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下の表に記載されていない刈刃やブレーキ、クラッチの不具合は、本書の26ページ「6.調整」に記載の手順に従っ
て調整を行ない、解消されない場合はお買い求めの営業所、販売店に不具合の解消をご用命ください。

不具合現象

原因

起っている現象

解決法(P○)は掲載ページ

エンジンが
始動しない

・燃料がエンジンに供給さ

れていない

・燃焼室内に適正な燃料が

吸い込まれていない

・燃料の流れが少ない

・燃料タンクに燃料がない
・燃料コックが「閉」の位置

になっている

・燃料ストレーナ部のフィル

ターの目づまり

・その他

・燃料を補給する(P14)
・燃料コックを「開」の位置に

する

・燃料を補給する
・燃料コックを「開」の位置に

する

・燃 料 ス ト レ ー ナ 部 の フ ィ ル

ターを清掃/交換(P39)

・販売店へ

エンジンが
始動しにくい

・点火プラグに強い火花が

出ない

・燃料が汚れている

・エンジンスイッチが切れて

いる

・点火プラグ電極のすき間が

正しくない

・カーボンが付着している
・点火プラグ不良
・燃料の変質
・その他

・エンジンスイッチを ON にす

・電極間隔を0.7〜0.8㎜

に調整(P37)

・点火プラグの清掃/交換(P37)
・点火プラグの交換
・燃料の交換(P14、43)
・販売店へ

エンジンの
出力不足と運転不調

・圧縮不足/不良

圧縮がない
圧縮が少ない

・その他

・エンジンの加熱

およびノッキング

・点火プラグのゆるみ
・シリンダーヘッドのゆるみ

・冷却フィンの汚損
・性能を超えた作業量
・点火プラグが仕様に合って

いない

・その他

・点火プラグ締付け
・シリンダーヘッドの増締め

・販売店へ

・土、枯草等を除去/清掃(P38)
・適切な作業量に減らす
・指定の点火プラグに交換(P37)

・販売店へ

回転変動

・燃料の流通不良

・吸入管系統からの

空気吸い込み

・キャブレターの調整不良
・その他

・燃料ストレーナ部

フィルターの目づまり

・燃料通路の清掃(P39)

・販売店へ

・販売店へ

エンジン回転が
上がらない

・空気が充分に吸入されて

いない

・排気に圧力がかかる
・燃料の流れが少ない

・エンジンの加熱

・エアークリーナーの汚れ

・排気口、マフラーのつまり
・燃料フィルター目づまり
・点火プラグ不良
・性能を超えた作業量
・その他

・エアークリーナーの

清掃/交換(P38)

・清掃
・清掃/交換(P14)
・清掃/交換(P37)
・適切な作業量に減らす
・販売店へ

燃料消費が多い

(黒 い 排 気 煙 が 出

る)

・空気が充分に吸入されて

いないことによる不完全
燃焼

・燃料の品質による不完全

燃焼

・その他

・エアークリーナーの汚れ

・不純物混入等や燃料の劣化

・清掃/交換(P38)

・燃料の交換(P14,43)

・販売店へ

潤滑油消費が多い

(白い排気煙がでる)

・オイルが燃焼している

・クランクケースの

オイル多すぎ

・その他

・オイルを規定量にする

(P15,16)

・販売店へ

8.トラブルと対処

45

Summary of Contents for Shibaura G-EXE22-OMEGA-C11

Page 1: ...OPERATOR S MANUAL G EXE22 26...

Page 2: ...G EXE22 26...

Page 3: ...1 2 3 2 4 5 3 6 6 6 6 7 10 7 7 7 8 8 9 9 9 10 10 11 11 4 12 12 12 14 15 17 5 19 19 21 22 23 25 6 26 26 28 29 30 32 7 37 37 37 38 38 39 39 40 41 42 43 44 8 45 9 46 46 47 48 49 49 50 1...

Page 4: ...o A90110190 1 A90110201 G EXE22 1 A90110211 G EXE26 A90360291 1 L N H A90360361 1 A90610460 1 A90610470 1 A90360310 1 DRY WET A90630080 1 A90360370 1 390198361 1 390199530 1 A10921759 1 A10921760 1 1...

Page 5: ...3...

Page 6: ...2 4...

Page 7: ...3 ON OFF 2 5...

Page 8: ...3 6...

Page 9: ...10 34 10 7...

Page 10: ...8...

Page 11: ...2 22 OFF 10 9...

Page 12: ...10...

Page 13: ...11...

Page 14: ...4 12...

Page 15: ...13...

Page 16: ...14...

Page 17: ...API SE SAE 10W 30 15...

Page 18: ...20 1 100 0 6 16...

Page 19: ...32 H L 33 17...

Page 20: ...H L 34 18...

Page 21: ...17 12 N ON ON N 5m 5m 3 m 5 19...

Page 22: ...H L 4 5 2 3 L OFF 15 30 10 MAX 20...

Page 23: ...5m 3m H L L H 5m 3m H L 21...

Page 24: ...2 2 1 2 22...

Page 25: ...5m 3m L 23...

Page 26: ...5m 3m L H H 5m 3m 24...

Page 27: ...H 26 6 34 25...

Page 28: ...30 50 3 6 26...

Page 29: ...3 27...

Page 30: ...5 4 2 5 4 28...

Page 31: ...5 29...

Page 32: ...50 1 3 4 V 2 V 180 220 5mm 113 mm 123mm 30...

Page 33: ...26 31...

Page 34: ...2 2 17 32...

Page 35: ...2 4 5 2 17 H L 33...

Page 36: ...2 4 5 2 18 34...

Page 37: ...2 M8 4 M6 OUT 4 M8 M5 8 OUT 4 M8 M5 8 3 M8 47 M5 OUT 4 M8 35...

Page 38: ...36...

Page 39: ...BPR4ES 0 7 0 8mm 100 0 7 0 8 BPR4ES 50 10 7 37...

Page 40: ...50 38...

Page 41: ...100 100 39...

Page 42: ...2 2 M8 M10 M10 40...

Page 43: ...2 M8 4 M6 OUT 4 M8 M5 OUT 4 M8 M5 OUT 3 M8 5mm 113 mm 123mm 41...

Page 44: ...1 5mm 1mm 1 3 OUT M5 8 6 10 8 OUT M8 4 4 M8 6 KIT 42...

Page 45: ...60 16 43...

Page 46: ...15 30 44...

Page 47: ...26 6 P P14 P39 ON 0 7 0 8 P37 P37 P14 43 P38 P37 P39 P38 P14 P37 P38 P14 43 P15 16 8 45...

Page 48: ...79 G EXE22 OMEGA S9 178 LOW HI LOW HI 4 1 4 L H H H L L H L 3 3 4 2 4 8 6 1 H L 11 9 46...

Page 49: ...G 8 8 6 10 47...

Page 50: ...P P P P P P J N FF N 36 USP J N NP K PP PP P K NP K PP P P 03D 7 LQ LQ 48...

Page 51: ...LQ LQ RU LQ NJ LQ NJ LQ LQ PP PP LQ LQ LQ LQ LQ LQ LQ LQ PP LQ LQ LQ LQ PP LQ LQ PP LQ LQ PP LQ LQ PP LQ LQ PP LQ LQ PP RU PP LQ LQ LQ LQ LQ LQ 35 6 6 Q L LQ 49...

Page 52: ...50...

Page 53: ......

Page 54: ...si n WARNING The G EXE22 mower hereinafter mower described in this operator s manual hereinafter manual is designed for mowing golf courses Do not use this mower for any other purpose that exceeds it...

Page 55: ...l 11 4 Preparations before Operation 12 Installing the bucket 12 Engaging the stand and removing installing the tires 12 Adding fuel 14 Inspecting replacing engine oil 15 Checking the operation of the...

Page 56: ...al 1 Refer to next page A90610470 Warning label Belt 1 Refer to next page A90360310 Label Instructions related to the baffle plate 1 Baffle plate position according to the grass condi tion DRY dry gra...

Page 57: ...ine before performing any maintenance work Warning Personnel other than operators should keep enough distance from the mower An accident may occur due to scattering of hazardous materials Danger Be su...

Page 58: ...ht Blades Work attachment clutch knob Basket En ine switch Grip Brake lever Blade clutch lever Stand rip Stand Front cover Shift knob Tires Bedknife adjustment handle left Work attachment hei ht adju...

Page 59: ...knob is on the left side and one is on the right side These knobs are used to raise lower the front roller to adjust blade height This roller is used to maintain the blades at a given height above the...

Page 60: ...Do not miss any opportunity to receive such training in order to learn the techniques and knowledge for responding to emergencies Be sure to stop the engine before performing inspection mainte nance o...

Page 61: ...ee Adjusting handle height on page 34 However if you find the mower difficult to operate even after mak ing such adjustments contact a Shibaura business or sales office for assistance Warning Be sure...

Page 62: ...could cause ignition or explosion re sulting in death Fuel should be added and or stored in a facility that conforms with the ordinances of the Fire Service Act Do not store fuel in small quantities...

Page 63: ...while per forming work immediately turn the engine switch to OFF Failure to do so could damage the engine or blades or cause personal injury due to the scattering of hazardous material hot oil or gas...

Page 64: ...ur clothing fits well and does not droop or hang Wear non slip boots or laced shoes and make sure there is no opening between the bottom of your trousers and top of your shoes In some areas there is t...

Page 65: ...ot operate the mower while taking medication or under the in fluence of alcohol Warning Take appropriate breaks when performing mow ing work during cold seasons During long hours of work symptoms such...

Page 66: ...er and the stand and the tires are lifted from the ground In this position you can now remove install the tires Releasing the stand 1 Firmly grab the stand grip with your right hand and press the stan...

Page 67: ...end the tire axle break the rear roller and interfere with grass cutting Installing the tires 1 Follow the Engaging the stand procedure on the previous page to engage the stand and then insert a rock...

Page 68: ...will spill out when the fuel cap is replaced Do not remove the fuel filter when adding fuel Danger Be sure to stop the engine before adding fuel Do not smoke or use open flames while adding fuel Other...

Page 69: ...ing do not screw it in and then remove it and inspect the oil on the graduations to check the volume of oil Always maintain the oil volume so that oil marks the top graduation position on the oil gaug...

Page 70: ...e po sition of the oil drain pan as necessary The oil will flow out more quickly and smoothly if you loosen the oil gauge in the engine oil inspection opening on the front of the engine 4 After the oi...

Page 71: ...ever and pull it into the Run position toward you When the midpoint of the range in which the main clutch lever moves has been passed the lever will naturally fall to ward the operator When the main c...

Page 72: ...or if the clutch does not oper ate at all it is possible that the clutch wire has snapped or rusted Contact a Shibaura business or sales office to re quest inspection and replacement of the clutch wi...

Page 73: ...sition to open the cock 7 Move the choke lever to the position to close the choke After starting the engine once it is not necessary to close the choke to start it again Danger Be sure to start the en...

Page 74: ...starter more than 4 5 of its length 10 Carefully return the handle of the recoil starter to the base of the engine housing 11 Once the engine starts gradually open the choke lever until it is finally...

Page 75: ...ed Once you have become accustomed to and can safely op erate the mower with the engine running move the mark on the throttle lever to the H position to practice operating the mower with the engine at...

Page 76: ...truck s emergency brake is engaged so that the truck will not move 4 One worker must always be sure to engage the brakes on the mower to prevent the mower from falling while carefully lifting it up o...

Page 77: ...hen you are ready to start grass cutting work install the bucket and then before starting the engine confirm that the main clutch is not engaged and that there are no peo ple 5m in front of you or 3m...

Page 78: ...and once there engage the work roller clutch move the blade clutch lever to the Run position and then firmly hold the grip on the handle with your left hand while assuming the basic posture in the dir...

Page 79: ...ting the height of the handle on page 34 1 To cut grass while moving forward maintain the basic pos ture as shown in the figure on the right 2 When you come to the end of the green raise the front end...

Page 80: ...has been cut forms lines or blocks contact a Shibaura business or sales office for assistance Adjusting the blades and lower blade Before adjusting the blades and lower blade tear newspa per into 50mm...

Page 81: ...ting the han dles in the counterclockwise direction 3 Use the newspaper strips to test the cutting sharpness of the blades in three locations at the center left and right sides Repeat these adjustment...

Page 82: ...grass height to 5mm from the ground and the work roller to 4mm 1 Set the screws in two locations on the cutting height gauge to face each other as shown in the figure on the right 2 Loosen the wing n...

Page 83: ...to anchor the height of the front roller 8 Loosen the height anchor nuts on the work roller height adjustment knobs left right 9 Place the cutting height gauge against the portion of the front roller...

Page 84: ...t of the V shaped area with the axle of the wrapping machine that you adjusted in the previous section Set the stand at two locations on the left and right sides of the front roller 4 Lean the mower b...

Page 85: ...is performed while the blades and lower blade are tightly joined together the ends of the cutter will be worn and normal wrapping will not be possible Do not join the blades firmly 7 Gradually apply...

Page 86: ...if the mower is pulled toward the operator while the brake lever is fully en gaged locked 4 After adjustments are complete tighten the two locknuts by turning them in the directions opposite to step...

Page 87: ...Close the front cover and turn the installation knob on the front cover in the clockwise direction until it stops to fix the front cover After making these adjustments follow the procedure under Check...

Page 88: ...ure un der Checking the operation of the blade clutch on page 18 to check the operation of the blade clutch 6 The clutch wire can also be adjusted at the clutch wire in stallation fitting position on...

Page 89: ...l OUT and then remove the positioning M5 screws They are located in position 8 when shipped from the factory 6 Remove the rubber cap thatching gear box on the right side of the frame loosen the four M...

Page 90: ...cover in the coun terclockwise direction to loosen it and open the cover by lifting it upwards with your hands 2 Hold the nuts and springs on both sides of the top of the cutter cover in both hands a...

Page 91: ...with your hands 2 Move the main clutch lever to the Run position press the clutch disk to the engine side with your hands and return the main clutch lever to the original position This procedure can b...

Page 92: ...the air cleaner cover 2 Remove the element urethane clean it with kerosene or a neutral household detergent and allow it to dry Next soak it in engine oil and then wring it out thoroughly before in st...

Page 93: ...cking and pot to their original posi tions and then use a cloth to completely wipe away any fuel on the outside of the strainer Cleaning the fuel filter Clean the fuel filter after every 100 hours of...

Page 94: ...e M10 bolts left and right on the back of the lower blade support and then remove the springs and washers 5 Loosen and remove the support bolts left and right on the lower blade support and then remov...

Page 95: ...d then remove the pulley 7 Loosen and remove the four M8 bolts on the left cutter metal OUT and the positioning M5 screws and then re move the left cutter metal OUT 8 Remove the rubber cap thatching g...

Page 96: ...s 5 Assemble the blades by performing steps 4 5 and 6 of the removal procedure in reverse order Removing installing the engine Removing the engine 1 Remove the air cleaner cover and also take out the...

Page 97: ...m of the carburetor float chamber The fuel inside the carburetor float chamber will begin to drain from the bolt Have a gasoline container in place to catch the fuel as it drains 5 After the fuel has...

Page 98: ...ft and ri ht Two locations left and ri ht Two locations left and ri ht Three locations on the ri ht Two locations on the left and one location on the ri ht Ei ht locations left and ri ht Adding grease...

Page 99: ...is loose The cooling fin is dirty The work load has exceed the per formance of the mower The spark plug does not match specifications Other Tighten the spark plug Tighten the cylinder head Contact a...

Page 100: ...eds The above features allows switching between four levels of cutting rates cutting pitch Four roles in one mower Attachments grooming brushes thatching allow for nor mal operation and reverse operat...

Page 101: ...an be ad justed An offset movement system is used similar to the G series Effects of blade position on grass The cutting position is adjusted to 8 when the mower is shipped from the factory Grass cutt...

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Page 103: ...LQ LQ QG PP KROHV KROHV LQ LQ QG PP KROHV KROHV LQ LQ QG PP KROHV KROHV LQ LQ QG PP KROHV KROHV LQ LQ QG PP KROHV KROHV QJLQH SDUWV 4 W XQLW H S R U U H W U D W 6 J X O S N U D S 6 RG SDUWV 6KUHGGHG...

Page 104: ...6WUHQJWK JUDGH 6FUHZ SLWFK 7LJKWHQLQJ WRUTXH 1P 7LJKWHQLQJ WRUTXH NJI FP 6FUHZ SLWFK 7LJKWHQLQJ WRUTXH 1P 7LJKWHQLQJ WRUTXH NJI FP 1RWH RU WKH VWUHQJWK JUDGH UHIHU WR WKH PDUNLQJ RQ WKH EROW KHDGV Tig...

Page 105: ......

Page 106: ...G EXE22 26 A00810840 0719010 010 F Printed in Japan 390 8714 1 1 1 TEL 0263 88 0200 FAX 0263 27 0380 URL www ihi co jp iat URL www ihi co jp iat en 1 1 1 Ishishiba Matsumoto shi Nagano 390 8714 Japan...

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