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The information contained in this document is the property of Automatic Systems and is confidential. The recipient shall refrain from using it for any purpose other than the use of the products or the
execution of the project to which it refers, and from communicating it to third parties without Au

tomatic Systems’ prior written agreement. Document subject to change without notice.

BL5x-MT-EN-13

page

5/56

2.

GENERAL

2.1.

General view

1:12 Commercial identification plate

Legend:

1:2

1:11 Emergency crank handle

1:9 Stainless steel heater

1:8 Fixing brackets

1:7 Housing

1:6 Hood

1:5 Arm bracket (BL53)

1:4 Arm bracket (BL52)

1:3 Safety locks with keys

1:2 Right-hand door

1:4

1:5

1:8

1:12

1:1

1:3

1:6

1:7

1:9

1:1 Left-hand door

1:11

1:10

1:10 Emergency crank hole

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Summary of Contents for Automatic Systems BL52

Page 1: ...n of the project to which it refers and from communicating it to third parties without Automatic Systems prior written agreement Document subject to change without notice BL5x MT EN 13 page 1 56 BL 52 BL 53 Electrical rising barrier BL52 BL53 This handbook is also valid for the customised equipment BLG76 which will be regarded as BL52 with netting OPERATING MANUAL translated from the French origin...

Page 2: ...ate of the balance table ch 5 5 Addition of balance spring fixing bolt inspection ch 6 Update of the conformity certificates ch 9 05 June 09 2008 MFy Adition of the note regarding BLG76 p1 Control board adapted to version 6 x of the program Revision of the electric diagram addition of connector blocks assignment 06 July 3 2008 MFy Ch 7 1 adapt the detection loops pinning references to electric dra...

Page 3: ...uick configuration 18 4 INSTALLATION 26 4 1 Preliminary work on site 26 4 2 Handling and installing the unit 27 4 3 Installing the round arm BL52 28 4 4 Installing the oval arm BL53 29 4 5 Fixing the shrouds BL52 only 30 4 6 Dimensional views and arm segments 31 4 7 Levelling the barrier arm 33 4 7 1 Horizontal position closed 33 4 7 2 Vertical position open 34 4 8 Installing the tip support 35 4 ...

Page 4: ...ehicle barrier product as manufactured by Automatic Systems places a duty of responsibility for the safety and well being of any user s or person s in close proximity to such equipment You are required therefore to observe and put in place appropriate safety measures as deemed necessary Pedestrian flow must be prohibited anywhere within a vehicle barrier passage way unless the movement of the barr...

Page 5: ...rd parties without Automatic Systems prior written agreement Document subject to change without notice BL5x MT EN 13 page 5 56 2 GENERAL 2 1 General view 1 12 Commercial identification plate Legend 1 2 1 11 Emergency crank handle 1 9 Stainless steel heater 1 8 Fixing brackets 1 7 Housing 1 6 Hood 1 5 Arm bracket BL53 1 4 Arm bracket BL52 1 3 Safety locks with keys 1 2 Right hand door 1 4 1 5 1 8 1...

Page 6: ...refers and from communicating it to third parties without Automatic Systems prior written agreement Document subject to change without notice BL5x MT EN 13 page 6 56 2 2 Access to internal components 2 1 Control board with cover 2 2 Control board guides 2 3 Driving belt 2 4 Spring 2 5 Limit switches 2 6 Serial plate 2 7 Crank switch 2 8 Motor 2 9 Gearbox 2 10 Driving rod 2 11 Heater 2 12 Fixing la...

Page 7: ...project to which it refers and from communicating it to third parties without Automatic Systems prior written agreement Document subject to change without notice BL5x MT EN 13 page 7 56 2 3 Switching off the equipment As soon as you open the housing switch off the power by switching off the magneto thermal circuit breaker 4 1 located behind the side door 1 1 Fig 4 4 1 Main circuit breaker 4 2 Grou...

Page 8: ...designed to operate in any kind of climatic environment from 35 C to 50C thanks to heating resistance with up to 95 of relative humidity 2 5 Emergency operation The following instructions are to be given to the installation supervisor 2 5 1 Opening or closing in case of power failure Insert the emergency crank handle 1 11 into the crank hole 1 10 A safety device automatically switches off the powe...

Page 9: ...f not check the general fuses 5 1 p10 If so check that the logic board is not in programming mode cable RJ45 plugged in socket 5 5 p10 Liquid crystal display is on Check that the red LEDs other than the analogue output ones on the logic control board are on 5 6 p10 If not cut the supply voltage and remove the control terminal blocks 5 6 p10 on the AS1320 and AS1321 if present Turn the power back o...

Page 10: ...ies without Automatic Systems prior written agreement Document subject to change without notice BL5x MT EN 13 page 10 56 3 AS1320 Control board Extract from AS1320 technician manual 5 1 Fuses 5 2 Stabilised power supply indicator light 5 3 Menu display screen 5 4 Menu navigation keys 5 5 RJ45 communication connector 5 6 In Out control connector blocks 5 7 5 green LEDs lit when the board is on 5 8 ...

Page 11: ...low provides the parameter default values as they are entered during manufacturing of the control board Nevertheless as each equipment has been specifically adjusted in our workshops the values actually present on the board may differ slightly Menus are displayed in capital letters on the top line starting with the first character of the LCD Hold or for a few seconds to leave the PRDSTD screen and...

Page 12: ...e obstacle opens starts closing opens again etc Warning in QUICKSTART menu validating passage from Extended to Simplified menus through the OK key causes also an opening or closing movement of the arm even if a presence is detected by the Presence sensors Note When the operating mode is configured as 1 contact see the Exploitation parameter in the QUICK START menu the obstacle closes automatically...

Page 13: ...uit of the control board outputs connector blocks The short circuit is declared and the equipment put Out of Service only after 3 unsuccessful reactivation tries within the 2 5 seconds following a voltage drop in the 24V power supply this is to avoid putting it out of service at inopportune moments as for example during a network changeover to an emergency generator If one of the outputs short cir...

Page 14: ...enu LS Fault Both opening and closing limit switches are activated simultaneously or badly connected during 100 ms while Positioning parameter of the QUICKSTART menu is set to Limit Switches Reset LS Fault Limit switch problem resolved see LS Fault error Analog Fault The analogue sensor gives 0 or 1023 during minimum 100 ms This may result from a defective wiring a wrong positioning of the sensor ...

Page 15: ...evel 3 see Download Chg Lv3 Curve 229Std Change in the type of barrier selection of curve 229 standard Barrier Type parameter under the QUICK START menu Curve 229Highway Change in the type of barrier selection of curve 229 highway Barrier Type parameter under the QUICK START menu Curve 1x 2x 3x 5x Change in the type of barrier selection of curve for BL16 BL32 BL33 BL52 BL53 Barrier Type parameter ...

Page 16: ...heck whether the sensor is plugged into the corresponding connector and whether it is functioning properly Check whether the sensor is properly connected Check whether the sensors are programmed correctly SENSOR FUNCTION menu PS2 Activated PS3 Activated PS4 Activated Lock OP Hold Check why the Lock Open command is being maintained on the control board connector block Safe Arm Activ Activation of t...

Page 17: ...lock Lock Close LCD The Test Mode parameter of the TEST menu is not set to Deactivated Delay Befor OP Wait for the time programmed under the Delay Bef OP under the TIMING menu to elapse Stop Cmd Hold Check why the close order is being maintained on the control board connector block Check whether the Stop CMD parameter is programmed correctly Options menu Arm ELV Locked Check whether the detector o...

Page 18: ...e exploitation mode parameter below See the table of incompatible modes here under Automatic closure only if the preceding opening was initiated by detection and not if presence is detected by another sensor Notably if there is a power outage when the obstacle is open the obstacle will not close automatically when the power is brought back a close command must be executed Warning The presence sens...

Page 19: ... The crank presence detector only present on some equipments is engaged Remove the crank so that the motor may be engaged If the equipment does not have a crank presence detector the circuit may have been cut link the corresponding connections Activate Motor Pushing the OK key within 5 seconds launches the analogue sensor activation procedure see below and the movement of the obstacle The Barrier ...

Page 20: ...ustration below 2 phases of the motor have to be inverted 229 Standard by default Parameter to select for a BL229 Standard 229 Highway Parameter to select for a BL229 Highway 1x 2x 3x 5x Parameter to select for a BL16 BL32 BL33 BL52 BL53 BP56 BLG77 Parameter to select for a BLG77 BL 223 Parameter to select for a BL223 RSB 70 71 Parameter to select for a RSB 70 or RSB 71 BL 40 SR Parameter to selec...

Page 21: ...0 Select this for a BL4x or BL229 with an arm of 4 m 4m50 Select this for a BL4x or BL229 with an arm of 4 5 m 5m00 by default Select this for a BL4x or BL229 with an arm of 5 m 5m50 Select this for a BL4x or BL229 with an arm of 5 5 m 6m00 Select this for a BL4x or BL229 with an arm of 6 m 7m00 Select this for a BL4x with an arm of 6 5 or 7 m 8m00 Select this for a BL4x with an arm of 7 5 or 8 m ...

Page 22: ... to take the transmission elements out of alignment opening may have to be effected by hand This electrical opening is only available for equipment that has a reversible motor reduction drive and a frequency inverter thanks to the capacitors integrated into the control board and the frequency inverter Note for BL4x AVR with automatic opening of the arm in case of power failure subjected to great f...

Page 23: ... open the obstacle Close Cmd close the obstacle on the rising edge of the command STOP Cmd stop Note if a Lock Open command is given when the No Passage timing has been activated it will close when the following two conditions have been met the Lock Open command is deactivated the set time has elapsed or immediately if there is a detection on a closing sensor 1 Contact Open Cmd if active the obsta...

Page 24: ...ed parameters in MEM1 This saving action is necessary so that the modifications made are not lost during a power cut Load Default Recall the default values factory settings of the parameters accessible in the level from which this command is executed E g If you are in the Simplified menus this function will only load the default values of the parameters accessible in Simplified menu and will not m...

Page 25: ...om communicating it to third parties without Automatic Systems prior written agreement Document subject to change without notice BL5x MT EN 13 page 25 56 Table of incompatibility between the exploitation modes and the presence sensor function compatible incompatible Exploitation mode 2 Contacts 1 Contact Step by Step Dead Man 2 Contacts CFE Sensor Function Desactivated Opening CL_Stop CL CL_OP CL ...

Page 26: ...g a flat washer 6 5 a lock washer 6 6 and a nut 6 7 on each threaded rod with a 60mm tail Tighten the nuts It is advisable to protect the threads sticking out of the sealing frame from concrete projections by means of adhesive tape PVC tube minimum diameter 60mm to be provided to allow the power supply and remote control wires to exit from within the concrete base Construction of a concrete base 6...

Page 27: ...t has been carefully packed damage may have occurred during transport in this case do not forget to advise your local Automatic Systems agent or your insurance company If need be proceed with the necessary repairs Strip the insulation of the cables along approx 50cm Locate the hole 1 10 of the emergency crank 1 11 Without damaging the anchoring bolts place the housing 1 7 on its concrete base so t...

Page 28: ...e arm brackets Insert the first arm segment 7 5 between the two arm brackets 7 1 as shown in Fig 7a Insert both lock plates 7 4 successively inside the arm tube and fix a flat washer 7 3 and a screw 7 2 again into the middle hole of each arm bracket Raise the arm brackets 7 1 in the vertical position with the crank align them with the arm segment and fix the flat washers 7 3 and the screws 7 2 int...

Page 29: ...ith serious injury risks for the operators Attention Fixing the oval arm requires at least two persons depending on its length In case of difficulty the use of a crane is highly advisable Remove the three screws 8 1 and flat washers 8 2 from the twin arm bracket 8 3 Insert the arm tube 8 4 vertically inside the arm bracket 8 3 if necessary using a crane Fix the flat washers 8 2 and screws 8 1 agai...

Page 30: ...ollows Unroll the cable 9 1 and pass it onto the upper screw of the collar 9 2 not forgetting to place the eyelet Loosen the strainers 9 3 at maximum length Remove the security pin 9 4 and the axle 9 5 from the strainers Position the strainer 9 3 onto the wing 9 6 of the stretcher plates 9 7 Insert the axle 9 5 into the wing of the stretcher plate and fix the security pin 9 4 again Tighten the str...

Page 31: ...han the use of the products or the execution of the project to which it refers and from communicating it to third parties without Automatic Systems prior written agreement Document subject to change without notice BL5x MT EN 13 page 31 56 4 6 Dimensional views and arm segments Min recommended Min recommended BL52 Fig 10a Min recommended Min recommended BL53 Fig 10b ...

Page 32: ...nt subject to change without notice BL5x MT EN 13 page 32 56 Table of segments of BL52 arms and position of shrouds Arm length from Segment length Position 1 2 3 x 8 00m 3 00m 3 00m 2 30m 0 9 00m 3 00m 3 00m 3 30m 0 10 00m 3 00m 4 00m 3 30m 0 11 00m 3 00m 4 00m 4 30m 0 12 00m 4 00m 4 50m 3 80m 0 13 00m 4 00m 4 50m 4 80m 1 00m 14 00m 5 00m 4 50m 4 80m 1 20m BL52 shroud structure round arm 1st segme...

Page 33: ...s closed arm horizontal if the three conditions below are fulfilled 1 the motor is stopped 2 the closing limit switch is activated 3 the steel plate of the crankshaft is flush without any pressure with the screw of the closing abutment 12 4 x z 11 1 11 1 11 2 y Arm horizontal If necessary adjust the arm level as follows 12 2 12 1 12 3 12 4 Make sure that the arm is perfectly aligned with the arm b...

Page 34: ...without pressure If the arm is not in vertical position proceed as follow Unscrew the nut of screw 12 5 without dismounting it Loosen screws 12 7 maintaining the angle corrector plate 12 6 Move this late millimetre by millimetre towards the shaft if the arm has passed over the vertical position or away from it if the arm has not reached the vertical position Warning After this operation bring the ...

Page 35: ...t with the barrier type BL52 and as an option with the barrier type BL53 The tip support must be fixed onto a flat and level concrete base by means of four rawlbolts following the instructions of plan Nr CH2656 Its role is to assure the rigidity of the arm and maintain its tip when in the closed position If required adjust the height of the tip support as follows 13 2 13 1 Remove the screw 13 1 Ro...

Page 36: ...he best contact possible between the electromagnetic suction disc 14 1 and the adhesion plate mounted on the arm tip The electrical connection must first be provided between the wires from the concrete base and the tip support 2 x 1 5mm earth The role of the electromagnetic tip support is to improve the mechanical locking of the arm in its closed position making it impossible to lift it up manuall...

Page 37: ...ders 4 10 Check list Before commissioning your barrier BL52 BL53 proceed with the general electrical tests opening closing emergency stop electromagnetic tip support if installed etc Then review the following points Check if all screws and nuts have been tightened firmly Check if all wires are firmly connected to their respective terminal blocks Check if the arm is correctly fixed If not refer to ...

Page 38: ...f necessary proceed with the adjustment as follows Insert the crank handle 1 11 into the crank hole 1 10 and turn it in either direction to unlock the arm and bring it to an angle of approx 20 Uncouple the torque limiter by loosening the 8 lock nuts 18 1 and the 8 screws 18 2 without removing them Move the barrier arm manually to an angle of 45 15 1 15 2 a If the arm moves downwards Loosen the loc...

Page 39: ...change without notice BL5x MT EN 13 page 39 56 5 1 1 Checking the arm balance adjustment There are 2 procedures for this inspection 1 By means of a crank proceed to complete opening and closing of the barrier The adjustment is correct if the force to apply is the same for both directions all along the operation and being as low as possible 2 By means of a crank bring the arm in vertical position a...

Page 40: ... follows to check the tension and or replace the belt Arm the overload protection by switching off the circuit breaker 4 1 Open the barrier arm electrically to an angle of 90 by means of the button OK 5 4 Close it electrically again by pushing the button OK 5 4 Reverse the movement when the arm is half way angle of 45 By slipping slightly the torque limiter must absorb the inertia of the arm NOT T...

Page 41: ...han the use of the products or the execution of the project to which it refers and from communicating it to third parties without Automatic Systems prior written agreement Document subject to change without notice BL5x MT EN 13 page 41 56 10mm 17 1 17 2 Reminder In case a closing or opening movement is reversed the belt must not absorb the inertia of the mechanism ...

Page 42: ...t be checked according to paragraph 5 2 Belt tension adjustment Then proceed as follows 18 2 18 1 Loosen the 8 lock nuts 18 1 Tighten the 8 screws 18 2 to tighten the torque limiter untighten them to loosen it Switch on the main circuit breaker 4 1 Make an electrical opening closing test by pushing the button OK 5 4 and repeat the procedure above until the desired result is obtained Never forget t...

Page 43: ...g movement the barrier arm stops by means of the limit switches 20 1 and 20 2 actuated by the adjustable cams 20 3 and 20 4 To check if the position of these two cams is correct proceed with the following test after you have made sure that the arm level is correctly adjusted according to paragraph 4 7 Levelling the barrier arm 19 1 19 2 20 4 20 2 20 3 20 1 B A x y z The positioning of the limit sw...

Page 44: ...rankshaft plate is flush without pressure with the corresponding abutment 19 1 or 19 2 and never forget to first switch off the equipment b If the movement stops TOO LATE thrust against the abutment or the motor goes on running 1 Switch off the circuit breaker 4 1 2 Loosen the fixing screw of the cam to be set 20 3 or 20 4 3 Move the cam slightly in the direction of the movement in order to antici...

Page 45: ...y locked in its open position and dismount it follow the inverted order of paragraphs 4 3 or 4 4 Make sure that the mechanism remains locked Mount the new arm referring to paragraph 4 3 or 4 4 Installing the arm At the end of the mounting procedure the barrier arm will be in the closed position Raise the arm with the crank 1 11 up to the vertical position Continue turning the crank to make sure th...

Page 46: ...ength up to Fixing points Distance x 6 00m b 1 45mm 6 50m b 1 55mm 7 00m b 1 60mm 7 50m b 1 65mm 8 00m b 1 70mm 8 50m b 1 75mm 9 00m b 1 80mm 9 50m b 3 65mm 10 00m c 1 65mm 10 50m c 1 80mm 11 00m c 2 90mm 11 50m c 2 120mm 12 00m d 3 96mm 12 50m d 3 104mm 13 00m d 1 125mm 13 50m d 2 130mm 14 00m e 4 130mm BL53 oval arm Arm length up to Fixing points Distance x 4 00m b 3 60 mm 4 50m b 2 60 mm 5 00m ...

Page 47: ...paragraph 4 5 Fixing the shrouds Make the necessary adjustments referring to paragraphs 4 7 Levelling the barrier arm 5 1 Arm balance adjustment and 5 3 Safety torque limiter adjustment Notes If you install an accessory on the barrier arm road sign traffic lights etc or remove one refer to paragraphs 4 7 5 1 and 5 3 to re adjust the arm balance Should the shaft be replaced please contact your loca...

Page 48: ...tion If needed refer to paragraph 4 7 Levelling the barrier arm Check the state and the tension of the V belt referring to paragraph 5 2 Belt tension adjustment Check if the arm reopens with difficulty in case a closing movement is reversed or if it cannot be stopped by hand during a manoeuvre If necessary refer to paragraph 5 3 Safety torque limiter adjustment Check the position of the limit swit...

Page 49: ...y purpose other than the use of the products or the execution of the project to which it refers and from communicating it to third parties without Automatic Systems prior written agreement Document subject to change without notice BL5x MT EN 13 page 49 56 7 ELECTRICAL DRAWINGS Note for information only The reference diagram is inside the equipment ...

Page 50: ...ND REL3 Output relay 3 REL3 Output relay 3 GND GND GND GND B AO1 FI setting DO11 PWM Output 11 DO8 Descending motor 24V DI13 Closing LS DI11 Lock Close CMD DI9 Close command 24V 24 V 24V REL2 Output relay 2 REL2 Output relay 2 24V 24V 24V 24V C AI1 Analog Sensor DO10sPWM Output 10 DO7 Rising motor DI14 crank limit switch DI12 Opening LS DI10 Lock Open CMD DI8 Open command DI7 Stop command DI6 Read...

Page 51: ...e CMD order to keep the obstacle in the closed position from an external switch DI12 Sw open signal from the opening limit switch detector DI13 Sw close signal from the closing limit switch detector DI14 crank limit switch signal from the presence detector switch of the crank used for manual operation of the obstacle only on some types of equipment This turns off the motor command outputs DO7 and ...

Page 52: ...are connected to the X13 connectors loop x on connector DPx cable sections 2 5 mm and the associated detector Y is connected to the corresponding pin Z Note 1 a double detector allows the handling of 2 loops simultaneously but only following 2 combinations either DP1 DP2 either DP3 DP4 Note 2 circuits DP1 DP2 DP3 DP4 of connector X13 are respectively linked to circuits DP1 DP2 DP3 DP4 of connector...

Page 53: ...nt shall refrain from using it for any purpose other than the use of the products or the execution of the project to which it refers and from communicating it to third parties without Automatic Systems prior written agreement Document subject to change without notice BL5x MT EN 13 page 53 56 8 INSTALLATION PLANS ...

Page 54: ...he recipient shall refrain from using it for any purpose other than the use of the products or the execution of the project to which it refers and from communicating it to third parties without Automatic Systems prior written agreement Document subject to change without notice BL5x MT EN 13 page 54 56 ...

Page 55: ...he recipient shall refrain from using it for any purpose other than the use of the products or the execution of the project to which it refers and from communicating it to third parties without Automatic Systems prior written agreement Document subject to change without notice BL5x MT EN 13 page 55 56 ...

Page 56: ...hall refrain from using it for any purpose other than the use of the products or the execution of the project to which it refers and from communicating it to third parties without Automatic Systems prior written agreement Document subject to change without notice BL5x MT EN 13 page 56 56 9 EC CONFORMITY CERTIFICATE ...

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