Immergas VICTRIX Superior 32 kW X Manual Download Page 6

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STVZSkW ed 09/08

VICTRIX ZEUS Superior kW I

Technical Documentation

VICTRIX ZEUS Superior kW I main components.

Key:

1 - System filling valve

2 - Condensate drain trap

3 - System draining valve

4 - Gas valve

5 - Three-way valve (motorised)

6 - 3 bar safety valve

7 - System pressure switch

8 - Boiler pump

9 - Air vent valve

10 - Fan

11 - Gas nozzle

12 - Venturi

13 - Detection electrode

14 - Condensation module

15 - Flue safety thermostat

16 - Air intake pipe

17 - Sample points (air A) - (flue F)

18 - Negative signal pressure point

19 - Burner

20 - Positive signal pressure point

21 - Manual air vent valve

22 - Ignition electrodes

23 - System expansion vessel

24 - Delivery probe

25 - Safety thermostat

26 - Domestic hot water probe

27 - D.H.W. expansion vessel

28 - Return probe

29 - Stainless steel storage tank

30 - 8 bar safety valve

31 - Storage tank unit draining valve

Summary of Contents for VICTRIX Superior 32 kW X

Page 1: ...VICTRIX ZEUS Superior kW I Wall mounted condensing boiler with domestic hot water storage tank VICTRIX ZEUS Superior kW I...

Page 2: ......

Page 3: ...DHW and 2 CH The new electronics allows the connection of the appliance to the Comando Amico Remoto remote control and to the Super Comando Amico Remoto remote control both allow to easily manage and...

Page 4: ...connections Key V Electric connection G Gas supply SC Condensate drain minimum internal diameter 13 mm R System return M System flow RC Domestic hot water pump optional AC Domestic hot water outlet A...

Page 5: ...Display of boiler functioning status 8 Flame presence symbol and relative power scale 9 and 7 Primary heat exchanger output water temperature 10 Boiler in Stand by 11 Boiler connected to remote contr...

Page 6: ...vent valve 10 Fan 11 Gas nozzle 12 Venturi 13 Detection electrode 14 Condensation module 15 Flue safety thermostat 16 Air intake pipe 17 Sample points air A flue F 18 Negative signal pressure point 1...

Page 7: ...ndensation module 14 Manual air vent valve 15 Flue hood 16 Air sample point 17 p gas pressure point 18 Flue sample point 19 Flow probe 20 Safety thermostat 21 Burner 22 Ignition electrodes 23 Condensa...

Page 8: ...Head available to the system on the first speed with by pass excluded adjustment screws tightened fully home D Total head available to the plant on the third speed screws tightened by 1 5 revs with r...

Page 9: ...t To reduce head losses to a minimum and increase the flow rate available to the system the flow is made up from the parallel connection of the first two elements the return instead is made up from th...

Page 10: ...to action thanks to a motor 1 that causes movement according to necessity Operation When it is necessary to reach the CH or DHW position the motor 1 is activated by the P C B Functioning of the motor...

Page 11: ...is in the flow manifold unit 1 and is coupled to a micro switch that prevents functioning of the burner when the pressure detected is below 0 3 bar Prevents overheating of the main heat exchanger Aut...

Page 12: ...motor 7 to the composite body 6 Replacement of the automatic air vent valve To replace the air vent valve the relative blocking clip must be removed and the valve extracted 9 paying attention not to...

Page 13: ...to heat loss Operation Following a DHW request the P C B starts the boiler pump 7 and powers the electric 3 way valve motor 8 The consequent shifting of the valve into the DHW position see electric 3...

Page 14: ...pes of any DHW pump system It consists in a pipe that is inserted in the boiler after the anode and relative cap have been removed With the installation of the kit the anode must be screwed to the end...

Page 15: ...ion agent air The mixture obtained in this way is ignited on the surface of the cylindrical burner 8 by the discharge of the ignition electrodes 9 Gas valve The gas valve is equipped with two main coi...

Page 16: ...erent diameter depending on whether natural gas or LPG is used as working with both gases with more or less constant pressure its section establishes the correct gas flow rate There are two pressure p...

Page 17: ...n below otherwise no discharge is obtained Detection electrode 9 It is controlled by the integrated P C B and detected burner ignition It also acts as a flue safety device when any air intake problems...

Page 18: ...ff all water present inside the module Loosen the tightening bolts on the system flow and return pipes and of the condensate discharge pipe positioned in the lower part of the module Loosen the two sc...

Page 19: ...ED MAX G20 4700 rpm GPL 4200 rpm MIN SPEED G20 1260 rpm GPL 1160 rpm MAX CEN HEAT G20 4700 rpm GPL 4200 rpm MIN CEN HEAT G20 1260 rpm GPL 1160 rpm The operation must be performed as follows and with r...

Page 20: ...e value of carbon dioxide CO2 is within the limits indicated in the table regarding the minimum heat output see table if the values are incorrect take them within the limits by acting on the off set a...

Page 21: ...tion products 5 These directly hit the first three elements 26 kW or 4 32 kW of the primary heat exchanger inserted in the sealed combustion chamber 6 which has a sheet steel section on its base 7 tha...

Page 22: ...igned to be coupled exclusively to the Immergas condensing boiler The GREEN SERIES flue kit is made in plastic PPS self extinguishing polypropylene suitable for resisting the corrosive action of the a...

Page 23: ...rigid or 80 flexible For that regarding the head losses relative to each accessory for the various combinations that can be performed see the instructions relative to the intake and exhaust terminals...

Page 24: ...flues chimneys technical slots to be used exclusively with a unique Immergas condensing appliance Fit a 90 bend 5 to the appliance exhaust pipe which using the necessary vertical extensions 2 must be...

Page 25: ...g with the boiler flue evacuation pipe Using a divided kit 80 80 1 bend 1 m in intake and exhaust with intake grid the maximum length allowed is 30 straight vertical metres System for ducting 80 flexi...

Page 26: ...optional CZ Zones control unit optional E1 Ignition electrodes E2 Detection electrode E4 Safety thermostat E6 Flue safety thermostat F1 Line fuse G2 Igniter M1 Boiler pump M20 Fan M30 Three way valve...

Page 27: ...electrodes E1 It allows the diversion of the water flow of the primary circuit from the CH system to the storage tank coil and vice versa It is powered by the integrated P C B Three way valve M30 It...

Page 28: ...d P C B to detect the temperature of the primary circuit return water Its breakage signalled by the relative anomaly forces pump functio ning t maximum speed if pump speed is set on AUTO It is positio...

Page 29: ...4 It allows the connection of electronic devices e g the Immergas Virgilio Palmtop IMG BUS outlet When the safety temperature is exceeded 100 C remove the power supply to the main coils of the gas val...

Page 30: ...ignition of the burner is detected by the integrated P C B by means of the ionisation electrode E2 Operation with Remote Control In the case of connection to the CAR or Super CAR remote control the bo...

Page 31: ...y valve M30 This functions until the end run switch 2 opens when the DHW position is reached Successively the integrated P C B powers the fan M20 and manages the speed With the consent of the safety t...

Page 32: ...set after which by diversion of the K4 relay contact it powers the motor M of the 3 way valve M30 This functions until the end run switch 1 opens when the CH position is reached If the temperature de...

Page 33: ...r is prepared to receive pre heated water from a system of solar panels When the water contained in the storage tank is at the same temperature of that set by the DHW selector switch DHW set point 10...

Page 34: ...ity fun ction Button B It sends the board a signal that allows to release the integrated P C B after the intervention of an anomaly or boiler block signalled with the relative ERR xx error code see er...

Page 35: ...k 25 C It is a resistance that can be varied in an inversely proportional manner to the temperature of the primary circuit flow water It is also used as a limit thermostat on the flow 90 C Flow probe...

Page 36: ...mergas Virgilio Palmtop IMG BUS outlet external optional It is a signal BUS that shows boiler temperature functioning in DHW and Ch mode the alarm codes that have intervened and the temperature detect...

Page 37: ...tacts block In the case of dispersion of the detection circuit or anomaly in the flame control that generates a correct ionisation current without the gas valve being open with the duration of at leas...

Page 38: ...n T prevent overheating of the water gas heat exchanger if the boiler temperature detected by the NTC flow probe B1 exceeds 105 C the fan is made to work until the tempera ture drops below 100 C Flow...

Page 39: ...u ESC button D Menu entry MENU data confirmation button OK In normal functioning phase the display indicates the fun ctioning mode In the case shown below as an example the boiler is functio ning to s...

Page 40: ...egionella function F4 POSTFAN Postventilation in progress Fan in function after a request for domestic hot water or central heating in order to evacuate residual fumes F5 POSTCIRC Postcirculation in p...

Page 41: ...nal requirements are confirmed By pressing button C go back one level The first entry of the various options that appears inside the parameter is that selected by default NB To access the M5 menu rese...

Page 42: ...ignitions where the anomaly took place Information menu M1 INFO This menu contains the various information relative to boiler operations 1st Level Button 2nd Level Button 3rd Level Button 4th Level B...

Page 43: ...e page 17 P64 MAX CH P62 MAX SPEED Set the maximum power in C H mode The value must be less than or equal to P62 MAX SPEED See page 17 P65 MIN CH P63 MIN SPEED Set the minimum power in C H mode The va...

Page 44: ...this parameter has no effect on boiler operation FIXED ON AUTO RELE 1 optional RELE1 OFF Relay 1 not used RELE1 1 RELE1 1 In a system divided into zones relay 1 controls the main zone RELE1 2 The rela...

Page 45: ...on error ERR 15 ERR 15 E15 Fan anomaly ERR 16 ERR 16 E16 Parasite flame block ERR 20 ERR 20 E02 E20 Return probe anomaly ERR 23 ERR 23 E23 Push button control panel anomaly ERR 24 ERR 24 E24 Insuffici...

Page 46: ...C 0 70 1 00 0 87 0 20 Heat loss at flue with burner On Off 80 60 C 0 04 3 10 0 03 2 90 Central heating circuit max operating pressure bar 3 3 Central heating circuit max operating temperature C 90 90...

Page 47: ...f O2 at Nom Q Min ppm 200 7 670 11 270 7 NOX at 0 of O2 at Nom Q Min mg kWh 50 25 188 68 69 41 Flue temperature at nominal output C 78 86 79 Flue temperature at minimum output C 73 82 75 VICTRIX ZEUS...

Page 48: ...91 0 25 2 6 0 90 0 24 2 4 10 0 8600 1 11 0 18 1 9 0 83 0 22 2 3 0 82 0 22 2 2 9 0 7740 1 00 0 15 1 6 0 75 0 19 2 0 0 74 0 20 2 0 8 0 6880 0 89 0 13 1 3 0 67 0 17 1 7 0 66 0 19 2 0 7 0 6020 0 78 0 10...

Page 49: ...4083 Telephone control code 3 013305 Configurable relay interface kit code 3 015350 Universal connection kit code 3 011667 DHW recirculation kit including pump indoor only code 3 015380 Top cover kit...

Page 50: ...st not be present when external devices are installed such as TA CAR clock programmer etc Check the effective request from any external devices TA CAR programmer clock See error section 31 No See sect...

Page 51: ...st it until a pressure value is obtained that cor responds to the maxi mum output See section D Yes The domestic hot water request is satisfied The burner ignites No The error 01 appears on the displa...

Page 52: ...t blocked Yes Replace the P C B ERROR 02 Over heating safety thermostat block 02 a The wiring between the safety thermostat and P C B is OK No Restore the electric connection replace the wiring Yes Ch...

Page 53: ...ic connection replace the wiring Yes Replace the gas valve If the anomaly persists replace the P C B ERROR 05 Flow probe anomaly 05 The wiring between the flow probe and the board connector X9 termina...

Page 54: ...he detection electrode and the relative wiring are integral No Check replace detection electrode replace wiring Yes Replace the P C B ERROR 23 Return probe anomaly The boiler can function in CH mode e...

Page 55: ...3 and remote control IN and IN carried out respecting the polarity and using a dedicated line to prevent interference Yes Replace the remote control If the anomaly persists replace the P C B ERROR 37...

Page 56: ...DC are present to the clamps 1 3 of connector X1 on the P C B DOMESTIC HOT WATER MODE 230 VDC are present to the clamps 2 3 of connector X1 on the P C B No Replace the P C B Yes The wiring between the...

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