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15

120 Volt Line Connections

Before proceeding with electrical connections, ensure that 

the supply voltage, frequency, and phase correspond to 

that specified on the unit rating plate.  Power supply to the 

furnace must be NEC Class 1, and must comply with all ap-

plicable codes.  The furnace must be electrically grounded 

in accordance with local codes or, in their absence, with the 

atest edition of The National Electric Code, ANSI NFPA 70.
Use a separate fused branch electrical circuit containing 

properly sized wire, and fuse or circuit breaker.  The fuse 

or circuit breaker must be sized in accordance with the 

maximum overcurrent protection specified on the unit rating 

plate.  An electrical disconnect must be provided at the 

furnace location.

Line voltage wiring

 must enter into the junction box provided 

with the furnace.

Line polarity must be observed when making field connections. 

Line voltage connections can be made through either the right 

or left side panel. To relocate the junction box, follow the steps 

shown in the Junction Box Relocation section.

Junction Box Relocation

E

DGES

 

OF

 

SHEET

 

METAL

 

HOLES

 

MAY

 

BE

 

SHARP

. U

SE

 

GLOVES

 

AS

 

A

 

PRECAUTION

 

WHEN

 

REMOVING

 

HOLE

 

PLUGS

.

WARNING

Line  voltage  connections  can  be  made  through  either  the 

right or left side panel.  The furnace is shipped configured 

for a right side electrical connection.  To make electrical 

connections through the opposite side of the furnace, the 

junction box must be relocated to the left side prior to making 

electrical connections.  To relocate the junction box, perform 

the following steps.

T

O

 

PREVENT

 

PERSONAL

 

INJURY

 

OR

 

DEATH

 

DUE

 

TO

 

ELECTRIC

 

SHOCK

DISCONNECT

 

ELECTRICAL

 

POWER

 

BEFORE

 

INSTALLING

 

OR

 

SERVICING

 

THIS

 

UNIT

.

WARNING

1.  Remove both doors from the furnace.

2.  Remove and save the screws holding the junc tion box 

to the right side of the furnace.

3.  Models that have the junction box located in the burner 

compartment will need to move the junction box directly 

over.

4.  Attach the junction box to the left side of the fur nace, 

using the screws removed in step 2.

5.  Check  the  location  of  the  wiring.  Confirm  that  it  will 

not be damaged by heat from the burners or by the 

rotation of the fan. Also confirm that wiring location will 

not interfere with fil ter removal or other maintenance.

After the junction box is in the desired location, use washers 

to connect field-supplied conduit to the junction box in accor

-

dance with NEC and local codes. Connect hot, neutral, and 

ground wires as shown in the furnace wiring diagram. The 

wires and ground screw are located in the furnace junction box.

Low voltage wires may be connected to the terminal strip. 

IMPORTANT NOTE: 

To avoid possible equipment malfunc-

tion, route the low voltage wires to avoid interference with filter 

removal or other maintenance. 

HIGH VOLTAGE 

!

T

O

 

AVOID

 

THE

 

RISK

 

OF

 

INJURY

ELECTRICAL

 

SHOCK

 

OR

 

DEATH

THE

 

FURNACE

 

MUST

 

BE

 

ELECTRICALLY

 

GROUNDED

 

IN

 

ACCORDANCE

 

WITH

 

LOCAL

 

CODES

 

OR

 

IN

 

THEIR

 

ABSENCE

WITH

 

THE

 

LATEST

 

EDITION

 

OF

 

THE

 

N

ATIONAL

 E

LECTRIC

 C

ODE

.

WARNING

To ensure proper unit grounding, the ground wire should run 

from the furnace ground screw located inside the furnace 

junction box all the way back to the electrical panel.  

NOTE:  

Do not use gas piping as an electrical ground.  To confirm 

proper unit grounding, turn off the electrical power and perform 

the following check.

1.  Measure resistance between the neutral (white) 

connection and the unpainted surface on the furnace. 

2.  Resistance should measure 10 ohms or less.

This furnace is equipped with a blower door interlock switch 

which interrupts unit voltage when the blower door is opened 

for servicing.  Do not defeat this switch.

24 Volt Thermostat Wiring

NOTE:

 Wire routing must not interfere with circulator blower 

operation, filter removal, or routine maintenance.
Low voltage connections can be made through either the right 

or left side panel. Thermostat wiring entrance holes are locat-

ed in the blower compartment.   The following figure shows 

connections for a “heat only” system and “heat/cool system”.

Furnace

Control

Furnace

Control

Remote

Condensing

Unit

Heating

Room 

Thermostat

Heating/Cooling

Room Thermostat

W

W

Typical Field Wiring (24 VAC Control Circuit)

Figure 9

This furnace is equipped with a 40 VA transformer to facilitate 

use with most cooling equipment.  Consult the wiring diagram, 

located on the blower compartment door, for further details of 

120 Volt and 24 Volt wiring.
A single-stage thermostat with only one heating stage is 

needed to control this furnace.  

Summary of Contents for MES80

Page 1: ...ION 6 LOCATION REQUIREMENTS AND CONSIDERATIONS 7 Clearances and Accessibility 8 Installation Positions 8 Venting For Horizontal Left Or Right Installations 8 Horizontal Installation 8 Furnace Suspensi...

Page 2: ...ustment 23 Gas Input Rate Measurement Natural Gas Only 23 Temperature Rise 24 Circulator Blower Fan Timing Adjustment 24 OPERATIONAL CHECKS 25 Checking Duct Static 25 SAFETY CIRCUIT DESCRIPTION 25 Gen...

Page 3: ...ce qui peut entra ner la mort des blessures ou des dommages mat riels IF THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED EXACTLY A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE PERSONAL I...

Page 4: ...nt pas suivies pour chacun des appareils raccord s au syst me de ventilation au moment de sa mise en marche cela peut entra ner une intoxication au monoxyde de carbone ou la mort Les tapes suivantes d...

Page 5: ...ing precautions during furnace installation and servicing to protect the integrated control module from damage By putting the furnace the control and the person at the same electrostatic potential the...

Page 6: ...furnace A return air temperature range between 60 F 16 C and 80 F 27 C is maintained Air filters are installed in the system and replaced daily during construction and upon completion of construction...

Page 7: ...icals halogen type refrigerants printing inks cleaning solutions such as perchloroethylene paint removers varnishes hydrochloric acid cements and glues antistatic fabric softeners for clothes dryers m...

Page 8: ...gas electrical and drain line connections NOTE In addition to the required clearances to combustible materials a minimum of 24 service clearance must be available in front of the unit Installation Po...

Page 9: ...ndition c In so far as practical close all building doors and windows and all doors between the space in which the appliance s connected to the venting system are located and other spaces of the build...

Page 10: ...oset or utility room must have two ventilation openings with a total minimum free area of 0 25 square inches per 1 000 BTU hr of furnace input rating Refer to Specification Sheet applicable to your mo...

Page 11: ...PPED APPLIANCE THE POTENTIAL FOR CONDENSATION DAMAGE MAY STILL EXIST WITH EXTREMELY COLD CONDITIONS LONG VENT CONNECTORS EXTERIOR CHIMNEYS OR ANY COMBINATION OF THESE CONDITIONS THE RISK OF CONDENSATI...

Page 12: ...existing metal liners are correctly installed and in good condition Remove the lowest existing vent connector and examine the inside of the elbow or tee at the base of the liner A small amount of soo...

Page 13: ...y recognized building codes or standards One such standard which may be referenced is the Standard for Chimneys Fireplaces Vents and Solid Fuel Burning Appliances ANSI NFPA 211 Remember that all appli...

Page 14: ...or thimbles must be used to prevent the B vent from coming into direct contact with the tile liner or chimney walls Direct contact would result in higher heat loss with an increased possibility of poo...

Page 15: ...s or by the rotation of the fan Also confirm that wiring location will not interfere with fil ter removal or other maintenance After the junction box is in the desired location use washers to connect...

Page 16: ...p in a fossil fuel application A fossil fuel application refers to a combined gas furnace and heat pump installation which uses an outdoor temperature sensor to determine the most cost efficient means...

Page 17: ...f old pipe is used be sure it is clean and free of rust scale burrs chips and old pipe joint compound Use pipe joint compound on male threads ONLY Always use pipe joint compound pipe dope that is APPR...

Page 18: ...size that the heat exchanger can be viewed for visual light inspection or such that a sampling probe can be inserted into the airstream The access panel must be made to prevent air leaks when the furn...

Page 19: ...be installed in the central return register or a side panel external filter rack kit upflows As an alternative a media air filter or electronic air cleaner can be used as the primary filter The follo...

Page 20: ...have 5 media filters and are available in the following configurations Consult your distributor for information on our complete line of IAQ Clean Comfort products Air cleaner installation location Ma...

Page 21: ...call for fan Circulator blower is de energized Electronic air cleaner terminals are de energized Furnace awaits the next call from thermostat Start up Procedure And Adjustment Furnace must have a 120...

Page 22: ...stem 3 Inlet pressure tap connections a White Rodgers valve Back inlet pressure test screw inlet pressure tap out one turn counterclockwise not more than one turn 4 Connect calibrated U tube manometer...

Page 23: ...regulator cover screw 10 Turn OFF all electrical power and gas supply to the system 11 Remove the manometer hose from the hose barb fitting or outlet pressure Tap 12 Replace outlet pressure tap a Whit...

Page 24: ...onvert capacity to tons Example Cooling Capacity of 30 000 BTU hr 30 000 12 000 2 5 Tons 2 Determine the proper air flow for the cooling system Most cooling systems are designed to work with air volum...

Page 25: ...Operational Checks TO AVOID PERSONAL INJURY OR DEATH DO NOT REMOVE ANY INTERNAL COMPARTMENT COVERS OR ATTEMPT ANY ADJUSTMENT ELECTRICAL COMPONENTS ARE CONTAINED IN BOTH COMPARTMENTS CONTACT A QUALIFIE...

Page 26: ...ure activated sensor It guards against overheating resulting from insufficient air passing over the heat exchanger The auxiliary limit control is suitable for both horizontal right and horizontal left...

Page 27: ...Y OR DEATH DISCONNECT ELECTRICAL POWER BEFORE REMOVING FILTERS NEVER OPERATE FURNACE WITHOUT A FILTER INSTALLED BECAUSE DUST AND LINT WILL BUILD UP ON INTERNAL PARTS RESULTING IN LOSS OF EFFICIENCY EQ...

Page 28: ...lthough only functional parts are shown in the parts list all sheet metal parts doors etc may be ordered by description Parts are available from your distributor Functional Parts List Gas Valve Natura...

Page 29: ...10 Integrated Control Module 11 Transformer 12 Blower Door Interlock Switch 13 Circulator Blower Component ID Tubular Heat Exchanger Pressure Sensor Assembly Flue Pipe Connection Gas Line Entrance Ga...

Page 30: ...in Electrostatic Discharge section of manual Furnace Fails to operate Control LED is flashing TWO 2 RED flashes 2 Flashes RED Pressure sensor indicates pressure reading when it should be zero Faulty...

Page 31: ...ockage or excessive wear and replace as needed Check and correct pressure sensor wiring Turn power OFF prior to repair Replace induced draft blower with proper replacement part LED is steady on Steady...

Page 32: ...combustion noise during heating Insufficient combustion air or high input Blocked flue and or air inlet pipe or faulty induced draft blower or pressure sensor Check and correct gas supply and manifol...

Page 33: ...7 26 1663 27 1620 1588 1546 Orange 898 49 794 NA 723 NA 656 NA 588 NA 522 449 384 Black 1443 31 1388 32 1339 33 1292 34 1242 36 1202 1155 1107 Brown 1601 28 1559 29 1513 29 1473 30 1413 31 1405 1365 1...

Page 34: ...D JUNCTION INTEGRATED CONTROL INTERNAL TO 0140F02416 A 2 MANUFACTUR S SPECIFIED REPLACEMENT PARTS MUST BE USED WHEN SERVICING 1 SET HEAT ANTICIPATOR ON ROOM THERMOSTAT AT 0 7 AMPS NOTES HI VOLTAGE FIE...

Page 35: ...35 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 36: ...ering your product is a relatively short process and entitles you to additional warranty protection except that failure by California and Quebec residents to register their product does not diminish t...

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