Ingersoll-Rand HC-103 User Manual Download

Page: 5 / 128

USER MANUAL
Series HC

Reference IR - 222

Rev 3

Page 5

10/17/2013

SECTION 5: TROUBLESHOOTING AND FAULTS

5.1 Introduction

5.2

High Dew Point

5.2.1

Changed operating conditions

5.2.2

Old

desiccant

5.2.3

Towers not reversing

5.2.4

Cooler discharge air temperature too high

5.2.5

Dew point indication in error

5.2.6

Two-way valve leakage

5.3 Fail-to-shift

5.3.1

Solenoid valve failed to operate

5.3.2

Pilot air tubing leakage

5.3.3

Two-way switching valve actuator leakage

5.4

Primary Drain Failure

5.4.1

Plugging or sticking due to foreign matter

5.5

Secondary Drain Failure

5.5.1

Solenoid valve failure

5.5.2

Liquid level probe failure

5.6 Short-term

shut-down

5.7

Shut-down in case of a fault or for maintenance

SECTION 6: SPECIFICATIONS, PARTS LIST(S), & DATA REPORTS

SECTION 7: AUXILIARY MANUALS (IF APPLICABLE)

SECTION 8: CUT SHEETS

SECTION 9: DRAWINGS

Summary of Contents for HC-103

Page 1: ...ED COMPRESSOR USE WITH A LUBRICATED COMPRESSOR WILL VOID ALL WARRANTIES AND MAY CAUSE SEVERE DAMAGE Information When making inquiries please provide the following information 1 Equipment Model Number 2 Equipment Serial Number 3 Equipment Operating Pressure 4 Equipment Operating Temperature 5 Approximate time in service 6 Nature of Problem For information parts or service contact your local I In ng...

Page 2: ...USER MANUAL Series HC Reference IR 222 Rev 3 Page 2 10 17 2013 ...

Page 3: ...rk 1 3 Personnel Qualification 1 4 Product Information 1 4 1 Theory of operation 1 4 2 Pressure vessel regulations 1 4 3 Airtightness test 1 4 4 Overloading 1 4 5 Technical data sheet 1 4 6 Dryer flow capacities 1 4 7 Transport 1 4 8 Storage 1 4 9 Use of a pre and afterfilter SECTION 2 INSTALLATION 2 1 Set up and installation 2 1 1 Mechanical installation 2 1 2 Preventative maintenance prior to st...

Page 4: ...e maintenance schedule 4 1 1 Introduction 4 1 2 Periodic maintenance schedule 4 2 Replacement Disposal of the desiccant 4 2 1 For first time fill up 4 2 2 To replace used desiccant 4 3 Dew point meter maintenance DPDS Option only 4 4 Afterfilter 4 4 1 General comments and use 4 4 2 Function 4 4 3 Assembly and installation 4 4 4 Maintenance 4 4 5 Changing of afterfilter elements 4 5 Filter Accessor...

Page 5: ...ve leakage 5 3 Fail to shift 5 3 1 Solenoid valve failed to operate 5 3 2 Pilot air tubing leakage 5 3 3 Two way switching valve actuator leakage 5 4 Primary Drain Failure 5 4 1 Plugging or sticking due to foreign matter 5 5 Secondary Drain Failure 5 5 1 Solenoid valve failure 5 5 2 Liquid level probe failure 5 6 Short term shut down 5 7 Shut down in case of a fault or for maintenance SECTION 6 SP...

Page 6: ... must be followed as written in order to avoid danger and damages which could cause downtime and premature wear and tear on the adsorption dryer In addition to the technical manual and the accident prevention regulations which are valid in the particular location where the dryer is being used the recognized special rules for safe and proper working procedures must also be followed Each person invo...

Page 7: ...USER MANUAL Series HC Reference IR 222 Rev 3 Page 7 10 17 2013 SECTION 1 INTRODUCTION Prior to installation and start up of this dryer please read and implement this section ...

Page 8: ... nd d accepts no liability for corrosion damage and malfunctions caused by aggressive media Applications other than those mentioned in this manual must be agreed to by I In ng ge er rs so ol ll l R Ra an nd d and confirmed in writing In the interest of further development I In ng ge er rs so ol ll l R Ra an nd d reserves the right to make changes at any time which in keeping with the essential cha...

Page 9: ...ger or Attention Danger Attention Warning against electrical voltage Safety tips printed directly on the adsorption dryer must also be followed at all times and must be kept completely legible Advice This sign refers to a procedure or sequence of particular interest or importance All tips must be followed to ensure proper use of this adsorption dryer This dot refers to working or operational steps...

Page 10: ...when the adsorption dryer is switched off depressurized and disconnected from the electric power supply Attention Multiple power sources may exist in the electrical panel All possible power sources must be disconnected before servicing dryer Advice Refer to the desiccant material safety data sheet MSDS when installing or disposing of desiccant which can be found in Section 8 of this User Manual Da...

Page 11: ...MATION The adsorption dryer is used for the purpose of drying compressed air and other gases according to its respective design As a standard model the adsorption dryer is equipped with two desiccant vessels and depending on certain conditions provides pure dry and oil free compressed air or gases 1 4 1 Theory of Operation The HC heat of compression dryer uses the hot air from the compressor to re...

Page 12: ...by the inlet 2 way valves into the regenerating tower This hot thirsty air regenerates the bulk of the water from the desiccant The air is then directed into the aftercooler where it is cooled the coalescing separator where liquid water is removed through the drain trap system then into the drying tower where the air is actually dried to its final low dew point The heating cycle lasts 90 minutes ...

Page 13: ...nd drying tower We now begin stripping The stripping phase of regeneration lasts 90 minutes At the beginning of stripping the regenerating tower is depressurized through a muffler During stripping a small adjustable flow of dry air is used to remove the last little bit of moisture from the regenerating tower If dryer is equipped with optional trim heater reference operational instructions in Adden...

Page 14: ...g At the end of stripping the regenerating tower is repressurized The cooling cycle valves open and cooling begins The cooling cycle lasts 60 minutes During cooling a portion of the dry outlet air is directed into the regenerating tower to reduce the temperature of the bed prior to tower shift ...

Page 15: ...Operating temperature Max Min 500 F 260 C 20 F 6 67 C Attention Never weld on or alter a pressure vessel in any way 1 4 3 Airtightness test All adsorption dryers are subjected to an airtightness test prior to shipment using compressed air 1 4 4 Overloading Attention Protect the adsorption dryer from overloads The adsorption dryer can become overloaded if The inlet flow is too high The temperature ...

Page 16: ...G Afterfilter Option AF 350 or AFH 350 AF 550 or HAF 550 AF 1000 or HAF 1000 AF 1000 or HAF 1000 Voltage 115 1 60 Standard Consult Factory for other voltages Cooling Water 9 GPM 34 LPM 16 GPM 61 LPM 20 GPM 76 LPM 25 GPM 95 LPM Stripping Flow 6 SCFM 10 m3 hr 11 SCFM 19 m3 hr 14 SCFM 24 m3 hr 17 SCFM 29 m3 hr Cycle time 8 Hour NEMA Cycle 4 Hours drying 4 Hours Regeneration Outlet Dew Point Variable ...

Page 17: ...FLG Afterfilter Option AF 1400 or HAF 1400 AF 2400 or HAF 2400 AF 3600 or HAF 3600 AF 7200 or HAF 7200 Voltage 115 1 60 Standard Consult Factory for other voltages Cooling Water 36 GPM 136 LPM 56 GPM 212 LPM 80 GPM 303 LPM 110 GPM 416 LPM Stripping Flow 24 SCFM 41 m3 hr 38 SCFM 65 m3 hr 54 SCFM 92 m3 hr 74 SCFM 126 m3 hr Cycle time 8 Hour NEMA Cycle 4 Hours drying 4 Hours Regeneration Outlet Dew P...

Page 18: ...LG Afterfilter Option AF 7200 or HAF 7200 AF 7200 or HAF 7200 AF 7200 or HAF 7200 AF 10000 or HAF 10000 Voltage 115 1 60 Standard Consult Factory for other voltages Cooling Water 143 GPM 541 LPM 138 GPM 572 LPM 172 GPM 651 LPM 208 GPM 787 LPM Stripping Flow 96 SCFM 163 m3 hr 122 SCFM 207 m3 hr 150 SCFM 255 m3 hr 182 SCFM 309 m3 hr Cycle time 8 Hour NEMA Cycle 4 Hours drying 4 Hours Regeneration Ou...

Page 19: ... 10 FLG Afterfilter Option AF 16000 or HAF 16000 AF 16000 or HAF 16000 AF 16000 or HAF 16000 Voltage 115 1 60 Standard Consult Factory for other voltages Cooling Water 247 GPM 935 LPM 289 GPM 1094 LPM 335 GPM 1268 LPM Stripping Flow 217 SCFM 627 m3 hr 254 SCFM 734 m3 hr 295 SCFM 851 m3 hr 8 Hour NEMA Cycle 4 Hours drying 4 Hours Regeneration Outlet Dew Point Variable DPDS Control Adjustable High H...

Page 20: ...093 9796 6343 10198 6617 10638 6922 11129 HC 85 SCFM Nm3 h 6537 10510 6837 10992 7161 11513 7522 12093 7830 12589 8169 13134 8545 13738 HC 103 SCFM Nm3 h 7909 12716 8273 13301 8664 13929 9101 14632 9474 15232 9884 15891 10339 16622 HC 122 SCFM Nm3 h 9413 15134 9846 15830 10312 16579 10832 17415 11276 18129 11764 18913 12305 19783 HC 143 SCFM Nm3 h 11047 17761 11555 18577 12102 19457 12712 20438 13...

Page 21: ...r any damage Shipping damage is not covered by any warranty 1 4 8 Storage If the adsorption dryer is to be stored for a prolonged period of time it should be stored in a dry place preferably indoors protected from the elements including freezing or extremely warm temperatures 1 4 9 Use of a pre and afterfilter Use of a prefilter is not necessary with a heat of compression dryer An afterfilter shou...

Page 22: ...USER MANUAL Series HC Reference IR 222 Rev 3 Page 22 10 17 2013 SECTION 2 INSTALLATION Prior to installation and start up of this dryer please read and implement this section ...

Page 23: ... the adsorption dryer has already been completely wired at our factory the customer only has to connect the power supply cable to the terminal strip according to the supplied wiring diagrams Advice Should you still have questions regarding installation you can request installation blueprints separately from I In ng ge er rs so ol ll l R Ra an nd d Davidson NC Warning Use the appropriate load rated...

Page 24: ...ith hot surfaces Because of vibration during shipping some tube fittings may have loosened therefore inspect all connections and tighten if required Also flange connections may have loosened therefore tighten all flange bolts Ensure that the inlet and outlet connections to and from the I In ng ge er rs so ol ll l R Ra an nd d type HC Dryer are made using the correct rated fittings and piping to me...

Page 25: ...essurization This will assure gasket life as well as prevent possible gasket blowout Gasket joints should be bubble tested after four or five complete cycles of the dryer to ensure gaskets are sealed Any loose joints will need to be re tightened and re tested for leaks Following is a comprehensive procedure for tightening all pressurized gasketed joints If the dryer includes manual butterfly valve...

Page 26: ...68 128 6 8 148 129 230 8 8 201 175 230 10 12 7 8 191 166 372 12 12 7 8 254 221 372 Based on 1 16 gasket material If other than 150 flange rating consult Ingersoll Rand NOTE We regret any inconvenience this may cause however we feel this preventative procedure will save time and money in the long run Failure to follow this procedure may result in premature gasket failure which is not covered by war...

Page 27: ...sembly Ensure that the skid is located such that the 3 valve bypass will bypass the dryer and filters when in use Check the flow direction of each filter to ensure the after filter is connected to the outlet pipe of the dryer Connect the filter skid piping and dryer skid piping using materials and fabrication procedures that are suitable for compressed air pressure piping All flanges are ANSI B16 ...

Page 28: ...USER MANUAL Series HC Reference IR 222 Rev 3 Page 28 10 17 2013 SECTION 3 START UP OPERATION Prior to installation and start up of this dryer please read and implement this section ...

Page 29: ... System outlet block valve is closed Cooling water is turned on to the aftercooler Slightly open the inlet isolation valve slowly admitting compressed air to the system When full system operating pressure has been reached all connections should be soap bubble tested for leaks Any leaks should be repaired and retested prior to placing the equipment in service If some gas other than the process air ...

Page 30: ... The dryer should be carefully monitored during the first few hours of operation to check for malfunction Protect the dryer from overloads The dryer can become overloaded if inlet flow is too high temperature of the air at the discharge of the aftercooler is too high minimum operating pressure is too low temperature of the air at the discharge of the compressor is too low check Specifications in S...

Page 31: ...USER MANUAL Series HC Reference IR 222 Rev 3 Page 31 10 17 2013 SECTION 4 MAINTENANCE ...

Page 32: ...ce Schedule Whereas it is recommended that the dryer be observed and inspected as often as it is practical the following is a minimum requirement A EVERY 2000 HOURS OR 3 MONTHS 1 Check the inlet air temperature make adjustments if necessary 2 Check the air temperature at intercooler outlet above 100 F means a Increase the cooling water flow b Lower the cooling water temperature c Back flush and th...

Page 33: ...4 as outlined in Every 4000 Hours or 6 Months DO NOT REPRESSURIZE DRYER OR RECONNECT POWER TO THE DRYER YET 2 Rebuild the actuators by installing repair kits in the major switching valves V1 V13 and V15 3 Carefully disassemble and clean the solenoid valves in the control group rebuild with new parts only if damage or serious wear is evident 4 Carefully disassemble and clean the 3 way solenoid valv...

Page 34: ...h 9 as outlined in Every 8000 Hours or 12 Months DO NOT REPRESSURIZE DRYER OR RECONNECT POWER TO THE DRYER YET 2 Drain all the desiccant from both vessels through the drain at the bottom of each vessel 3 Refill both vessels with the proper amount of desiccant as noted in the specifications at the front of this manual NOTE Desiccant can be purchased only through Ingersoll Rand distributors authoriz...

Page 35: ...NT NOTE Refer to the desiccant MSDS in Section 8 of this manual for detailed information regarding material description and ingredients The dryer is filled from the top and emptied from the bottom Refer to the General Assembly drawing for location of fill and drain ports 4 2 1 For first time fill up For first time fill up remove nuts bolts yokes cover and gasket from the manway at the top of the t...

Page 36: ...r on large towers with manways Remove plug from the desiccant fill on small towers with threaded desiccant fills The tower can be blown clean with an air hose or may be washed out with a water hose if desired but time must be allowed if this is done to completely dry the tower before refilling it with desiccant Replace drain plug in bottom of the tower Refill the chamber with the specified desicca...

Page 37: ... series AF or optional series HAF from the outside to the inside Solids are filtered out by impact or by the effect of inertia 4 4 3 Assembly and installation Advice The piping system must be cleaned before assembling filter The filter must always be installed vertically 4 4 4 Maintenance Advice The filter element should be replaced when a differential pressure of 5 7 PSID has been reached or at l...

Page 38: ...Check for air leaks with soap solution Place back into service 4 4 5 2 AF 550 and AF 1000 or optional HAF 550 and HAF 1000 Isolate the filter by closing the manual valves before and after the filter Completely depressurize the filter Remove top plate cover Remove the wing nut from the filter top plate s and remove the plate s Remove the element s from the filter housing Inspect the filter base pla...

Page 39: ...p plate s and remove the plate s Remove the element s from the filter housing Inspect the filter base plate s t bar s and filter union s if applicable Replace as needed Install new element s to original position in housing Put back cover plate and wing nut Inspect o ring or gasket Replace if necessary Put back cover plate or yoke then reattach yoke assembly and tighten Slowly repressurize the filt...

Page 40: ...USER MANUAL Series HC Reference IR 222 Rev 3 Page 40 10 17 2013 SECTION 5 TROUBLESHOOTING FAULTS ...

Page 41: ...re are still within specification 5 2 2 Old Desiccant If the dryer is not able to maintain dew point for a sufficiently long period the desiccant may have aged to the point where its capacity is inadequate Replace the desiccant with the appropriate quantity and type of desiccant 5 2 3 Towers Not Reversing Check PLC solenoid valve inlet switching valves and if supplied Dew Point Demand System meter...

Page 42: ...ctuator operation and check for seat wear 5 3 FAIL TO SHIFT 5 3 1 Solenoid Valve Failed To Operate Check electrical connection coil and valve seat 5 3 2 Pilot Air Tubing Leakage Check tubing fittings for leakage 5 3 3 Two way Switching Valve Actuator Leakage A leaking actuator can cause the switching valve to malfunction low pilot pressure due to leakage or solenoid valve failure will cause the FA...

Page 43: ... open solenoid valve Clean repair or replace as necessary 5 5 2 Liquid Level Probe Failure If the PRIMARY DRAIN FAILURE ALARM does not activate after or during failure of the float operated drain check the liquid level probe for proper operation 5 6 SHORT TERM SHUT DOWN Advice The following sequence is to be heeded when switching off the adsorption dryer First close all the shut off valves up and ...

Page 44: ...USER MANUAL Series HC Reference IR 222 Rev 3 Page 44 10 17 2013 SECTION 6 SPECIFICATIONS PARTS LIST S DATA REPORTS ...

Page 45: ...ntent Saturated Outlet Moisture Content Inlet Wet Bulb 80 F 22 F Pressure Dew Point Inlet Wet Bulb 50 F 34 F Pressure Dew Point Inlet Wet Bulb 32 F 48 F Pressure Dew Point DETAIL SPECIFICATIONS Operation Automatic Dryer Cycle NEMA 480 Mins Cycle Time 240 Mins on Stream 90 Mins Heating 90 Mins Stripping 60 Mins Cooling Adsorbent Type 3 16 Activated Alumina 2 735 per Chamber Buffer Absorbent Type N ...

Page 46: ...oint Demand System Yes No Pressure Gauges Locally Mounted Panel Mounted Temperature Gauges Locally Mounted Panel Mounted Not Applicable Moisture Indicator Indicating Lights Purge Flow Indicator Switching Failure Alarm Heater Overtemp Alarm Other Upgrade PLC To Compactlogix 1768 L4X With Panelview U L Listed ACCESSORY EQUIPMENT Afterfilter Model No Dual AF 7200 Cartridge No 812 1B Quantity 6 Each S...

Page 47: ...asket grafoil 10 150 600 ring 1 16 1 38339222 5 470 lbs 3 16 activated alumina desiccant 2 735 lbs tower 23989908 1 DDT 504 drain DDT Note Air dryer S N required when ordering 38339172 1 Drain All 1 inline filter particle removal F2 1 38335600 2 AF 7200 filter particle removal 6 F3 4 812 1B filter element 6 per filter Seal gasket manway 8x10 1 per filter 12 2 38335592 23985302 1 HEF 60 filter high...

Page 48: ...alve 1 38341608 23804297 1 Valve butterfly 3 150 wafer w Pneumatic SR actuator V12 Repair kit butterfly valve 3 Repair kit actuator 1 1 38059457 38454476 38454484 2 Valve butterfly 3 150 wafer w Pneumatic DA actuator V11 13 Repair kit butterfly valve 3 Repair kit actuator 2 2 38059416 38454476 38451977 11 Valve butterfly 6 150 wafer w Pneumatic DA actuator V1 10 15 Repair kit butterfly valve 6 Rep...

Page 49: ...Ingersoll Rand Co P O Box 1987 Midland MI 48641 1987 Samuel Adams Brewery c o Boston Beer Co 7880 Penn Drive Breinigsville PA 18031 65157 ...

Page 50: ......

Page 51: ...Ingersoll Rand Co P O Box 1987 Midland MI 48641 1987 Samuel Adams Brewery c o Boston Beer Co 7880 Penn Drive Breinigsville PA 18031 65157 ...

Page 52: ......

Page 53: ...Ingersoll Rand Co P O Box 1987 Midland MI 48641 1987 Samuel Adams Brewery c o Boston Beer Co 7880 Penn Drive Breinigsville PA 18031 65157 ...

Page 54: ......

Page 55: ...Ingersoll Rand Co P O Box 1987 Midland MI 48641 1987 Samuel Adams Brewery c o Boston Beer Co 7880 Penn Drive Breinigsville PA 18031 65157 ...

Page 56: ......

Page 57: ...USER MANUAL Series HC Reference IR 222 Rev 3 Page 45 10 17 2013 SECTION 7 AUXILIARY MANUALS IF APPLICABLE ...

Page 58: ...ALLEN BRADLEY PANELVIEW PLUS 400 OPERATIONAL GUIDE For Use With INGERSOLL RAND MODEL HC HEAT OF COMPRESSION REGENERATIVE AIR DRYER ...

Page 59: ...IONAL GUIDE Reference IR 196 I R Allen Bradley PanelView Plus 400 for I R HC w HL or HC Mode Rev 4 Page 2 of 11 01 20 2015 TABLE OF CONTENTS I Operator Interface A Main Screen B Status C Settings D Control E Alarms F Temperatures G Hourmeter ...

Page 60: ...Allen Bradley literature library at http literature rockwellautomation com idc groups public documents webassets browse _category hcst Function keys F1 through F8 perform the function displayed on the screen ARROWS ALLOW USER TO SCROLL UP OR DOWN INSIDE OF THE SCREEN LIST SELECTOR AN ARROW ON THE RIGHT SIDE OF THE SCREEN NAMES INDICATES WHICH SCREEN IS BEING SELECTED SELECTS THE SCREEN IN WHICH TH...

Page 61: ...r down arrow keys and the enter key you may select a screen to view B Status The Status screen will indicate the dryer s current status The first line will indicate which tower is onstream The second line will indicate which cycle of regeneration the opposite tower is in These modes of regeneration can be changed on the Settings screen reference Settings in Section C of this addendum for instructi...

Page 62: ...tion cycle In the bottom left corner of the Status screen the time remaining in the current regeneration cycle is displayed Note If the dryer is in DPDS Standby the time will remain at zero and does not reset until the dew point rises above the dew point set point factory preset is 20 F In the lower right corner of the Status screen is the screen selector list similar to the one on the MAIN screen...

Page 63: ...e numbers are easier to remember The cycle times are shown again for reference 0 90 is Heating 91 180 is Stripping and 181 240 is Cooling To advance the counter press the F4 key and enter the new value that is desired The new value will be entered once the enter key is pressed you can cancel out and no change will occur Note Changes will only happen once the counter hits 91 181 or 240 Note If the ...

Page 64: ...ese values These times are set for optimum conditions by the manufacturer If a change needs to occur please consult Ingersoll Rand The times displayed should indicate 180 and 90 for Stripping and Heating respectively This screen also allows you to adjust the set points for your Low Regen Temp and High Cooler Outlet Temp alarms Pressing the F3 or F4 key will bring up a numeric input display to chan...

Page 65: ...etween HC and HL modes of operation Note This change will NOT occur instantly The change will only take place when the next cycle starts The cycle that the dryer is in at the moment will finish including standby This may take several hours so a change may not be noticed until the next day if pressed on accident Pressing the F4 key again will access HC mode and no changes will be made The stripping...

Page 66: ...onal DPDS the dryer will complete its regeneration and go into a standby mode until the outlet dew point has reached the dew point monitor s set point When the dew point set point is reached the dryer will switch towers When dew point demand is not purchased this screen will not be available This screen also shows the current dew point You may adjust the dew point set point by pressing F4 key and ...

Page 67: ...omatically return to the MAIN screen Using the other function keys per the screen designations you may toggle to any other screen Note When screen is switched with a pre existing alarm this alarm screen will not automatically pop back up until all alarms are cleared F Temperatures The Temperatures screen will display the current temperature conditions of the dryer From this screen you can view dat...

Page 68: ...ey PanelView Plus 400 for I R HC w HL or HC Mode Rev 4 Page 11 of 11 01 20 2015 G Hourmeter The Hourmeter screen will show how long the dryer has been in Service and the amount of time the dryer has been running in Standby Note The hourmeter will still run when the dryer is in Standby ...

Page 69: ...SAHARA MOISTURE TRANSMITTER Instruction Manual ...

Page 70: ...tter 3 II Making Wiring Connections 4 III Installation 5 IV Operating the Transmitter 6 A Powering Up 6 B Error Handling 6 V Specifications 7 VI Warranty 10 VII Return Policy 10 VIII Helpful Information 11 A Ten Things to Consider When Making Moisture Measurements in Gases 11 B Measuring Dew Points Pressure vs Atmospheric 12 C Moisture Monitor Hints 13 D Contaminants 15 E Aluminum Oxide Probe Main...

Page 71: ...t provides accurate dew frost point measurements The SMT is supplied with one 4 to 20 mA analog output that is factory configured for a specified range Curve B covers an overall range of 148 to 86 F 100 to 30 C Can be identified by label on SMT with red lettering Curve A covers an overall range of 112 to 86 F 80 to 30 C Can be identified by label on SMT with blue lettering The SMT is easy to insta...

Page 72: ... to wire the transmitter to your system 1 Push the female connector end on the transmitter cable into the mating male connector on the transmitter module Make sure the pins are properly aligned Once inserted secure the connectors together by sliding the metal sleeve on the cable over the connectors and turning it clockwise until it is tight 2 Using the flying leads at the other end of the transmit...

Page 73: ...ads also produce a current output equivalent to 4 to 20 mA 3 Trim any unused leads back to the outer cable jacket in order to remove the bare tinned wire and prevent accidental short circuits The SMT is now ready for operation III Installation When preparing to use the sensor probe it is important to make certain upon removing the clear plastic cover that the o ring gasket remains in place at the ...

Page 74: ...oblem should arise with the sensor probe see Error Handling below for how the transmitter reacts to error conditions CAUTION Any attempt to open the module or remove the sensor probe will void the warranty A Powering Up After the SMT is wired as described in Section II power may be applied to the unit The transmitter takes approximately 20 seconds to initialize and begin normal operation The unit ...

Page 75: ...nd desiccant packet threaded onto the probe Store in a cool dry environment Warm up Time Meets specified accuracy in 3 minutes Accuracy 2 C from 85 to 104 F 65 to 40 C 3 C from 148 to 87 F 100 to 66 C for Curve B 3 C from 112 to 87 F 80 to 66 C for Curve A Repeatability 0 5 C from 85 to 104 F 65 to 40 C dew frost point 1 0 C from 148 to 87 F 100 to 66 C for Curve B 1 0 C from 112 to 87 F 80 to 66 ...

Page 76: ...VDC Power Supply Max Loop R 50 Ω x 24 7 850 Ω Cable 2 m standard consult factory for custom lengths Mechanical Sample Connection 16 straight male thread with o ring Operating Pressure 5 μm Hg to 5 000 psig 345 bar Enclosure NEMA 4X IP67 European Compliance Complies with the following EMC Directive 89 336 EEC and PED 97 23 EC for DN 25 EN 61326 1998 Class A Annex A Continuous Unmonitored Operation ...

Page 77: ...nsor Sensor Type Thin film aluminum oxide moisture sensor probe Calibration Each sensor is individually computer calibrated against known moisture concentrations traceable to NIST Calibration Interval Sensor recalibration is recommended every 12 months depending on application Calibration Data Factory calibrated stored in FLASH Flow Rate Gases Static to 10 000 cm s linear velocity at a pressure of...

Page 78: ...orized by Ingersoll Rand in writing This warranty excludes cost of shipment to and from our factory VII Return Policy If returning an SMT for warranty service or annual recalibration the user must contact Ingersoll Rand for instructions which will include the issue of a Return Merchandise Authorization RMA and the user will issue a Purchase Order for the itemized service and or parts No credit wil...

Page 79: ...at atmosphere to equivalent dew point at line pressure if line pressure dew point is what you want or vice versa For example 40 F at 100 psig line pressure is equal to 70 F at atmospheric pressure 4 Often it s necessary to measure at a point that requires a sample stream purging to atmosphere This measurement is fraught with difficulties a Equilibration is next to impossible b Diffusion of atmosph...

Page 80: ...pling and measuring techniques should be followed to the letter 8 Spare probes should be bought This will allow checking one against another and will avoid having the meter out of service when the probes are in the lab for recalibration 9 Everyone involved should be as knowledgeable as possible on the difficulties of moisture measurement the use of equipment and the meaning of data 10 Define probl...

Page 81: ...d in situ or in a sampling system one should remember that the accuracy and speed of measurement would be dependent on the dynamics of the fluid and piping system Response times and measurement values will depend on the degree of equilibrium reached by the piping system Such factors as gas pressure and flow rate materials of construction length and diameter of piping etc will to a large degree inf...

Page 82: ...n from atmospheric moisture levels to dew points of less than 75 F Even simple systems consisting of several feet of stainless steel tubing and a small chamber can take an hour or more to dry from dew points of 40 F to 95 F The rate of equilibrium of the system will be dependent on the flow rates temperature materials of construction and the system pressure ii An increase in flow rate and temperat...

Page 83: ... the sensor A slower response to moisture changes will probably be observed due to the liquids acting as a barrier decreasing the rate of transport of the water vapor hence hindering the response time ii Particulate matter of high density and at high flow rates may cause abrasion or pitting of the sensor surface This can cause severe change in calibration and in extreme cases cause failure of the ...

Page 84: ...ccur This phenomena is readily observed since it not only influences the reading of the contaminated sensor but will also harmfully influence all other sensors connected to the same readout Ingersoll Rand recommends return of the probe to the factory for cleaning c Corrosive Particulates i e sodium chloride sodium hydroxide etc i The active sensor element is constructed of aluminum Any material th...

Page 85: ...USER MANUAL Series HC Reference IR 222 Rev 3 Page 46 10 17 2013 SECTION 8 CUT SHEETS ...

Page 86: ...minum oxide AI2O3 hydrate 94 100 N A 1333 84 2 Aluminum oxide AI2O3 hydrate 95 99 N A Additional information Loss on ignition 4 0 7 0 1344 28 1 See Item 15 1333 84 2 See Item 15 3 Hazards Identification Emergency Overview Non combustible Eye contact Contact with eyes may cause irritation Skin contact Contact with skin may cause irritation Inhalation May cause irritation of respiratory tract Ingest...

Page 87: ...onsult a physician 5 Fire Fighting Measures Suitable extinguishing agents The product itself does not burn Use extinguishing measures that are appropriate to local circumstances and the surrounding environment Protective equipment Fire fighters should wear NIOSH approved positive pressure self contained breathing apparatus and full protective clothing when appropriate 6 Accidental Release Measures...

Page 88: ...able protective gloves Eye protection Tightly fitting safety goggles Safety glasses or goggles with full side shields Skin and body protection No special protective equipment required Hygiene measures When using do not eat drink or smoke Regular cleaning of equipment work area and clothing Environmental exposure controls No information available 9 Physical and Chemical Properties General Informati...

Page 89: ... with EC Directive 1999 45 EC No information available Long term Effects Skin contact No information available Eye contact No information available Inhalation No information available Ingestion No information available Additional advice No information available 12 Ecological Information Additional ecological information No information available Ecotoxicity effects Not water endangering 13 Disposal...

Page 90: ...components of this product are listed on the AICS Japan Existing and New Chemical Substances ENCS All components of this product are listed on ENCS HMIS U S A Health Hazard 2 Fire Hazard 0 Reactivity 0 Personal Protection E 16 Other Information This information is based on our present knowledge However this shall not constitute a guarantee for any specific product features and shall not establish ...

Page 91: ...e Agency IARC International Agency for Research on Cancer LC Lethal Concentration LD Lethal Dose MAK Maximum Workplace Concentration Germany maximale Arbeitsplatz Konzentration NDSL Non Domestic Substances List Canada NIOSH National Institute for Occupational Safety and Health NTP National Toxicology Program OEL Occupational Exposure Limit OSHA Occupational Safety and Health Administration PIN Pro...

Page 92: ... EYES Flush eyes with plenty of water for at least 15 minutes Consult a physician SKIN Wash with soap and water for at least 15 minutes Consult a physician if irritation persists INHALATION Remove to fresh air Check for clear airway breathing and presence of pulse Provide CPR for persons without pulse or respirations Consult a physician INGESTION If swallowed dilute by drinking large amounts of wa...

Page 93: ...utions for any applica tion The Drain All Inc Quality System ISO 9001 2000 Certified United States Patents 4 444 217 4 562 855 4 574 829 5 004 004 5 014 735 5 983 919 Model 1700TM TM Model 1700 870100 Max Liquid Temp ºF ºC 170 76 7 Max Liquid Pressure PSIG BARG 170 11 7 Control Air Min PSIG BARG 40 2 8 Control Air Max PSIG BARG 130 9 0 Ht inches cm 11 27 9 Width inches cm 9 1 4 23 5 Depth Inlet BV...

Page 94: ...Page 4 MODEL 1700TM DIMENSIONAL PRINT 050205 Model 1700 IG ...

Page 95: ... maintain maximum flow the filter element may be cleaned periodically This can be done by back flushing with a clean solvent which is compatible with the filter and system materials of construction MATERIALS Body Parts 316 stainless steel Retainer Screens 316 stainless steel Pleated Element 316 stainless steel DIMENSIONS Micron Size 7 Connection Size Male NPT to Female NPT1 Length 1 Port Orifice 0...

Page 96: ...ent Media Cellulose Filtration Rating 99 99 1 m Center Tube and Body Material Electro tin Plated Steel End Caps Molded Plastisol Foam Initial Differential Pressure Application Dependent Maximum Temperature 250 F Rated Collapse Pressure 35 PSID End Cap I D 4 38 End Cap O D 7 75 Element Length 12 00 Approximate Element Weight 3 lbs ...

Page 97: ...d in a fixed pore construction with an acrylic binder End Caps Cast Aluminum Seal Buna Other Components Proprietary high temperature epoxy adhesive Configuration Single Open End with positive sealing mechanism Direction of Flow Inside Out Flow Particulate Removal 0 3 um Maximum Temperature 175 F Nominal I D 1 75 Nominal O D 2 75 Nominal Length 5 125 Ratings Recommended change out 15 20 PSID based ...

Page 98: ...kPa Case Material Black finish steel Pointer Material Black finish aluminum Window Material Plastic Acrylic SPECIFICATIONS DIMENSIONS CCN Dial Size NPT PSI Range Mount Location Tube Socket A C D E H PRESSURE GAUGE 38339180 2 0 200 Center Back Bronze Tube Brass Socket 2 48 1 13 74 NA NA 38339198 2 0 200 Lower Copper alloy 2 20 1 22 NA 1 82 40 Lower Mount Center Back Mount ...

Page 99: ...t and other contaminants from entering open exhaust ports Aluminum body and shell brass mesh element Operating pressure 14 5 to 300 psig 1 to 20 bar Operating temperature 4 F to 160 F 20 C to 70 C SPECIFICATIONS DIMENSIONS CCN NPT Flow Factor Cv C Weight kg A B C D E 38338828 2 3 9 4 0 03 13 16 21mm 2 3 16 55mm 13mm 13 16 20 6mm 23815350 6 8 27 7 0 09 1 32mm 3 5 8 92mm 5 8 17mm 1 31 7mm Cv measure...

Page 100: ... SINGLE CHAMBER 38390829 3 40 7 18 NA 3 3 8 7 3 16 517 1 42 46794657 1 3 90 8 75 NA 3 7 8 8 760 2 10 45709425 1 5 25 13 56 NA 5 13 9 16 1664 5 00 38338836 2 5 25 18 87 NA 5 18 7 8 3040 7 00 WARNING FLOW AND BACK PRESSURE MAY CHANGE WITH USE DUE TO POSSIBLE CONTAMINATION OF ELEMENT Constructed entirely of corrosion resistant aluminum Constructed entirely of corrosion resistant aluminum ...

Page 101: ...cal flag indicator Manual latching lever with color coding for AC or DC coil UL Recognized CSA Certified EN Compliant DIMENSIONS mm SPECIFICATIONS CCN 38338844 23815368 38457123 Contact Configuration DPDT Maximum Contact Rating 10A Contact Material Silver alloy Weight Approx 35g Coil Voltage Rating 110 120V AC 24V DC 220 240V AC Latching Lever Color Code AC coil Orange DC coil Green AC coil Orange...

Page 102: ...mit 38338893 30 300 psi 2 1 20 7 bar 1 3 4 psi 89 6 275 8 mbar 100 psi above set point 200 psi above set point Max 600 65 to 160 F 54 to 71 C 0 to 160 F 18 to 71 C 38338901 3 30 psi 0 2 2 1 bar 0 4 1 3 psi 27 6 89 6 mbar 50 psi 200 psi above set point Max 600 65 to 160 F 54 to 71 C 0 to 160 F 18 to 71 C The maximum pressure that may be applied continuously without causing damage and maintaining se...

Page 103: ...gnals Galvanic isolation 2 wire technology 4 to 20 mA analog output High accuracy in total ambient temperature range Fault signal on sensor break or short circuit RFI EMI protected marked UL recognized component Intrinsically safe and non incendive for hazardous locations DIMENSIONS SPECIFICATIONS Weight Approximately 40 g Materials Housing Polycarbonate Potting Polyurethane Terminals 15 AWG maxim...

Page 104: ... Cv Factor Valve Repair Kit CCN 38059382 37 1 03 2 06 1 75 3 87 60 8 4 NA 23815483 3 8 37 1 03 2 06 1 75 3 87 56 7 2 NA 38059390 50 1 12 2 25 1 75 3 87 63 15 23804289 38341608 68 1 50 3 00 2 12 4 87 1 39 30 23804297 23815541 1 87 1 68 3 37 2 25 4 87 1 72 43 38339768 23815582 1 1 25 2 18 4 37 3 06 8 00 4 61 84 38337929 23815608 2 1 50 2 34 4 68 3 25 8 00 6 06 108 38267977 The Cv Factor is the gallo...

Page 105: ...h ball out of body with finger 5 Remove packing gland nut by turning counterclockwise and push stem down into body to remove 6 Remove all seats and seals To facilitate removal of the stem packing cut with knife 7 Replace all seats and seals as furnished in the Repair Kit Inspect the ball and stem for excessive wear or damage and replace if necessary 8 Reverse the above procedure to reassemble usin...

Page 106: ...54500 6 23806375 23806482 23806573 150 Lug Style 3 23806383 38454476 38451977 4 23806391 38058913 38451977 6 23806409 38454492 38454500 300 Lug Style 3 23806417 23806466 38454484 4 23806425 23806474 38454500 6 23806433 23806482 23806573 SPRING RETURN ACTUATOR 150 Wafer 3 38059457 38454476 38454484 4 38058905 38058913 38454500 1 Complete valve assembly includes valve and actuator 2 Valve repair kit...

Page 107: ...80 6 94 9 50 5 12 0 87 0 63 1 25 4 50 0 94 46 10 250 mm 13 06 2 75 9 78 8 56 10 75 6 12 1 18 0 87 2 00 4 50 1 07 79 12 300 mm 15 50 3 08 11 74 10 18 12 25 6 12 1 18 0 87 2 00 4 50 1 13 123 COMPONENTS Item No Components 1 Body 2 Disc 3 Stem 4 Taper pins 5 Disc spacers 6 Bearing assembly 7 Gland ring 8 Stem seal 9 Thrust washer 10 Retaining ring 11 Gland retainer 12 Stud 13 Lock washers 14 Hex nut 1...

Page 108: ...removal 2 Remove gland retainer nuts 14 and lock washers 13 Remove gland retainer 11 anti blowout retaining ring or split ring 10 depending on size and gland ring 7 3 Hook out stem seals 8 CAUTION When handling stem seals care should be taken not to scratch stem or stuffing box bore Do not remove thrust washer 9 unless further valve disassembly is required 4 Examine stuffing box bore and stem clea...

Page 109: ... disc 2 carefully centering it in the recess in the body 5 Align the holes in the seat retainer 16 with matching holes in body and carefully place in position on top of seat 15 CAUTION Do not shift the retainer in order to align holes It may shift from its correct position Lightly grease cap screw 17 threads and tighten down evenly alternating from top to bottom and side to side Tighten to the tor...

Page 110: ...ined Permanently lubricated factory packed bearings and guides STANDARD MATERIALS Body Extruded aluminum alloy anodized End caps Die cast aluminum alloy with cor rosion resistant polyester coating Pistons Die cast aluminum alloy Output shaft pinion Carbon steel zinc plated Travel stop Alloy steel Shaft bearings Acetal Piston guides Acetal Fasteners Stainless steel Springs Spring steel protective c...

Page 111: ...n washer 10 2 Acetal bearing pad 11 2 Acetal guide ring 12 2 Stop nut 13 2 Travel adjusting screw stop 14 2 O ring travel stop 15 1 Actal spacer 16 1 Travel stop 17 8 Hex head cap screw 18 8 Washer 19 2 O ring piston 20 2 O ring end cap 21 1 O ring shaft top 22 1 O ring shaft bottom 23 1 Indicator pointer 24 1 Indicator pointer screw Actuator repair kit includes upper bearing lower bearing retaini...

Page 112: ...ght Lbs 150 Wafer 3 38059556 38454476 16 4 23815871 38058913 20 6 38059440 38454492 33 8 38058996 38058962 46 300 Wafer 3 23815897 23806466 16 4 23815905 23806474 20 150 Lug Style 6 23815848 38454492 47 300 Lug Style 3 23815855 23806466 17 4 23815863 23806474 23 6 23806433 23806482 54 1 Valve repair kit includes seat and stem seal kit ...

Page 113: ...9 78 8 56 10 75 6 12 1 18 0 87 2 00 4 50 1 07 ANSI 300 3 80 mm 5 25 1 88 2 86 4 09 6 63 4 36 0 63 0 43 1 25 2 50 0 77 4 100 mm 6 75 2 03 3 72 4 71 7 50 4 36 0 63 0 43 1 25 2 50 0 75 6 150 mm 8 88 2 42 5 75 6 25 8 75 5 12 0 87 0 63 1 25 4 50 0 97 COMPONENTS Item No Components 1 Body 2 Disc 3 Stem 4 Taper pins 5 Disc spacers 6 Bearing assembly 7 Gland ring 8 Stem seal 9 Thrust washer 10 Retaining ri...

Page 114: ... lock washers 13 Remove gland retainer 11 anti blowout retaining ring or split ring 10 depending on size and gland ring 7 3 Hook out stem seals 8 CAUTION When handling stem seals care should be taken not to scratch stem or stuffing box bore Do not remove thrust washer 9 unless further valve disassembly is required 4 Examine stuffing box bore and stem clean as necessary to remove any corrosion or f...

Page 115: ...eat 15 on disc 2 carefully centering it in the recess in the body 5 Align the holes in the seat retainer 16 with matching holes in body and carefully place in position on top of seat 15 CAUTION Do not shift the retainer in order to align holes It may shift from its correct position Lightly grease cap screw 17 threads and tighten down evenly alternating from top to bottom and side to side Tighten t...

Page 116: ...ith Temperature Range of 100 F to 500 F 304 Stainless Steel Springs BOLTING CONFORMS TO ANSI B16 1 AND B16 5 SPECIFICATIONS CCN SIZE A B C WEIGHT LBS 38339586 3 1 7 8 6 3 4 10 38339552 4 2 3 8 7 1 2 7 8 12 38339727 6 3 3 8 10 1 2 1 1 2 25 23815947 8 4 3 8 13 2 45 23815954 10 5 3 8 14 7 8 2 5 8 70 Note Maximum Working Pressure is 200 psi at 150 F ...

Page 117: ...ool with minimum friction shifting in a glass like finished bore Wiping effect eliminates sticking Pilot valve with balanced poppet high flow short and consistent response times Long service life TECHNICAL DATA Port Size NPTF Flow at 6 bar P 1 bar 1 2 Cv Max Manual operator Non locking Electrical connection Conduit NPS Pressure Range Single operator 25 to 150 PSI Double operator 10 to 150 PSI Lubr...

Page 118: ...nal Board Certified Top outlet Full nozzle design P N Trim A inches mm Inlet inches mm Approx Wt lb kg Set Pressure PSIG Maximum Flow Rate SCFM 23816051 Stainless steel 6 165 12 7 1 0 6 185 Consult Factory 38339230 Bronze brass 6 165 12 7 1 0 6 150 350 38339669 Bronze brass 6 165 12 7 1 0 6 200 457 ...

Page 119: ...USER MANUAL Series HC Reference IR 222 Rev 3 Page 47 10 17 2013 SECTION 9 DRAWINGS ...

Page 120: ......

Page 121: ......

Page 122: ......

Page 123: ......

Page 124: ......

Page 125: ......

Page 126: ......

Page 127: ......

Page 128: ......

Search results

Summary of Contents for HC-103

Reviews:

Related manuals for HC-103

Brands by name

Popular brands

Ingersoll-Rand HC-103, User Manual

Search results

Summary of Contents for HC-103

Reviews:

Related manuals for HC-103

Brands by name

Popular brands