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Check 7 - Complete the Installation 

If Checks 1 through 6 have been satisfactory, and the liner is 

an acceptable size as determined by the tables in the latest 

edition of the National Fuel Gas Code NFPA 54/ANSI Z223.1, 

then the clay tile liner can probably be used as a vent for the 

gas appliances. However, the installer must keep in mind the 

following factors which may render the tile liner unsuitable 

for use as a vent: 

• 

Extremely cold weather 

• 

Long vent connectors 

• 

Masonry chimneys with no air gap between the liner 

and the bricks. (In practice, this can be difficult to 

detect.) 

• 

Exterior chimneys (The tables in  National Fuel Gas 

Code NFPA 54/ANSI Z223.1 - latest edition) 

If, in the judgment of the local gas utility, installer, and/or local 

codes; one or more of the above factors is likely to present a 

problem, the chimney must be relined (Fix 4).   

Fix 1 - Liner Termination

Any cap or roof assembly used with a liner must be approved 

by the liner manufacturer for such use. The liner and cap/roof 

assembly must then terminate above the roof in accordance 

with the manufacturer’s instructions. 
In some cases, a shorter extension above the roof may be 

possible with a liner than would be required with a masonry 

chimney. 
For further information on relining, see Fix 4. 

Fix 2 -Change Venting Arrangements

If the masonry chimney has more than one channel, it may be 

possible to vent the gas appliances into one channel and vent 

the solid or liquid fuel appliance(s) into another channel(s). 

Do not vent an 80+ Furnace inside of a metal liner with other 

appliances vented outside the liner. 
Alternatively, the homeowner may agree to discontinue use 

of the fireplace (solid fuel appliance). If so, the tile liner must 

be cleaned to remove creosote buildup. The fireplace opening 

must then be permanently sealed.

If oil-fired appliance(s) are being replaced by gas-fired appli

-

ance(s), the tile liner must first be cleaned to remove the fuel 

oil residue. 
If none of the above options is practical, the furnace may need 

to be vented vertically with a B Vent. 
Under some conditions, a 90%+ furnace could be installed 

rather than an 80% furnace. The 90%+ furnace can be vented 

horizontally or vertically through PVC pipe. 

Fix 3 - Rebuild the Crown

If the chimney crown is damaged, a qualified mason must re

-

pair it in accordance with nationally recognized building codes 

or standards. One such standard which may be referenced is 

the Standard for Chimneys, Fireplaces, Vents, and Solid Fuel 

Burning Appliances, ANSI/NFPA 211. 

Remember that all appliances must be vented inside the liner. 

Venting one appliance inside the liner and another appliance 

outside the liner is not acceptable. 

Next, use a flashlight and small mirror to sight up the liner. B 

vent must be supported so as to not come into direct contact 

with the chimney walls or tile liner. If it is not, it can probably 

be rehung so as to be acceptable. A thimble or fire stop may 

be helpful here. 
Flexible liners should be hung straight or nearly straight. If it 

is spiraled in the chimney and in good condition, it should be 

rehung. To do this, break the top seal; pull up and cut off the 

excess liner length, and refit the top seal. Use caution when 

doing this, as the cut edges of flexible liners may be sharp. 

The surfaces of the liner must be physically sound. If gaps 

or holes are present, the metal liner must be removed and 

replaced (Fix 4).  Finally, confirm that the metal liner is the 

correct size for the appliances to be installed. Use the GAMA 

tables and rules.
If a metal liner is not present, a clay tile liner must be present, 

or the chimney must be lined (Fix 4). 

Use  a  flashlight  and  small  mirror  at  the  cleanout  or  vent 

connector to inspect the clay tile liner. If any of the following 

problems are present: 

• 

Tile sections misaligned 

• 

Tile sections missing

• 

Gaps between tile sections

• 

Signs of condensate drainage at the cleanout or vent 

connectors

• 

Mortar protruding from between tile sections

•  Use of sewer pipe or drainage pipe rather than an 

approved fire clay tile reline the chimney (Fix 4). 

Next, measure the size of the liner. It may be possible to do 

this from the cleanout. The liner must be at least as large as 

the minimum size established by the tables in in the latest 

edition of the National Fuel Gas Code NFPA 54/ANSI Z223.1. 

If the liner is too small or too large, then the chimney must 

be relined (Fix 4). 

Check 6 - Dilution Air 

If gas-fired appliances are to be vented into a clay tile liner, a 

source of dilution air is required. 
Dilution air cannot be obtained through: 

• 

Induced draft appliances 

• 

Natural draft appliances with vent dampers

Sufficient dilution air can ordinarily be obtained through the 

draft hood of a natural draft appliance only if the appliance’s 

vent connector does not include a vent damper.  If dilution 

air will not be available, the chimney must be relined (Fix 4).  

Summary of Contents for MES80

Page 1: ...ION 6 LOCATION REQUIREMENTS AND CONSIDERATIONS 7 Clearances and Accessibility 8 Installation Positions 8 Venting For Horizontal Left Or Right Installations 8 Horizontal Installation 8 Furnace Suspensi...

Page 2: ...ustment 23 Gas Input Rate Measurement Natural Gas Only 23 Temperature Rise 24 Circulator Blower Fan Timing Adjustment 24 OPERATIONAL CHECKS 25 Checking Duct Static 25 SAFETY CIRCUIT DESCRIPTION 25 Gen...

Page 3: ...ce qui peut entra ner la mort des blessures ou des dommages mat riels IF THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED EXACTLY A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE PERSONAL I...

Page 4: ...nt pas suivies pour chacun des appareils raccord s au syst me de ventilation au moment de sa mise en marche cela peut entra ner une intoxication au monoxyde de carbone ou la mort Les tapes suivantes d...

Page 5: ...ing precautions during furnace installation and servicing to protect the integrated control module from damage By putting the furnace the control and the person at the same electrostatic potential the...

Page 6: ...furnace A return air temperature range between 60 F 16 C and 80 F 27 C is maintained Air filters are installed in the system and replaced daily during construction and upon completion of construction...

Page 7: ...icals halogen type refrigerants printing inks cleaning solutions such as perchloroethylene paint removers varnishes hydrochloric acid cements and glues antistatic fabric softeners for clothes dryers m...

Page 8: ...gas electrical and drain line connections NOTE In addition to the required clearances to combustible materials a minimum of 24 service clearance must be available in front of the unit Installation Po...

Page 9: ...ndition c In so far as practical close all building doors and windows and all doors between the space in which the appliance s connected to the venting system are located and other spaces of the build...

Page 10: ...oset or utility room must have two ventilation openings with a total minimum free area of 0 25 square inches per 1 000 BTU hr of furnace input rating Refer to Specification Sheet applicable to your mo...

Page 11: ...PPED APPLIANCE THE POTENTIAL FOR CONDENSATION DAMAGE MAY STILL EXIST WITH EXTREMELY COLD CONDITIONS LONG VENT CONNECTORS EXTERIOR CHIMNEYS OR ANY COMBINATION OF THESE CONDITIONS THE RISK OF CONDENSATI...

Page 12: ...existing metal liners are correctly installed and in good condition Remove the lowest existing vent connector and examine the inside of the elbow or tee at the base of the liner A small amount of soo...

Page 13: ...y recognized building codes or standards One such standard which may be referenced is the Standard for Chimneys Fireplaces Vents and Solid Fuel Burning Appliances ANSI NFPA 211 Remember that all appli...

Page 14: ...or thimbles must be used to prevent the B vent from coming into direct contact with the tile liner or chimney walls Direct contact would result in higher heat loss with an increased possibility of poo...

Page 15: ...s or by the rotation of the fan Also confirm that wiring location will not interfere with fil ter removal or other maintenance After the junction box is in the desired location use washers to connect...

Page 16: ...p in a fossil fuel application A fossil fuel application refers to a combined gas furnace and heat pump installation which uses an outdoor temperature sensor to determine the most cost efficient means...

Page 17: ...f old pipe is used be sure it is clean and free of rust scale burrs chips and old pipe joint compound Use pipe joint compound on male threads ONLY Always use pipe joint compound pipe dope that is APPR...

Page 18: ...size that the heat exchanger can be viewed for visual light inspection or such that a sampling probe can be inserted into the airstream The access panel must be made to prevent air leaks when the furn...

Page 19: ...be installed in the central return register or a side panel external filter rack kit upflows As an alternative a media air filter or electronic air cleaner can be used as the primary filter The follo...

Page 20: ...have 5 media filters and are available in the following configurations Consult your distributor for information on our complete line of IAQ Clean Comfort products Air cleaner installation location Ma...

Page 21: ...call for fan Circulator blower is de energized Electronic air cleaner terminals are de energized Furnace awaits the next call from thermostat Start up Procedure And Adjustment Furnace must have a 120...

Page 22: ...stem 3 Inlet pressure tap connections a White Rodgers valve Back inlet pressure test screw inlet pressure tap out one turn counterclockwise not more than one turn 4 Connect calibrated U tube manometer...

Page 23: ...regulator cover screw 10 Turn OFF all electrical power and gas supply to the system 11 Remove the manometer hose from the hose barb fitting or outlet pressure Tap 12 Replace outlet pressure tap a Whit...

Page 24: ...onvert capacity to tons Example Cooling Capacity of 30 000 BTU hr 30 000 12 000 2 5 Tons 2 Determine the proper air flow for the cooling system Most cooling systems are designed to work with air volum...

Page 25: ...Operational Checks TO AVOID PERSONAL INJURY OR DEATH DO NOT REMOVE ANY INTERNAL COMPARTMENT COVERS OR ATTEMPT ANY ADJUSTMENT ELECTRICAL COMPONENTS ARE CONTAINED IN BOTH COMPARTMENTS CONTACT A QUALIFIE...

Page 26: ...ure activated sensor It guards against overheating resulting from insufficient air passing over the heat exchanger The auxiliary limit control is suitable for both horizontal right and horizontal left...

Page 27: ...Y OR DEATH DISCONNECT ELECTRICAL POWER BEFORE REMOVING FILTERS NEVER OPERATE FURNACE WITHOUT A FILTER INSTALLED BECAUSE DUST AND LINT WILL BUILD UP ON INTERNAL PARTS RESULTING IN LOSS OF EFFICIENCY EQ...

Page 28: ...lthough only functional parts are shown in the parts list all sheet metal parts doors etc may be ordered by description Parts are available from your distributor Functional Parts List Gas Valve Natura...

Page 29: ...10 Integrated Control Module 11 Transformer 12 Blower Door Interlock Switch 13 Circulator Blower Component ID Tubular Heat Exchanger Pressure Sensor Assembly Flue Pipe Connection Gas Line Entrance Ga...

Page 30: ...in Electrostatic Discharge section of manual Furnace Fails to operate Control LED is flashing TWO 2 RED flashes 2 Flashes RED Pressure sensor indicates pressure reading when it should be zero Faulty...

Page 31: ...ockage or excessive wear and replace as needed Check and correct pressure sensor wiring Turn power OFF prior to repair Replace induced draft blower with proper replacement part LED is steady on Steady...

Page 32: ...combustion noise during heating Insufficient combustion air or high input Blocked flue and or air inlet pipe or faulty induced draft blower or pressure sensor Check and correct gas supply and manifol...

Page 33: ...7 26 1663 27 1620 1588 1546 Orange 898 49 794 NA 723 NA 656 NA 588 NA 522 449 384 Black 1443 31 1388 32 1339 33 1292 34 1242 36 1202 1155 1107 Brown 1601 28 1559 29 1513 29 1473 30 1413 31 1405 1365 1...

Page 34: ...D JUNCTION INTEGRATED CONTROL INTERNAL TO 0140F02416 A 2 MANUFACTUR S SPECIFIED REPLACEMENT PARTS MUST BE USED WHEN SERVICING 1 SET HEAT ANTICIPATOR ON ROOM THERMOSTAT AT 0 7 AMPS NOTES HI VOLTAGE FIE...

Page 35: ...35 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 36: ...ering your product is a relatively short process and entitles you to additional warranty protection except that failure by California and Quebec residents to register their product does not diminish t...

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