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EP20-XXXXX-XXX-XXX (en) 

Page 7 of 44

3. OPERATING AND SAFETY PRECAUTIONS

READ, UNDERSTAND, AND FOLLOW THIS INFORMATION TO AVOID INJURY AND PROPERTY DAMAGE.

EXCESSIVE FLUID PRESSURE

STATIC SPARK

HAZARDOUS MATERIALS

HAZARDOUS PRESSURE

WARNING

 STATIC SPARK. Can cause explosion re-

sulting in severe injury or death. Ground pump and 

pumping system. 

Sparks can ignite flammable material and vapors.

The pumping system and object being sprayed must

be grounded when it is pumping, flushing, recirculat-

ing or spraying flammable materials such as paints,

solvents, lacquers, etc. or used in a location where

surrounding atmosphere is conducive to spontaneous

combustion. Ground the dispensing valve or device,

containers, hoses and any object to which material is

being pumped.

Secure pump, connections and all contact points to

avoid vibration and generation of contact or static

spark.

Consult local building codes and electrical codes for

specific grounding requirements.

After grounding, periodically verify continuity of

electrical path to ground. Test with an ohmmeter from 

each component (e.g., hoses, pump, clamps, contain-

er, spray gun, etc.) to ground to ensure continuity.

Ohmmeter should show 0.1 ohms or less.

Submerse the outlet hose end, dispensing valve or de-

vice in the material being dispensed if possible. (Avoid 

free streaming of material being dispensed.)

Use hoses incorporating a static wire.

Use proper ventilation.

Keep inflammables away from heat, open flames and

sparks.

Keep containers closed when not in use.

WARNING

 Excessive fluid pressure developed by

pump can cause personal injury, pump damage or

property damage. 

Fluid pressure developed by the pump do not exceed

the maximum as stated on the pump model plate.

Be sure material hoses and other components are

able to withstand fluid pressures developed by this

pump. Check all hoses for damage or wear. Be certain

dispensing device is clean and in proper working con-

dition.

WARNING

 INSTALLATION OF ELECTRICAL COMPO-

NENTS FOR HAZARDOUS DUTY APPLICATIONS.

Pumps that will operate in environments defined as

“hazardous locations” must only be installed, con-

nected and set-up by qualified personnel with knowl-

edge and understanding of protection classes, regula-

tions and provisions for apparatus in hazardous areas, 

for the region where the pump will operate, because

these regulations and provisions, along with the defi-

nition of what constitutes hazardous areas vary by

location.

WARNING

 ELECTRIC SHOCK HAZARD. This equip-

ment must be grounded. Improper grounding, setup,

or usage of the system can cause electric shock.

Turn off and remove power before disconnecting any

cables and before servicing or installing equipment.

Connect only to grounded power source.

All electrical wiring must be done by a qualified elec-

trician and comply with all local codes and regula-

tions. For North America hazardous locations (NEC/

CEC), ensure wiring is done by a qualified and certified 

electrician according to NFPA 70 and CSA C22.1. Refer

to IEC 60079-14 for ATEX/IECEx wiring requirements.

Refer to VFD label and manual for minimum capacitor

discharge time prior to any service.

WARNING

 HAZARDOUS PRESSURE. Can result in

serious injury or property damage. Do not service or

clean pump, hoses or dispensing valve while the sys-

tem is pressurized.

Disconnect and lockout / tagout power supply to elec-

tric motor and VFD. Relieve pressure from the system

by opening dispensing valve or device and / or care-

fully and slowly loosening and removing outlet hose

or piping from pump.

WARNING

 HAZARDOUS MATERIALS. Can cause se-

rious injury or property damage. Do not attempt to

return a pump to the factory or service center that

contains hazardous material. Safe handling practices

must comply with local and national laws and safety

code requirements.

Obtain Material Safety Data Sheets on all materials

from the supplier for proper handling instructions.

WARNING

 EXPLOSION HAZARD. Models containing 

aluminum wetted parts cannot be used with 1-1-1 

-Trichloroethane,Methylene Chloride or other Halo-

genated Hydrocarbon solvents which may react and

explode.

Check pump crankcase section, PRV section, Oil mod-

ule section, fluid caps, manifolds and all wetted parts

to assure compatibility before using with solvents of

this type.

WARNING

 MISAPPLICATION HAZARD. Do not use 

models containing aluminum wetted parts with food 

products for human consumption. Plated parts can 

contain trace amounts of lead.

CAUTION

 Verify the chemical compatibility of the 

pump wetted parts and the substance being pumped, 

flushed or recirculated. Chemical compatibility may 

change with temperature and concentration of the 

chemical(s) within the substances being pumped, 

flushed or circulated. For specific fluid compatibility, 

consult the chemical manufacturer.

CAUTION

 HOT SURFACE. Metallic wetted sections 

can reach up to the same temperature as the fluid 

temperature (up to 100°C). Precautions should be 

taken to restrict access to hot surfaces when needed.  

Proper personal protective equipment (PPE) for hot 

surfaces should be worn. Check to ensure parts have 

cooled down sufficiently prior to any maintenance.

CAUTION

 Maximum temperatures are based on 

mechanical stress only. Certain chemicals will signifi-

cantly reduce maximum safe operating temperature. 

Consult the chemical manufacturer for chemical com-

patibility and temperature limits. Refer to PUMP DATA 

on page 3 of this manual.

CAUTION

 Be certain all operators of this equipment 

have been trained for safe working practices, under-

stand it’s limitations, and wear safety goggles / equip-

ment when required.

Summary of Contents for ARO EVO EP20 Series

Page 1: ...PANY INC 209 NORTH MAIN STREET BRYAN OHIO 43506 800 495 0276 FAX 800 892 6276 2022 arozone com OPERATOR S MANUAL EP20 XXXXX XXX XXX INCLUDING OPERATION INSTALLATION AND MAINTENANCE 2 EVO SERIES ELECTR...

Page 2: ...6 6 1 Safe Stop wiring diagram 16 6 7 Control Wiring Optional 16 6 7 1 Digital start stop control 16 6 7 2 Analog Input Speed control 17 6 7 3 Analog Inputs Torque Pressure Control 17 6 7 4 Additiona...

Page 3: ...mber 136Z7170 136Z7171 Power 7 5 kw 7 5 kw InputVoltage 380 500 VAC 10 3 Phase 50 60 Hz 380 500 VAC 10 3 Phase 50 60 Hz Frame Size A5 A5 Ingress Protection NEMA 4X IP66 NEMA 4X IP66 Option A Slot N A...

Page 4: ...PTS IP66 67 Encoder Connection 12 Pin connector 10 m cable flying leads Drain Plug Position Drive end with plug N A Thermal Protection 2 Pto sensors in series 3 Ptc sensors in series Approx Weight 236...

Page 5: ...DEL 18 C TO 40 C Definitions 1 Pump Model Configured Pump Model Number 2 Assembled In Country of Assembly 3 Serial Number Serial Identification Number 4 MGFR Date Date of Manufacture 5 AVG W P Average...

Page 6: ...luminum Seat A Santoprene Pump Crank case C Cast Iron S Integrated Spline Shaft Pump Input Shaft F Aluminum H 440 SST S 316 SST S 316 SST T PTFE V Viton T PTFE 2 2 Encoder Cable Assembly for Ordinary...

Page 7: ...y Connect only to grounded power source y All electrical wiring must be done by a qualified elec trician and comply with all local codes and regula tions For North America hazardous locations NEC CEC...

Page 8: ...range of material compatibility options high volume delivery secondary containment the ability to fully deadhead and is efficient and intelligent The pump works on the principle of converting rotary m...

Page 9: ...vel surface Secure pump legs to floor with M14 anchors y Refer to section 13 1 for bolt circle spacing y Pump must be positioned such that fluid inlet and fluid outlet port are easily accessible Insta...

Page 10: ...f oil supplied with the gearmo tor to adjust the oil level between the two marks on the dip stick y Replace the cap on the oil expansion tank and retighten the air vent port NOTE Regularly check the o...

Page 11: ...2 Ground Ground 1 Ground 2 COM RS485 612 RS485 interface OFF 0 10 V DC to 10 V DC A Analog D Digital 1 Terminal 37 optional is used for Safe Torque Off STO 2 Do not connect cable shield 6 2 General Wi...

Page 12: ...Grounding the Cable Shield in VFD manual y When supplied from an isolated mains source IT mains or floating delta or TT TN S mains with a grounded leg ground ed delta ensure that parameter 14 50 RFI...

Page 13: ...ng from improper installation of components or hardware y Do not attempt any service without disconnecting all electrical supply source 6 4 3 Motor Input Power Wiring y The cables must be fitted with...

Page 14: ...ensor is used for both ordinary and hazardous applications y The Leak Detection Sensor comes with 2m of cable length with flying lead connections It is recommended to combine leak sensor cables into a...

Page 15: ...igital Input 6 5 3 Encoder Wiring Ordinary Motor y Motor is installed with a 1024 ptsTTL encoder with a 12 pin connector on the outside of the motor terminal box y Encoder extension cables with solder...

Page 16: ...analog or digital control methods in the Auto On mode then a Start Stop command will be re quired to run y To configure the VFD for a digital Start Stop command install a switch between pin 20 common...

Page 17: ...High Voltage 10 00 V 622 Terminal 54 Low Current 0 14 A 623 Terminal 54 High Current 20 00 A 6 7 2 Analog Input Speed control y A 0 10 V or 4 20 mA signal can be used to control VFD speed from 0 100...

Page 18: ...Terminal GroundTerminal 24VDCTerminal Diaphragm 1 Leak Detect AA1 Diaphragm 1 Leak 18 20 39 or 55 12 or 13 Diaphragm 2 Leak Detect AA2 Diaphragm 2 Leak 19 20 39 or 55 12 or 13 Diaphragm 3 Leak Detect...

Page 19: ...menu screen By default these values are set to scale motor frequency to actual pump rpm To update the User Defined Readout refer to the following parameter descriptions 1 Select the unit to be displa...

Page 20: ...nsors have a set point of 150 C on the motor windings to ensure rated surface temperatures Ensure the hazardous motor is painted red to indicate haz ardous duty model Ensure the VFD is placed in a saf...

Page 21: ...series It is required to wire the PTC sensors to terminals T1 and T2 on the MCB 112 PTC thermistor card installed in the option A slot of the VFD This card comes pre installed when the hazardous VFD...

Page 22: ...ndTerminal 24VDCTerminal Diaphragm 1 Leak Detect AA1 Diaphragm 1 Leak 18 20 39 or 55 12 or 13 Diaphragm 2 Leak Detect AA2 Diaphragm 2 Leak 19 20 39 or 55 12 or 13 Diaphragm 3 Leak Detect AA3 Diaphragm...

Page 23: ...Ground the variable frequency drive through a proper connection to a power source y Ground the drive in accordance with applicable standards and directives y Use a dedicated ground wire for input pow...

Page 24: ...Select Disabled 0 to avoid accidental start of the drive in Hand mode Select Password 2 to avoid unauthorized start in Hand mode 042 Auto On key on LCP Select Disabled 0 to avoid accidental start of t...

Page 25: ...s comparator It allows to optimize dead head settings or leak detect filter time 1502 KWH Counter Read only display of KWh Counter 2310 Maintenance Item 0 5 Set the item to be associated with the prev...

Page 26: ...air cap directly below the PRV This will trip the corresponding leak detect and VFD will display AA1 Diaphragm 1 Leak if wired per recommen dations NOTE Frequency of maintenance fluid section maintena...

Page 27: ...6 4 6 T XXFXX 95892 6 A XXSXX 95877 6 SS XXXSX 95878 6 SS XXXVX 95826 3 6 V NOTE Seat Option XXAXX does not require item 19 O ring DIAPHRAGM OPTIONS EP20 XXXXX XXX XXX Item Description QTY Santoprene...

Page 28: ...14 22 61 21 19 26 28 15 26 28 27 28 60 67 68 69 22 21 19 64 62 NOTE DO NOT OVERTIGHTEN FASTENERS ASSEMBLY TORQUE REQUIREMENTS 14 Screw tighten to 55 60 ft lbs 75 81 Nm 26 68 Screws 20 25 ft lbs 27 34...

Page 29: ...worn or damaged parts with new parts as required y Install Bellows 13 Bellows plate 16 and secure with socket head screw 17 y Diaphragms should be installed as marked and should be concave towards Flu...

Page 30: ...ISASSEMBLY y Disconnect 3 8 OD tube 184 between PRV housing 44 and air cap 147 y Loosen clam shell 37 between PRV return Manifold 66 and PRV housing 44 Remove PRV return Manifold 66 from inlet PRV Man...

Page 31: ...57 38 37 39 66 41 40 See Detail A 59 55 56 39 58 37 37 41 38 44 46 50 52 54 42 43 45 47 49 48 51 53 DETAIL A NOTE DO NOT OVERTIGHTEN FASTENERS ASSEMBLY TORQUE REQUIREMENTS 53 Nut tighten to 7 10 ft l...

Page 32: ...7 25M13EA467 C 180 Drain Plug 3 8 18 NPT 1 98062 SS 181 Fitting 3 8 ODTube x 1 4 NPT 90 Elbow 3 59756 160 Ny 182 Fitting 3 8 ODTube x 1 4 NPT 45 Elbow 3 98060 Ny 183 Fitting 1 2 ODTube x 3 8 NPT 6 98...

Page 33: ...104 Screw tighten to 20 23 ft lbs 27 31 Nm 106 Screw tighten to 30 35 ft lbs 40 47 Nm 115 Screws 8 12 ft lbs 11 16 Nm 125 Screw 55 65 in lbs 6 7 Nm 141 Screws 18 20 ft lbs 24 27 Nm 192 Screws 25 30 ft...

Page 34: ...ing rod 140 y To replace Journal 139 arbor press need to be use to press new Journal while simultaneously pushing out the old journal y Install lower shaft seal 112 into Crankcase housing 101 Ensure O...

Page 35: ...Item 180 from Crankcase housing below lowest cylinder y Clean all foreign particles from the drain plug y Allow oil to drain from pump Crankcase to an approved oil container for disposal y Unscrew Fil...

Page 36: ...161 DETAIL C NOTE DO NOT OVERTIGHTEN FASTENERS ASSEMBLY TORQUE REQUIREMENTS 129 176 Straight Thread O Ring tighten to 20 25 ft lbs 27 34 Nm 150 Screws tighten to 8 12 ft lbs 11 16 Nm 174 175 Screws ti...

Page 37: ...ow Missing ball check or excessive ball check wear or failure Ensure ball checks are all installed intact and in place Excessive back pressure is causing pump to go into torque limit and reducing spee...

Page 38: ...mm Outlet 2 ANSI DIN Flange Inlet 2 ANSI DIN Flange Dimensions shown are for reference only they are displayed in inches and millimeters mm 34 34 872 2 mm 18 02 457 8 mm 2 PLCS 10 37 263 3 mm 21 83 5...

Page 39: ...75 146 mm 0 73 18 5 mm 1 03 26 3 mm 3 PLCS 9 53 242 mm 16 54 420 2 mm 9 11 231 3 mm 7 92 201 2 mm DRIVE DISCONNECT DETAIL E 2 PLCS 2 PLCS 15 81 401 7 mm 0 53 13 5 mm 8 46 215 mm 0 39 10 mm 0 25 6 42 m...

Page 40: ...limit the pressure in the system the torque limit can be set less than 100 When backpressure builds the pump will begin to de rate its speed at a lower pressure where it intersects its respective curv...

Page 41: ...EP20 XXXXX XXX XXX en Page 41 of 44 15 CERTIFICATION See PN 97999 1972 S 1639 Declaration of Conformity for details...

Page 42: ...made to the Products without express written consent of Ingersoll Rand ARO or failure to follow the recommended operating practices and maintenance procedures as provided in the product s operating a...

Page 43: ...EP20 XXXXX XXX XXX en Page 43 of 44...

Page 44: ...ur employees develop customers for life through their daily commitment to expertise productivity and efficiency For more information visit www IRCO com In order to see updated information about ARO or...

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