products Air cleaner installation location Ma...

Page 21: ...call for fan Circulator blower is de energized Electronic air cleaner terminals are de energized Furnace awaits the next call from thermostat Start up Procedure And Adjustment Furnace must have a 120...

Page 22: ...stem 3 Inlet pressure tap connections a White Rodgers valve Back inlet pressure test screw inlet pressure tap out one turn counterclockwise not more than one turn 4 Connect calibrated U tube manometer...

Page 23: ...regulator cover screw 10 Turn OFF all electrical power and gas supply to the system 11 Remove the manometer hose from the hose barb fitting or outlet pressure Tap 12 Replace outlet pressure tap a Whit...

Page 24: ...onvert capacity to tons Example Cooling Capacity of 30 000 BTU hr 30 000 12 000 2 5 Tons 2 Determine the proper air flow for the cooling system Most cooling systems are designed to work with air volum...

Page 25: ...Operational Checks TO AVOID PERSONAL INJURY OR DEATH DO NOT REMOVE ANY INTERNAL COMPARTMENT COVERS OR ATTEMPT ANY ADJUSTMENT ELECTRICAL COMPONENTS ARE CONTAINED IN BOTH COMPARTMENTS CONTACT A QUALIFIE...

Page 26: ...ure activated sensor It guards against overheating resulting from insufficient air passing over the heat exchanger The auxiliary limit control is suitable for both horizontal right and horizontal left...

Page 27: ...Y OR DEATH DISCONNECT ELECTRICAL POWER BEFORE REMOVING FILTERS NEVER OPERATE FURNACE WITHOUT A FILTER INSTALLED BECAUSE DUST AND LINT WILL BUILD UP ON INTERNAL PARTS RESULTING IN LOSS OF EFFICIENCY EQ...

Page 28: ...lthough only functional parts are shown in the parts list all sheet metal parts doors etc may be ordered by description Parts are available from your distributor Functional Parts List Gas Valve Natura...

Page 29: ...10 Integrated Control Module 11 Transformer 12 Blower Door Interlock Switch 13 Circulator Blower Component ID Tubular Heat Exchanger Pressure Sensor Assembly Flue Pipe Connection Gas Line Entrance Ga...

Page 30: ...in Electrostatic Discharge section of manual Furnace Fails to operate Control LED is flashing TWO 2 RED flashes 2 Flashes RED Pressure sensor indicates pressure reading when it should be zero Faulty...

Page 31: ...ockage or excessive wear and replace as needed Check and correct pressure sensor wiring Turn power OFF prior to repair Replace induced draft blower with proper replacement part LED is steady on Steady...

Page 32: ...combustion noise during heating Insufficient combustion air or high input Blocked flue and or air inlet pipe or faulty induced draft blower or pressure sensor Check and correct gas supply and manifol...

Page 33: ...7 26 1663 27 1620 1588 1546 Orange 898 49 794 NA 723 NA 656 NA 588 NA 522 449 384 Black 1443 31 1388 32 1339 33 1292 34 1242 36 1202 1155 1107 Brown 1601 28 1559 29 1513 29 1473 30 1413 31 1405 1365 1...

Page 34: ...D JUNCTION INTEGRATED CONTROL INTERNAL TO 0140F02416 A 2 MANUFACTUR S SPECIFIED REPLACEMENT PARTS MUST BE USED WHEN SERVICING 1 SET HEAT ANTICIPATOR ON ROOM THERMOSTAT AT 0 7 AMPS NOTES HI VOLTAGE FIE...

Page 35: ...35 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 36: ...ering your product is a relatively short process and entitles you to additional warranty protection except that failure by California and Quebec residents to register their product does not diminish t...

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