IMS IM483 Operating Instructions Manual Download Page 3

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IM483 Operating Instructions Revision R032306

Table of Contents

Introduction............................................................................................... 5

The IM483 ..................................................................................................................... 5

Features and Benefits ................................................................................................... 5

The Product Manual ...................................................................................................... 6

Notes and Warnings...................................................................................................... 7

Hardware Specifications........................................................................... 8

Section Overview .......................................................................................................... 8

Mechanical Specifications ............................................................................................. 8

Electrical Specifications................................................................................................. 9

Thermal Specifications ................................................................................................ 10

Pin Assignment and Description ................................................................................. 10

Mounting The IM483 .............................................................................. 13

Theory of Operation ............................................................................... 14

Section Overview ........................................................................................................ 14

Circuit Operation ......................................................................................................... 14

Microstep Select (MSEL) Inputs.................................................................................. 15

Stepping ...................................................................................................................... 15

Dual PWM Circuit ........................................................................................................ 16

Fullstep Output Signal ................................................................................................. 17

Timing.......................................................................................................................... 17

Power Supply Requirements.................................................................. 18

Section Overview ........................................................................................................ 18

Selecting a Power Supply ........................................................................................... 18

Selecting an Opto Supply............................................................................................ 20

Recommended Wiring................................................................................................. 21

AC Line Filtering.......................................................................................................... 22

Motor Requirements............................................................................... 23

Section Overview ........................................................................................................ 23

Selecting a Motor ........................................................................................................ 23

Motor Wiring ................................................................................................................ 28

Connecting the Motor .................................................................................................. 28

Interfacing and Controlling the IM483 .................................................... 32

Section Overview ........................................................................................................ 32

Layout and Interface Guidelines.................................................................................. 32

Motor Power Connection (+V)..................................................................................... 33

Configuring and Controlling the Output Current .......................................................... 34

Controlling the Output Resolution ............................................................................... 39

Interfacing and Using the Isolated Logic Inputs .......................................................... 41

Connecting and Using the Fault Output ...................................................................... 47

Full Step Output .......................................................................................................... 48

Minimum Connections................................................................................................. 49

Troubleshooting...................................................................................... 50

Section Overview ........................................................................................................ 50

Basic Troubleshooting................................................................................................. 50

Problem Symptoms and Possible Causes .................................................................. 50

Contacting Technical Support ..................................................................................... 53

The IMS Web Site ....................................................................................................... 53

Returning Your Product to IMS ................................................................................... 53

Summary of Contents for IM483

Page 1: ...E MICROSTEPPING DRIVE STANDARD DRIVER CONNECTOR OPTIONS DUAL STEP CLOCK INPUT VERSION COOLING SOLUTIONS ACCESSORIES OPERATING INSTRUCTIONS TM 370 N MAIN ST PO BOX 457 MARLBOROUGH CT 06447 PH 860 295 6102 FAX 860 295 6107 Internet http www imshome com E Mail info imshome com TM ...

Page 2: ... any license under its patent rights of others Intelligent Motion Systems and are trademarks of Intelligent Motion Systems Inc Intelligent Motion Systems Inc s general policy does not recommend the use of its products in life support or aircraft applications wherein a failure or malfunction of the product may directly threaten life or injury Per Intelligent Motion Systems Inc s terms and condition...

Page 3: ... Section Overview 18 Selecting a Power Supply 18 Selecting an Opto Supply 20 Recommended Wiring 21 AC Line Filtering 22 Motor Requirements 23 Section Overview 23 Selecting a Motor 23 Motor Wiring 28 Connecting the Motor 28 Interfacing and Controlling the IM483 32 Section Overview 32 Layout and Interface Guidelines 32 Motor Power Connection V 33 Configuring and Controlling the Output Current 34 Con...

Page 4: ...3 34P1 8P2 62 IM483 PLG 64 Appendix B Input Options 66 IM483 DC 66 Appendix C Cooling Solutions 68 H 4X Heat Sink Kit 68 Thermal Non Isolating Pad TN 48 68 Appendix D Accessories 69 Appendix Overview 69 U3 CLP Side Mounting Clip 69 BB 34 4P Breakout Board 71 PLG R Removable Screw Terminal Set 73 Appendix E Recommended Cable Configurations 74 ...

Page 5: ...gure 7 9 LYNX Interface 46 Figure 7 10 The Fault Output Connected to an LED 47 Figure 7 11 The Full Step Output Connected to an Up Down Counter 48 Figure 7 12 IM483 Minimum Required Connections 49 Figure A 1 IM483 34P1 Connector P1 Mechanical Drawing 55 Figure A 2 IM483 34P1 Connector P1 Pin Locations 55 FIgure A 3 MSEL Connection Using TTL Interface 58 Figure A 4 Cascading IM483 34P1 Drives Using...

Page 6: ...nd Description 12 Table 5 1 Motor Power Supply Requirements 19 Table 5 2 5 VDC Power Supply Requirements 20 Table 7 1 Current Adjust Resistor Values 37 Table 7 2 Microstep Resolution Switch Settings 40 Table 7 3 Recommended Input Current Limiting Resistor Values 42 Table 7 4 Isolated Logic Input Timing 43 Table A 1 IM483 34P1 Connector P1 Pin Assignment and Description 56 Table B 1 IM483 DC Connec...

Page 7: ...otor at the end of travel without the expense of high performance controllers With the development of proprietary and patented circuits ripple current has been minimized to reduce motor heating common with other de signs allowing the use of low inductance motors to improve high speed performance and system efficiency The IM483 because of its small size and low cost can be used to increase accuracy...

Page 8: ...he standard IM483 driver which come with 8 position screw terminals as a connection medium The different connector input options and accessories are covered in detail in the appendices The indexer IM483I and indexer encoder IM483IE versions of the IM483 are not covered in this document as they have their own manual T h e P r o d u c t M a n u a l The IM483 product manual in its electronic format m...

Page 9: ...charge ESD All handling should be done at an ESD protected workstation WARNING Hazardous voltage levels may be present if using an open frame power supply to power the IM483 WARNING Ensure that the power supply output voltage does not exceed the maximum input voltage of the IM483 N o t e s a n d W a r n i n g s ...

Page 10: ...nformation pin de scription power environmental and thermal requirements of the IM483 It is broken down as follows n Mechanical Specifications n Electrical Specifications n Thermal Specifications n Pin Assignment and Description M e c h a n i c a l S p e c i f i c a t i o n s Shown is the standard 8 position screw terminal set for the IM483 Dimensions and specifications for the different connectio...

Page 11: ...a w r o F t u p n I s t u p n I d e t a l o s I 0 7 5 1 A m e g a t l o V d r a w r o F t u p n I s t u p n I d e t a l o s I 5 1 7 1 V n w o d k a e r B e s r e v e R t u p n I e g a t l o V s t u p n I d e t a l o s I 5 V t n e r r u C t u p t u O s t u p t u O p e t s l l u F t l u a F 5 2 A m e g a t l o V r e t t i m E r o t c e l l o C t u p t u O t l u a F 0 4 1 V n o i t a r u t a S r e t ...

Page 12: ...e see Appendix C Cooling Solutions for details P i n A s s i g n m e n t a n d D e s c r i p t i o n Figure 2 2 IM483 Pin Configuration NOTE This pin configuration diagram and table represent the pinout of any 8 position connector used for P1 If you purchased the IM483 34P1 option 34 Position Header the pin configuration diagram and table is located in Appendix A Standard Connection Options MSEL0 ...

Page 13: ...o n o i t c e s t u p t u o e h t e l b a s i d e l b a n e o t d e s u s i t u p n i s i h T e h t n e p o e t a t s H G I H c i g o L a n i n e h W r e v i r d e h t t i b i h n i t o n s e o d t u p n i s i h t r e v e w o H d e l b a n e e r a s t u p t u o e h t y b e t a d p u l l i w s t u p t u o e h t e r o f e r e h t k c o l c p e t s e h t e l i h w r e v i r d e h t o t d e i l p p a ...

Page 14: ... m h t o b n i t n e r r u c e h t e c u d e r k c o l c p e t s e h t f o e g d e e v i t i s o p t s a l e h t r e t f a s d n o c e s 5 n o p u d n e p e d l l i w d e c u d e r t n e r r u c f o t n u o m a e h T t u p n i d e s u r o t s i s e r e h t f o e u l a v e h t 2 t n e r r u C t n e m t s u j d A d e t c e n n o c s i r o t s i s e r A t n e m t s u j d A t n e r r u C e s a h P m u...

Page 15: ...M3 Threaded Holes See Mechanical Figure 2 1 for Hole Pattern Dimensions A B C A B C 6 X 5 8 Stainless Machine Screw 6 Split Lock Washer Stainless 04TH 24 OD 6 Flat Washer Stainless 04 TH 24 OD U S 4 ea A B C M3 X 0 5 Stainless Machine Screw M3 Split Lock Washer Stainless 08TH 6 20 OD M3 Flat Washer Stainless 0 8 TH 6 20 OD Metric 4 ea The torque specification for the mounting screws is 5 0 to 7 0 ...

Page 16: ...l for such applications In order to subdivide motor steps into microsteps while maintaining positional accuracy precise current control is required The IM483 ac complishes this by the use of a unique Dual PWM circuit built into the patented IM2000 Microstep Controller ASIC which resides at the heart of the IM483 This PWM circuit uses alternating recirculating non recircu lating modes to accurately...

Page 17: ...Phase B position reference This digitally encoded 9 bit sine and 9 bit cosine signal is directly fed into a digital to analog converter The step clock SCLK and direction DIR inputs are buffered using Schmidt triggered buffers for increased noise immunity and are used to increment or decrement the sine cosine position generator The position generator is updated on the rising edge of the step clock ...

Page 18: ...n a non recirculating PWM the current flows up through the bridge and back to the supply in the OFF phase of the cycle This method of controlling current allows for much better response but re duces efficiency and increas es current ripple especially in lower inductance motors See Figure 4 3 The IM2000 s PWM utilizes the best features of both by combining recircu lating and non recirculating curre...

Page 19: ...aveled without the need to count the num ber of microsteps in between A controller that utilizes this output can greatly reduce its position tracking overhead thus substantially increasing its throughput Interface guidelines and a sample application for the fullstep output are located in Section 7 of this document Interfacing and Controlling the IM483 T i m i n g The direction and microstep resolu...

Page 20: ...the change in current To effectively manipulate the rate of charge the voltage applied is increased When traveling at high speeds there is less time between steps to reach current The point where the rate of commutation does not allow the driver to reach full current is referred to as voltage mode Ide ally you want to be in current mode which is when the drive is achiev ing the desired current bet...

Page 21: ...unregulated linear supply to be above or below the anticipated or acceptable voltage A regulated supply maintains a stable output voltage which is good for high speed performance These supplies are also not affected by line fluctuations however they are more expensive Depending on the cur rent regulation a regulated supply may crowbar or current clamp and lead to an oscillation that as previously ...

Page 22: ...C 2 Amps Peak Output Rating 26 VDC 4 Amps Option IP404 240 240 VAC Input I S P 2 0 0 4 U n r e g u l a t e d S w i t c h i n g S u p p l y Input Range 120 VAC Version 102 132 VAC 240 VAC Version 204 264 VAC Output No Load Output Voltage 41 VDC 0 Amps Continuous Output Rating 38 VDC 1 5 Amps Peak Output Rating 35 VDC 3 Amps Option ISP200H 4 240 VAC Input All measurements were taken at 25 C 120 VAC ...

Page 23: ...than 4 amps or 16 gauge for more than 4 amps n Do not Daisy Chain power wiring to system components R u l e s o f S h i e l d i n g n The shield must be tied to zero signal reference potential In order for shielding to be effective it is necessary for the signal to be earthed or grounded n Do not assume that earth ground is true earth ground De pending on the distance to the main power cabinet it ...

Page 24: ...if using an open frame power supply to power the IM483 If more than one driver is to be connected to the same power supply run separate power and ground leads to each driver from the power sup ply The following twisted pair jacketed Belden cable or equivalent are recommended for use with the IM483 n Belden Part 9740 or equivalent 18 Gauge A C L i n e F i l t e r i n g Since the output voltage of a...

Page 25: ...beyond the scope of this document they are details that you must know in order to select a motor that is appropriate for your application These details will affect everything from the power supply voltage to the type and wir ing configuration of your stepper motor The current and microstepping settings of your IM483 drive will also be affected Ty p e s a n d C o n s t r u c t i o n o f S t e p p i...

Page 26: ...cle Duty cycles that exceed 50 can cause unstable chopping This character istic is directly related to the motor s winding inductance In order to avoid this situation it is necessary to choose a motor with a low winding inductance The lower the winding inductance the higher the step rate possible W i n d i n g I n d u c t a n c e Since the IM483 is a constant current source it is not necessary to ...

Page 27: ...seen by the driver will be as specified Using the following equation we will show an example of sizing a motor for a IM483 used with an unregulated power supply with a minimum voltage V of 18 VDC 2 X 18 3 6 mH The recommended per phase winding inductance we can use is 3 6 mH Maximum Motor Inductance mH per Phase 2 X Minimum Supply Voltage NOTE In calculating the maximum phase inductance the minimu...

Page 28: ...A with or without encoders Holding torque ranges from 32 oz in M 1713 1 5 to 239 oz in MM 2231 3 0 23 N cm to 169 N cm These CE rated motors are ideal for applications where higher torque is required For more detailed information on these motors please see the IMS Full Line catalog or the IMS web site at http www imshome com Single Shaft Double Shaft M 1713 1 5S M 1713 1 5D M 1715 1 5S M 1715 1 5D...

Page 29: ... IOS motor can replace gearboxes in applications where gearboxes are used for inertia damping between the motor and the load The induced backlash from the gearbox is eliminated providing improved bi directional position accu racy n Electrical or pnuematic lines can be directed through the center of the motor enabling the motors to be stacked end to end or applied in robotic end effector applicatio...

Page 30: ... cabling exceeding 1 in length should be shielded twisted pairs to reduce the transmission of EMI Electromagnetic Interference which can lead to rough motor operation and poor system performance For more information on wiring and shielding please refer to Rules of Wiring and Shielding in Section 5 of this manual Below are listed the recommended motor cables Dual Twisted Pair Shielded Separate Shie...

Page 31: ...grade at higher speeds Use the per phase or unipolar current rating as the peak output current or multiply the bipolar current rating by 1 4 to determine the peak output current P a r a l l e l C o n n e c t i o n An 8 lead motor in a parallel configuration offers a more stable but lower torque at lower speeds But because of the lower inductance there will be higher torque at higher speeds Multipl...

Page 32: ... of 8 lead motor the torque output will be more stable at higher speeds This configuration is also referred to as half copper In setting the driver output current multiply the speci fied per phase or unipolar current rating by 1 4 to determine the peak output current F u l l C o i l C o n f i g u r a t i o n The full coil configuration on a six lead motor should be used in applica tions where high...

Page 33: ...ors are the least flexible but easiest to wire Speed and torque will depend on winding inductance In setting the driver output current multiply the specified phase current by 1 4 to determine the peak output current Figure 6 6 4 Lead Motor Connections PHASE A PHASE A PHASE B PHASE B ...

Page 34: ... run as pairs When leaving the driver module motor cables should not run paral lel with other wires Phases should be wired using twisted pairs If motor cabling in excess of one foot is required motor cabling should be shielded twisted pairs to reduce the transmission of EMI The shield must be tied to AC ground at the driver end only or the supply ground if AC ground is not available The motor end ...

Page 35: ...g Torque 4 5 lb in 0 5 N m WARNING Do not exceed the recommended tightening torque for the screw terminals WARNING Do not connect or disconnect any wiring when power is applied M o t o r P o w e r C o n n e c t i o n V Figure 7 1 illustrates the motor power V connection to two IM483 drives using a recommended IMS ISP200 4 unregulated switching power supply Shown are the proper wiring practices of ...

Page 36: ... step driver In the IM483 a sine cosine output function is used in rotating the motor Therefore when microstepping the specified phase current of the motor is considered an RMS value The output current is set by means of a current adjustment resistor placed between P2 2 Current Adjust and P2 3 Power Ground See the next subsection titled Setting the Output Current for connection instructions and re...

Page 37: ...etting that would be used with different motor lead configurations 4 L e a d M o t o r s Multiply the specified phase current by 1 4 to determine the peak output current 6 L e a d M o t o r s 1 When configuring a 6 lead motor in a half coil configuration i e connected from one end of the coil to the center tap high speed configuration multiply the specified per phase or unipolar current rating by ...

Page 38: ...utput current PARALLEL CONNECTION When configuring the motor windings in parallel multiply the per phase or unipolar current rating by 2 0 or the bipolar current rating by 1 4 to determine the peak output current EXAMPLE An 8 lead motor in parallel configuration with a specified unipolar current of 2 0A 2 0A per phase X 2 0 4 0 Amps Peak An 8 lead motor in parallel configuration with a specified b...

Page 39: ... be as short as possible to minimize the amount of noise coupled into the driver P2 P2 2 P2 3 Driver Output Current 002 X Resistor Value Current Adjust Resistor 1 8 W 1 Figure 7 2 Current Adjust Resistor Placement s e u l a V r o t s i s e R t s u j d A t n e r r u C 3 8 4 M I t n e r r u C t u p t u O k a e P s p m A e u l a V r o t s i s e R 1 s m h O t n e r r u C t u p t u O k a e P s p m A e ...

Page 40: ...n moves the drive may be disabled by pulling the enable disable input P1 5 to ground by means of a sinking output on your controller or PLC or by placing a shunt between pins 1 and 2 of connector P2 Note that if the controller continues to send step clock pulses to the driver the internal counter on the IM2000 controller ASIC will continue to increment unless the driver is reset This will only aff...

Page 41: ...et to 16 microsteps step will have a resolution of 12 800 steps rev These settings may be switched on the fly There is no need to reset or disable the drive in order to change the output resolution The resolution change will occur upon the rising edge of the step clock pulse following the change If remote control of the output resolution is required these signals are brought out on connector P1 on...

Page 42: ...40 IM483 Operating Instructions Revision R032306 Table 7 2 Microstep Resolution Switch Settings ...

Page 43: ...ally pulled up to the level of the optocoupler supply and may be connected to sinking outputs on a controller such as the IMS LYNX or a PLC These inputs are 1 Step Clock P1 2 2 Direction P1 3 3 Enable P1 5 4 Reset P1 6 Of these inputs only step clock and direction are required to operate the IM483 The schematic shown in Figure 7 5 illustrates the inputs HP 2630 HP 2630 HP 2630 HP 2630 470W 470W 47...

Page 44: ... s input circuitry rendering the drive Table 7 3 Recommended Input Current Limiting Resistor Values s r o t s i s e R g n i t i m i L t n e r r u C t u p n I d e t a l o s I y l p p u S o t p O C D V e u l a V r o t s i s e R 5 s m h O e u l a V r o t s i s e R 1 s m h O 5 0 1 0 8 6 1 8 6 2 1 0 0 0 1 0 0 0 1 5 1 0 0 3 1 0 0 3 1 4 2 0 0 7 2 0 7 6 2 I s o l a t e d L o g i c I n p u t C h a r a c t ...

Page 45: ...ate Phase A OFF Phase B full ON when pulled LOW by a switch or sinking output Use of this input may also be used to clear a Fault condition provided the cause of the fault has been eliminated The reset input is asynchronous to any other input and may also be changed at any time I n p u t T i m i n g The direction input and the microstep resolution inputs are internally synchronized to the positive...

Page 46: ...We will also show IM483 inputs connected to the IMS LYNX modular mo tion controller which is a powerful machine control soulution S w i t c h I n t e r f a c e A switch connected between the input and the opto supply ground will sink the input If this method is used a SPST Single Pole Single Throw switch works well for enable and direction A normally open momentary switch works well for reset Figu...

Page 47: ...terface connected to the reset input This interface method may be used with any of the logic inputs Remem ber that a current limiting resistor is required if an opto supply voltage greater than 5 VDC is used Figure 7 7 Open Collector Interface T T L I n t e r f a c e Figure 7 8 shows a TTL device connected to the enable input This inter face method may be used with any of the logic inputs Figure 7...

Page 48: ...s The LYNX isolated I O may also be used to control the enable and reset inputs the MSEL inputs IM483 34P1 and receive feed back from the fault and fullstep outputs IM483 Driver 1 IM483 Driver 2 5VDC Opto Supply 5VDC Opto Supply Step Clock Input Direction Input SCLK DIR 5VDC OUTPUT DIR DIR SCK SCK GND 5V RX RX TX TX CGND RX TX 22 21 23 24 25 26 31 32 33 34 35 36 IG INTELLIGENT MOTION SYSTEMS INC F...

Page 49: ...t output becomes active it disables the driver outputs and latches in this condition It can only be cleared by toggling the reset input LOW or by powering OFF then powering ON the drive Figure 7 10 illustrates the fault output connected to an LED Fault Output P1 7 LED Current Limiting Resistor P2 4 V 12 to 48VDC MSEL0 MSEL1 MSEL2 MSEL3 ON SW1 P1 P2 Figure 7 10 The Fault Output Connected to an LED ...

Page 50: ... merely a method of monitoring position and repeatability It represents full steps commanded by the driver not actual full steps moved by the motor The application example shown in figure 7 11 illustrates a method where an up down counter may be connected to the full step output The counter will count the number of full steps up or down based upon the state of the direction input The count input o...

Page 51: ... requirements for the IM483 5 VDC Opto Supply Step Clock Oscillator Direction Current Adjustment Resistor ØA ØA ØB ØB Step Clock P1 1 P2 1 TORQUE Maximum torque on terminal screws is 4 5 lbs in 0 5 N m DO NOT Overtighten SUPPLY AND MOTOR WIRING Use 18 AWG twisted pair Belden 9740 or equivalent Figure 7 12 IM483 Minimum Required Connections ...

Page 52: ...b lem As part of this process you may have to disconnect the individual components that make up your system and verify that they operate inde pendently It is important to document each step in the troubleshooting process You may need this documentation to refer back to at a later date and these details will greatly assist our Technical Support staff in determining the problem should you need assis...

Page 53: ...hase winding shorted Power input or output driver electrically overstressed S y m p t o m Erratic motor motion P o s s i b l e P r o b l e m Motor or power wiring unshielded or not twisted pair Logic wiring next to motor power wiring Ground loop in system Open winding of motor Phase bad on drive Invalid microstep resolution select setting S y m p t o m Motor stalls during acceleration P o s s i b ...

Page 54: ...s s i b l e P r o b l e m Inadequate heat sinking cooling Current reduction not being utilized Current set too high S y m p t o m Inadequate holding torque P o s s i b l e P r o b l e m Incorrect current adjust setting or resistor value Increase holding current with the current reduction adjust resistor ...

Page 55: ...s unavailable ensure that the product is enclosed in approved antistatic packing material Write the RMA number on the box The normal repair lead time is 10 business days Should you need your product returned in a shorter time period you may request that a HOT status be placed upon it while obtaining an RMA number Should the fac tory determine that the product repair is not covered under warranty y...

Page 56: ...The advantages of this control method are discussed later in this appendix I M 4 8 3 8 P 2 This connector option uses 8 0 045 square pins at the P2 connector location The P1 connector location uses 8 0 025 square pins This connector style would be advantageous in a scenario where the user desires to either solder or plug the IM483 directly into a system PCB Dimen sions and PCB hole patterns are gi...

Page 57: ...e control of the output resolution 2 Step Direction outputs follow the step direction inputs allow ing for multiple drives to be cascaded 0 100 2 54 0 100 2 54 8X 0 025 0 64 Sq Post Tin Plated Bronze Applicable Products IM483 34P1 34 Pin Connector Pins P1 0 230 5 84 0 510 12 95 Figure A 1 IM483 34P1 Connector P1 Mechanical Drawing MSEL0 MSEL1 MSEL2 MSEL3 ON SW1 P1 P2 Pin 1 Pin 17 Pin 18 Pin 34 Fig...

Page 58: ... o t d e i l p p a y n a f i s e s l u p k c o l c f o r e b m u n d e l b a s i d s a w t i 2 1 t u p n I t e s e R s t u p t u o e s a h p r e v i r d e h t t e s e r l l i w t u p n i s i h t W O L n e h W l a i t i n i s t i t a e b l l i w r e v i r d e h t d e s a e l e r n e h W e l b a s i d l l i w N O B e s a h P F F O A e s a h P e t a t s 4 1 t u p t u O t l u a F s a h n o i t i d n o...

Page 59: ... inputs are non isolated and are active when in a logic LOW state if left open or floating the input is considered to be OFF They are pulled up to 5 VDC via 1 5 kΩ resistors These inputs may to be inter faced via an external switch or sinking output on a control device Figure A 3 shows the resolution select inputs connected using a TTL interface method Note that the DIP switch SW1 is still in plac...

Page 60: ...58 IM483 Operating Instructions Revision R032306 Figure A 3 MSEL Connection Using TTL Interface ...

Page 61: ... connected to the step direction outputs to follow the primary Figure A 4 illustrates a possible connection application of these outputs These outputs used in this configuration would allow the user to elec tronically gear or ratio the drives using the MSEL inputs For instance if the resolution of the primary drive was set to 128 and the secondary drive set to 256 when a move is commanded the seco...

Page 62: ...es to either solder the IM483 directly into a system PCB or wire wrap the interface connections Figures A 5 and A 6 show the pin dimensions 0 720 18 29 0 820 20 83 0 200 5 08 8X 0 025 0 64 Sq Post Tin Plated Bronze Applicable Products IM483 8P2 8 Pin Connector Pins P1 Figure A 5 IM483 8P2 Connector P1 0 720 18 29 0 820 20 83 0 200 5 08 8X 0 025 0 64 Sq Post Tin Plated Bronze Applicable Products IM...

Page 63: ... are recommended when solder mounting the IM483 8P2 into your PCB R e c o m m e n d e d S o l d e r Te m p e r a t u r e n 315 C 600 F R e c o m m e n d e d S o l d e r T i m e n 10 Seconds R e c o m m e n d e d S o l d e r s n Kester 245 No clean core solder n Alpha Metals Telecore Plus Solder n Multicore X39B No clean Solder n Or equivalent R e c o m m e n d e d S o l v e n t n Tech Spray Enviro...

Page 64: ...n height of the pin header shipped with the drive There is no difference in the receptacle used This option may be solder mount ed or the pins may be wire wrapped for interfacing 0 811 20 62 0 914 23 16 0 200 5 08 8X 0 045 1 14 Sq Post Tin Plated Bronze Applicable Products IM483 8P2 IM483 34P1 8P2 8 Pin Connector Pins P2 0 520 13 21 0 800 20 32 0 100 2 54 0 100 2 54 8X 0 025 0 64 Sq Post Tin Plate...

Page 65: ...ded when solder mounting the IM483 34P1 8P2 into your PCB R e c o m m e n d e d S o l d e r Te m p e r a t u r e n 315 C 600 F R e c o m m e n d e d S o l d e r T i m e n 10 Seconds R e c o m m e n d e d S o l d e r s n Kester 245 No clean core solder n Alpha Metals Telecore Plus Solder n Multicore X39B No clean Solder n Or equivalent R e c o m m e n d e d S o l v e n t n Tech Spray Envirotech 167...

Page 66: ... details please see Appendix D Accessories BB 34 4P I M 4 8 3 P L G The IM483 PLG replaces both con nectors P1 and P2 with an Altech 8 position pluggable interface The removeable plug in screw termi nal set is available as an option PLG R This connector option is useful in system designs where ease of removal is desired For example the IM483 PLG is pin compatible with the IM804 5 PLG If more power...

Page 67: ...65 IM483 Operating Instructions Revision R032306 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 Connector P2 Connector P1 MSEL0 MSEL1 MSEL2 MSEL3 ON SW1 P1 P2 Figure A 12 IM483 PLG Pin Location and Orientation ...

Page 68: ...s i t u p n i C D V 5 s i h T t s u m e r a c t u b d e s u e b y a m e g a t l o v r e h g i h A s t u p n i c i g o l r e l p u o c o t p o e h t h g u o r h t t n e r r u c e h t t i m i l o t n e k a t e b 5 e l b a s i D e l b a n E t u p n I f o n o i t c e s t u p t u o e h t e l b a s i d e l b a n e o t d e s u s i t u p n i s i h T e h t n e p o e t a t s H G I H c i g o L a n i n e h W ...

Page 69: ...with respect to the direction input will depend upon the connection of the motor windings To switch the direction of the motor with respect to the CW and CCW step clock inputs switch the wires on either Phase A or Phase B outputs 5 VDC Opto Supply Step Clock Oscillator 1 Step Clock Oscillator 2 CW P1 2 CCW P1 3 P1 1 P1 4 ...

Page 70: ...o n s 6 00 152 4 5 50 139 7 3 15 80 1 3 51 89 5 6 X32 Threaded 4 PLACES 0 85 21 6 Figure C 1 H 4X Heat Sink Dimensions in Inches mm T h e r m a l N o n I s o l a t i n g P a d T N 4 8 The TN 48 thermal non isolating pad is a composite of 0015 038 mm aluminum foil coated on both sides with a 0025 063 mm thick thermally and electrically conductive rubber These pads have a thermal conductivity of 0 6...

Page 71: ...IM80X IM483 series of Microstepping drivers and driver indexers and the ISP200 and ISP300 series power supplies to decrease overall panel space and allow for more flex ible mounting patterns The 2 clips attach easily to the unit for optional side mounting and reduce the amount of panel space required to mount the drive by 42 The low profile clips attach to the side of the unit and do not interfere...

Page 72: ...they are designed They are not interchangeable They can however be attached to either vertical plate of the aluminum channel case WARNING The maximum plate temperature for all the units that may be used with these clips is 70 C It may be nec essary to install a fan in your enclosure or provide addi tional heat sinking to remain below this temperature 4 10 Flat Washers 2 10 X 32 Nuts I n s t a l l ...

Page 73: ... using the BB 34 4P n Wire Size 16 22 AWG n Strip Length 0 200 5mm n Screw Torque 3 0 lb in 0 33 N m Mechanical specifications are illustrated in Figure D 4 I n s t a l l a t i o n To install the BB 34 4P first remove the 34 pin header from the receptacle by gently rocking it back and forth and lifting the pin header straight upwards Do not remove at a side to side angle Insert the breakout board ...

Page 74: ... Direction Output Pin 22 MSEL 0 Pin 23 MSEL 1 Pin 25 Ground Pin 27 N C Pin 29 N C Pin 31 N C Pin 33 MSEL 2 Pin 24 On Full Step Output Pin 26 N C Pin 28 N C Pin 30 N C Pin 32 N C Pin 34 N C No Connection Heat Sink Plate Driver BB 34 4P Thermal Pad IMS TN 48 or Equivalent Mounting Screw Torque 5 0 to 7 0 lb in 0 60 to 0 80 N m Connector P1 A B C Mounting Hardware U S 6 Stainless Machine Screw 6 Spli...

Page 75: ...nal set for the IM483 PLG connection configuration Because the PLG is configured to eliminate the possibility of plugging the driver in backwards the kit includes two unique terminal blocks one each for both P1 and P2 Replacement terminals may be ordered individually as needed The order num bers for individual replacements are Connector P1 PLG R2 Connector P2 PLG R1 ...

Page 76: ... DC power supply cable to the IMS Driver should not exceed 50 feet Example A demonstrates the recommended cable configuration for DC power supply cabling under 50 feet long If cabling of 50 feet or longer is required the additional length may be gained by adding an AC power supply cable see Examples B C Correct AWG wire size is determined by the current requirement plus cable length Please see the...

Page 77: ...75 IM483 Operating Instructions Revision R032306 π E x a m p l e B C a b l i n g 5 0 F e e t o r G r e a t e r A C P o w e r t o F u l l Wa v e B r i d g e ...

Page 78: ...76 IM483 Operating Instructions Revision R032306 π E x a m p l e C C a b l i n g 5 0 F e e t o r G r e a t e r A C P o w e r t o P o w e r S u p p l y ...

Page 79: ... 12 18 16 14 12 12 Use the alternative methods innustrated in Examples B and C when the cable length is 50 feet Also use the same current rating when the alternate AC power is used Driver Supply Cable Wire Size NOTE These recommendations will provide optimal protection against EMI and RFI The actual cable type wire gauge shield type and filtering devices used are de pendent on the customer s appli...

Page 80: ...able configuration for the IMS Driver to Motor cabling under 50 Feet long If cabling of 50 feet or longer is required the additional length can be gained with the cable configuration in Example B Correct AWG wire size is determined by the current requirement plus cable length Please see the IMS Driver to Motor Cable AWG Table in this Appendix E x a m p l e A C a b l i n g U n d e r 5 0 F e e t I M...

Page 81: ...79 IM483 Operating Instructions Revision R032306 E x a m p l e B C a b l i n g 5 0 F e e t o r G r e a t e r I M S D r i v e r t o M o t o r ...

Page 82: ... Length Feet Minimum AWG 10 25 50 75 100 14 14 14 12 12 7 Amperess Peak Length Feet Minimum AWG 10 25 50 75 100 12 12 12 12 12 Use the alternate method illustrated in Example B when cable length is 50 feet IMS Driver to Motor Cable AWG Table Driver to Motor Supply Cable Wire Size NOTE These recommendations will provide optimal protection against EMI and RFI The actual cable type wire gauge shield ...

Page 83: ...omply with all of the terms set forth in this Limited Warranty This Limited Warranty is the sole warranty offered by IMS with respect to the Product IMS does not assume any other liability in connection with the sale of the Product No representative of IMS is authorized to extend this Limited Warranty or to change it in any manner whatsoever No warranty applies to any party other than the original...

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IMS IM483, Operating Instructions Manual

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