Idex Hale Sam Operation Installation Maintenance Manual Download Page 27

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Figure 2.

SAM Network Diagram (CAN Buses)

Summary of Contents for Hale Sam

Page 1: ...IGHT 2019 2020 BY HALE PRODUCTS INC ALL RIGHTS RESERVED OPERATION INSTALLATION MAINTENANCE MANUAL FOR HALE SAM BY HALE PRODUCTS INC A Unit of IDEX Corporation 607 NW 27th Ave Ocala FL 34475 800 533 35...

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Page 3: ...efinitions 13 4 1 1 Icon Groups 15 4 1 1 1 Set Pressure Icon Group 15 4 1 1 2 Password Icon Group 16 4 1 1 3 Governor Icon Groups 16 4 1 1 4 Valve Close Open Icon Groups 18 4 1 1 5 Engine Data Icon Gr...

Page 4: ...1 Twister Electronic Throttle In SAM Manual Mode 34 4 3 1 3 Tank Screen 34 4 3 1 4 Pump Info Screens 35 4 3 1 5 Engine Data Screen 37 4 3 1 6 Optional Video Screens 37 4 3 1 7 Pump Controller System O...

Page 5: ...57 6 2 1 Changing End User Customizable Configurable Items 57 6 2 1 1 Assigning Quicksets To The Home Screen 58 6 2 1 2 How To Change The Order Of Or Delete Quicksets On The Home Screen 58 6 2 1 3 Ch...

Page 6: ...1 6 3 Additional Tablet Indicators Battery And Signal Strength 80 6 3 1 6 4 Loosing Wi Fi Signal 81 6 3 1 6 5 Manual Operation NOT Available From The SAM Tablet 81 6 3 1 7 Navigator Pro Operations In...

Page 7: ...mp Controller Datalogger File 99 6 3 4 Governor Operations From The Pump Controller 100 6 3 4 1 Changing Governor Modes 100 6 3 4 2 Activating A Preset 100 6 3 4 2 1 Using PSI Mode 101 6 3 4 2 2 Using...

Page 8: ...1 1911 Testing Tips And Hints For The SAM System 120 7 1 2 2 Akron Brass Swing Out Valve Motor Operating Current Check 121 8 ADJUSTMENTS 123 8 1 ITL 40 Calibration Using SAM Pump Controller 123 APPEND...

Page 9: ...Screen 22 Figure 18 SAM Control Center Landing Screen Pump NOT Engaged 22 Figure 19 SAM Control Center Auto Mode Main Screen 22 Figure 20 SAM Control Center Touchscreen Areas Sections 23 Figure 21 Sys...

Page 10: ...gs 48 Figure 56 Entering Manual Mode From Landing or Home Screen 56 Figure 57 Popup Confirm Deny Yes No Buttons 56 Figure 58 Discharge Settings Screen 58 Figure 59 Security Tab Password Saved 60 Figur...

Page 11: ...9 Figure 93 Unlock Screen Popup Button And Target 80 Figure 94 Battery And Wi Fi Signal Strength Indicators 80 Figure 95 Wi Fi Signal Strength Warning Example 81 Figure 96 Navigator Pro Controllers 93...

Page 12: ...e 126 SAM Home Screen With Active Quickset Shown 116 Figure 127 ITL 40 Display 123 Figure 128 ITL 40 Calibration Screen 123 Figure 129 ITL 40 Calibration Screen 124 Figure 130 ITL 40 Calibration Scree...

Page 13: ...Compressed Air Foam System CAN Controller Area Network CCW Counter Clockwise COM Communication CW Clockwise DECR Decrease DM1 Diagnostic Message from node 1 ECU ECU Engine Control Unit EMI Electromagn...

Page 14: ...Original Equipment Manufacturer OIM Operation Installation Maintenance P Positive P N Part Number PTO Power Take Off SAE Society of Automotive Engineers SOG Standard Operating Guidelines SPN Suspect...

Page 15: ...ocedure step The headings used and their defini tions are INDICATES A HAZARDOUS SITUATION WHICH IF NOT AVOIDED WILL RESULT IN SERI OUS INJURY OR DEATH INDICATES A HAZARDOUS SITUATION WHICH IF NOT AVOI...

Page 16: ...N SENSORS MEASURING PRESSURE NEAR THE DISCHARGE VALVE THE SYSTEM CAN NOT ALLEVIATE STATIC PRESSURES RESIDUAL PRESSURE IN THE SYSTEM MAY BUILD IN THE DISCHARGE LINES WHEN THAT PARTICULAR LINE IS NOT FL...

Page 17: ...OW THE TOUCHSCREENS TO BE COMPLETELY COV ERED IMMERSED WITH WATER OR ANY LIQUID DRY THE SCREEN TO RESTORE FUNCTIONALITY THE PROCEDURES IN THIS SECTION PROVIDE ONLY GENERAL AND MINIMAL INSTRUC TION DO...

Page 18: ...ON MAINTENANCE MANUAL OR PROPER TRAINING ALL SAM TOUCHSCREENS ARE WATER RESISTANT ALL SAM TOUCHSCREENS FUNCTION BETTER IF TOUCHED USING THE PAD PORTION OF THE FINGER WHILE WEARING GLOVES THE TOUCHSCRE...

Page 19: ...L FILL THE GEARBOX WITH GEAR OIL SPECIFIED IN PARAGRAPH 7 4 2 RECOMMENDED GEARBOX LUBRICANTS OF FSG MNL 00199 OIM MANUAL FOR HALE MIDSHIP PUMPS BEFORE OPERATING IF THE DISCHARGE DOES NOT ACTIVATE VERI...

Page 20: ...RIENTATION AND PLACEMENT THE SAM CONTROL CENTER WILL NOT FUNCTION PROPERLY WITHOUT ONE OF THE DISPLAYS CONFIGURED AS THE MASTER THE STYLE 9327 NAVIGATOR MINI VALVE CONTROLLER DOES NOT SUPPORT PRES SUR...

Page 21: ...ORS SHOULD FIRST BE TRAINED TO OPERATE THE FIRE PUMP MANUALLY US ING PUSH BUTTONS CONTROL RODS AND MANUAL NOT ELECTRICAL VALVE OVER RIDES AUTOMATION ONLY MITIGATES PROBLEMS AROUND THE PUMP AND VALVES...

Page 22: ...e drive unit code and serial number at the factory during manufacturing testing Refer to the Pump Identification paragraph in the OIM Manual for the applicable Hale pump The pump ID plate is permanent...

Page 23: ...clear detailed pictures and immediately file a claim with the carrier Also contact Hale Customer Support 800 533 3569 and provide a copy of the claim via email at halecustomerservice idexcorp com 3 3...

Page 24: ...10 THIS PAGE INTENTIONALLY BLANK...

Page 25: ...potentially avoid traffic and other hazards while possibly allowing better interaction with the crew SAM functions in two distinct modes Auto and Manual To take advantage of system automation operate...

Page 26: ...and controlled without automation at one time on the SAM Manual Valve Control screen A maximum operating pressure is set for each individual discharge Up to four Intakes may be selected for display on...

Page 27: ...13 14 BLANK Figure 2 SAM Network Diagram CAN Buses...

Page 28: ......

Page 29: ...COMPLETELY COV ERED IMMERSED WITH WATER OR ANY LIQUID DRY THE SCREEN TO RESTORE FUNCTIONALITY ALL SAM TOUCHSCREENS FUNCTION BETTER IF TOUCHED USING THE PAD PORTION OF THE FINGER WHILE WEARING GLOVES...

Page 30: ...osing Indicator Venting Indicator Priming Indicator Table 3 provides a list of the icons the Pump Controller displays and their definitions Table 3 Touchscreen Icon Definitions Icon Definition Icon De...

Page 31: ...sage Clear Select Device List Start Software And Display SAM Home And Or Landing Screen Clear Data Log Populate Select Device List Save Select Device List Start Software To Allow Change Update Access...

Page 32: ...e value and the target area strobes a green circle to indicate it will accept the preset but ton To activate the preset drag the button into the strobing ring and lift your finger off the button the p...

Page 33: ...sed to control the apparatus engine speed to maintain the set discharge pressure or to change the gov ernors mode Touch or touch and hold for larger increases the button to increase the desired pump p...

Page 34: ...e 8 Low intake pressure governing Governor Screens Auto Mode Manual Mode 4 1 1 4 Valve Close Open Icon Groups Figure 9 thru Figure 12 show the four 4 close open valve icon groups The icon groups look...

Page 35: ...vide a consistent supply of water including pressure regulation for pumping operations and this icon group is not visible Figure 12 Manual Intake Valve Control Icon Group The SAM system provides one m...

Page 36: ...the screen Figure 14 Buttons Targets The terms drag and drop and swipe are used interchangeably throughout all SAM documenta tion Additionally buttons icons and buttons are also used interchangeably a...

Page 37: ...The SAM Control Center is a full color display that integrates SAM and SAM controls and indica tors into an easy to read and easy to command operator interface The touchscreen is a 10 6 inch landscape...

Page 38: ...ot sequence and all of the Auto Mode conditions have NOT been met the SAM Control Center displays the landing screen Figure 18 until all of the Auto Mode conditions are met and then transitions to the...

Page 39: ...enter and user assignable quicksets Figure 20 SAM Control Center Touchscreen Areas Sections 4 2 1 1 System Options Button Touch and hold the system options button until the loading icon completes the...

Page 40: ...0211 for OEM technician password and USB key information Touch the desired tab to enter the associated screen 4 2 1 1 1 1 Display Tab The Display tab is the default tab displayed after any password is...

Page 41: ...ions connected to the INTAKE PSI target TANK OPEN indicator Immediately below the INTAKE PSI target TANK OPEN indicator is the or DRAFT or PRESSURE slide to toggle icon group with the latter being the...

Page 42: ...Discharge Screen Figure 27 Discharge Valve Control Screen On the discharge valve control screen to choose the preset pressure button in the right hand side of the screen simply touch the button and d...

Page 43: ...tion perimeter re tains the orange color from Manual Mode to indicate the last setting was set in Manual Mode until an Auto Mode change is active for the valve Figure 28 Manual Mode Confirmation Popup...

Page 44: ...for the operator The touchscreen is a 7 inch landscape display with a high speed processor to boot quickly as well as seamlessly display graphics and respond to touch commands The display is easily v...

Page 45: ...r The SAM system includes a pressure governor NOTE Contact Hale Customer Service 800 533 3569 if your apparatus engine utilizes a control system other than CFPG e g PGN0 TSC1 etc The governor also mon...

Page 46: ...screen This mode is the default governor mode when SAM exits Auto Mode from flowing wa ter or foam Figure 32 Pump Controller PSI Mode SAM Manual Mode Only If a discharge pressure or multiple discharge...

Page 47: ...cation of the pres sure at the pumps intake master The center of the icon group provides a digital readout of the master intake pressure while the outer ring of the icon group provides an analog gauge...

Page 48: ...when pumping from hydrant pressurized water source selected and a flow rate of 600 GPM or more than is available Figure 36 Pump Capacity Icon Group 4 3 1 1 2 Low Intake Pressure Control Mode Intake mo...

Page 49: ...tor can acknowledge the popup WARNING by touching the CON FIRM button Figure 38 Low intake pressure control Mode Popup Alert 4 3 1 2 RPM Mode RPM Mode is available ONLY with SAM in Manual Mode Figure...

Page 50: ...he valve touch the button The tank screen provides control of the tank fill or tank to pump valve when SAM is in Manual Mode To open a valve touch the or the OPEN button To close a valve touch the or...

Page 51: ...Info Screen No Action Required If action is required the tab turns Red to indicate a trouble see Figure 43 Figure 43 Pump Controller Pump Info Screen Action Required The gearbox gear oil life remaini...

Page 52: ...ens read only information listed for the pump Refer to FSG MNL 00211 for the screen when SAM is in Manual Mode annual testing Figure 45 Pump Controller Pump Info History Screen Figure 46 shows the Pum...

Page 53: ...ta Screen Figure 48 shows the engine data groups This screen provides read only data for Battery voltage coolant temperature oil pressure transmission temperature transmission gear fuel consump tion r...

Page 54: ...agraph 4 4 3 page 38 for the details concerning the optional SAM tablet a portable free roaming SAM Control Cen ter and paragraph 4 4 2 page 38 for secure wi fi information 4 4 1 Auxiliary SAM Control...

Page 55: ...ablet If Manual Mode is needed the operator must return to the apparatus and the SAM Control Center 4 5 SAM Automated Pump Cooling SAM automatically attempts to prevent the pump from overheating using...

Page 56: ...life of the primer Pre prime allows the air in only the selected suction hose to be evacuated up to the master in take valve rather than evacuating the air from the pump side to allow the pump to wor...

Page 57: ...n the onboard water tank fill tower above the water level When the butterfly disc reports fully open the solenoid is closed and the SAM Control Center touchscreen indicates the intake is active and SA...

Page 58: ...Class A only 1 7AHP 2 1A Class A B 3 3 5 0 6 5 Description Installation and Operation Manual FSG MNL 00158 for all other foam descriptions installation or operation including preset setup instruction...

Page 59: ...lag etc when welding in the vicinity Clean all welds thoroughly to pre vent welding debris from entering or traveling thru the SAM system including the pump Hale recognizes the importance of drive lin...

Page 60: ...um of the following three separate drive line analyses Front Drive Shaft Assembly Rear Drive Shaft Assembly Total System Ensure individual shaft cancellation and correct phasing When performing the ca...

Page 61: ...4 1 372 58 1 473 61 1 549 3 400 39 991 44 1 118 48 1 219 53 1 346 56 1 422 59 1 499 3 600 38 965 43 1 092 47 1 194 51 1 295 55 1 397 58 1 473 3 800 37 940 42 1 067 46 1 168 50 1 270 53 1 346 56 1 422...

Page 62: ...was wired into the harness Figure 52 Connect System Power Tag The 30 Amp circuit breakers in the power distribution box protect primarily the Akron Brass valves typically two 2 valves are powered fro...

Page 63: ...h buses backbone Blue Green Red can be up to 131 ft 40 m consisting of shielded twisted pair and using two 120 termination resistors one at each end Each backbone sup ports up to 30 nodes touchscreens...

Page 64: ...SAM connection points for OEM apparatus builders to aide in proper installation The SAM installation on an apparatus should be verified prior to delivery of the appa ratus per section see paragraph 6...

Page 65: ...ically located on or just above the main pump panel NOTES 2 3 4 PLUMB TO TOP OF TANK Coil of 3 4 in tubing loose or pre connected at SAM end SAM end connects to fitting on the SAM Drain Manifold Assy...

Page 66: ...prevent to maximum extent possible incidental items bags of oil dry spare supply containers etc from being placed on the tubing and dam aging breaking it Note 6 Each discharge valve drain requires an...

Page 67: ...n TANK tab See para graph 4 3 1 3 on page 34 and Figure 41 See para graph 6 2 2 5 on page 64 and Figure 66 82651 Tank Tab Graphical Tank Level Allows user dealer to select tank level on graphically di...

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Page 69: ...L PRESSURE IN THE SYSTEM MAY BUILD IN THE DISCHARGE LINES WHEN THAT PARTICULAR LINE IS NOT FLOWING WATER OR NOT FLOWING ENOUGH WATER TO BE GATED THE OPERATOR MUST BE AWARE THAT THIS PRESSURE MAY PRESE...

Page 70: ...DE The following checklists guidelines instructions assist the end user with acceptance and or op eration of a new apparatus Commissioning assists with selected preservice aspects of commis sioning an...

Page 71: ...nal Navigator Pro s are specified that they are present labeled are plugged into the Green CAN network and operate the associated valve Verify that if optional master intake valve s master intake valv...

Page 72: ...IVE screen Figure 31 otherwise the system displays the SAM Control Center land ing screen Figure 18 and the Pump Controller boot screen Figure 30 until the apparatus is made ready to pump See Section...

Page 73: ...m options tabs then see the following sub paragraphs for the procedures available to customize configure Quicksets friendly names and or colors of a discharge valve and intakes The following is the li...

Page 74: ...p touch user dealer password see Table 6 page 51 digits then touch ENTER button to enter Display Menu screen Figure 24 page 24 C Touch DISCHARGE QUICKSETS button to enter DISCHARGE SETTINGS screen see...

Page 75: ...most position D Touch RESET button center of screen near bottom E Touch and drag all desired discharge valves select from the 12 listed at top of screen to desired Quickset position listed at bottom o...

Page 76: ...ord Entry button C On Pump Controller System Options Password Entry screen Figure 61 page 61 sequentially touch password digits NOTE See Table 7 page 51 for the applicable password to set the Warning...

Page 77: ...following subparagraph C When Enter Password screen is displayed see Figure 61 enter applicable pass word see Table 7 as follows Sequentially touch password digits Touch ENTER button Figure 61 Pump C...

Page 78: ...ge set a cameras name A On Pump Controller touch and hold system options button until loading icon completes circle similar to Figure 21 page 23 and Menu screen is displayed B On Menu screen touch Pas...

Page 79: ...de I Touch Home button See Table 3 6 2 2 3 ITL 40 Calibration Enter the ITL 40 Calibration password and perform the instructions in paragraph 8 1 ITL 40 Cal ibration Using SAM Pump Controller page 123...

Page 80: ...aphical based icon similar to the one on the SAM Control Center on the TANK tab of the Pump Controller see Figure 66 Figure 66 Tank Level Set To Graphical On 6 2 3 SELECT DEVICE Screen Displayed Reboo...

Page 81: ...ED WITH WATER OR ANY LIQUID DRY THE SCREEN TO RESTORE FUNCTIONALITY ALL SAM TOUCHSCREENS FUNCTION BETTER IF TOUCHED USING THE PAD PORTION OF THE FINGER WHILE WEARING GLOVES THE TOUCHSCREENS OFTEN DO N...

Page 82: ...3 1 Auto Mode Each apparatus is different unique regarding getting ready to pump Follow the local SOGs and or the OEM apparatus builder instructions to prepare the apparatus to pump When SAM is power...

Page 83: ...ing the equivalent of priming the pump So the system always starts by pumping from tank water NOTE Table 1 thru Table 3 page 14 shows the buttons icons target displayed on the SAM Control Center At th...

Page 84: ...the hydrant intake by performing the following A On SAM Control Center touch and drag corresponding intake button to the asso ciated target See Figure 72 Figure 72 Activating An Intake NOTE If intake...

Page 85: ...plays and annunciates via SAM Speaks HYDRANT ESTABLISHED to no tify operator intake pressure has exceeded Low intake pressure control thresh old See Figure 75 Figure 75 Activating A Hydrant Intake Seq...

Page 86: ...ater tank as the water supply permits All this can be done while flowing water or before the discharge is opened 6 3 1 2 1 Bypass Venting If desired or as a bypass when HYDRANT DETECTION SENSOR LOST U...

Page 87: ...ring hose s are attached and deployed perform the following A Touch desired Quickset bubble lower right section of the screen see the right side of Figure 78 Button highlights see the left hand side o...

Page 88: ...I upper right of Figure 79 Button highlights and target strobes NOTE The preset button is always displayed in the upper right hand side of the screen Figure 79 Activating Additional Discharges Drag pr...

Page 89: ...Use VALVE x screen to change the pressure setting as follows See Figure 80 To increase setting touch Figure 80 Change A Discharge Pressure To decrease setting touch Repeat touching appropriate button...

Page 90: ...pressure state as fol lows Popup WARNING messages appear on the SAM Control Center and the Pump Controller Touch either message to confirm On the SAM Control Center the intake pressure displays backgr...

Page 91: ...primes suction hose up to master intake valve The primer can be heard running See top right of Figure 83 SAM opens associated priming valve routing air water to the water column sensor The SAM Control...

Page 92: ...sed when in SAM Auto Mode The Twisters response with SAM in Auto Mode is only intended to indicate the Twister is connected and working The system returns to the auto mated set point almost immediatel...

Page 93: ...g the power button for 10 seconds See Figure 86 Figure 86 Press And Hold Power Button To Power On Tablet The SAM tablet shown in docking station user interface Figure 87 Left provides the operator rem...

Page 94: ...required touch the IDLE but ton Then drag the IDLE button to the target and lift finger off the screen See Figure 88 Figure 88 Emergency IDLE Activation From A Locked Screen A popup confirmation is di...

Page 95: ...Control Center and the Pump Con troller Touch Screen location immediately 6 3 1 6 2 Unlocking The Tablet Display To utilize the tablet to operate SAM under normal remote operating conditions SAM Auto...

Page 96: ...me as the SAM Control Center For further quick start information reference the main body of the Quick Start Guide FSG MNL 00209 6 3 1 6 3 Additional Tablet Indicators Battery And Signal Strength The p...

Page 97: ...rate the SAM system in Manual Mode If Manual Mode is required the operator must return to a SAM Control Center on the pump panel to active Manual Mode and remain at a SAM Control Center to control the...

Page 98: ...re limited to the Pump Controller on the opera tor panel and are limited to PSI or RPM Mode See Section 6 3 4 Governor Operations From The Pump Controller page 100 for governor operating instructions...

Page 99: ...lve Use Step A to manually open an MIV from the SAM Control Center or Step B to open an MIV from the associated MIV 2 0 placard located on the apparatus panel at the MIV A On operator panel using SAM...

Page 100: ...from the Auto Mode Home screen touch MANUAL MODE button See Figure 56 page 56 b Touch YES button on acknowledgment popup See Figure 57 Touch and hold button on valve close open icon group see Figure 9...

Page 101: ...VALVE CLOSED indicator transitions to the button as soon as the valve partially opens Similar to Figure 98 B Optionally ONLY on associated Navigator Pro open desired Akron Brass valve as follows PERF...

Page 102: ...ge 56 b Touch YES button on acknowledgment popup See Figure 57 Touch and hold button on valve close open icon group Figure 99 for de sired master intake valve All progress bars eventually extinguish a...

Page 103: ...AUTOFLOW button See Figure 100 Figure 100 Return To SAM Auto Mode B On popup confirmation box touch YES to exit Manual Mode See Figure 101 Figure 101 Exit Manual Mode Confirmation The border of each...

Page 104: ...al referenced in paragraph 6 3 3 2 below To physically operate a SAM system tank fill or tank to pump valve utilize the override connection in paragraph 6 3 6 2 Akron Brass Swing Out Valve Physical Ov...

Page 105: ...6 3 3 3 1 Activating A SmartFOAM Quickset To activate a SmartFOAM Quickset select the appropriate foam concentrate tank and verify the FOAM CAFS systems preset 1 and 7 for CAFS are configured to match...

Page 106: ...utton All foam available FOAM presets are labeled with the word FOAM and are located to the left of the icon group See Figure 106 Figure 106 Activating A Foam Preset E Drag button to target SET PRESSU...

Page 107: ...oam Discharge Sequence NOTES The CLOSE LINE button activates automatically the same as a preset would No con firmation is required If the operator only touches and releases the button a confirmation p...

Page 108: ...E DISCHARGES HOWEVER THE DISCHARGE S ARE NOT CLOSED AND CONTINUE TO FLOW WATER ONLY A On SAM Control Center Home screen touch desired active FOAM discharge Dis plays Valve X screen displays B On Valve...

Page 109: ...CAFS COMPRESSOR CLUTCH MUST ONLY BE DISENGAGED AT SELECTED RPMS THEREFORE SAM DOES NOT TURN THE CLUTCH OFF ONCE THE SYSTEM IS AC TIVATED ALWAYS DISENGAGE THE CLUTCH FROM THE SMARTCAFS CONTROL DIS PLAY...

Page 110: ...ESET 1 FOR CAFS PRESET 7 FOR FOAM ONLY ON THE SMARTCAFS DISPLAY CONFIGURA TION MATCHES THE SAM CONFIGURATION SAM WILL ONLY ACTIVATE MATCHING CONFIGURATIONS WET MED OR DRY IF THE CONFIGURATIONS DO NOT...

Page 111: ...ocated to the left of the icon group See Figure 113 Figure 113 Activating A CAFS Preset E Drag button to target SET PRESSURE F Release button remove finger from screen The SmartCAFS system powers on a...

Page 112: ...arge Dis plays Valve X screen displays See Figure 112 B On Valve X screen swipe FOAM OFF button to target center of icon group See Figure 114 C Close a CAFS Discharge With SAM SAM can control multiple...

Page 113: ...nly touches and releases the button the applicable confirmation popup window appears see FOAM OFF and CLOSE LINE reference from above Touch the YES button to complete the action or the NO button to ma...

Page 114: ...Y until closed individu ally 6 3 3 5 Exporting The Datalogger File The SAM Control Center and the Pump Controller continuously stores data to a local data logger When directed by Hale the current data...

Page 115: ...completes If a data log file already exists on the USB stick it is overwritten by the new file If Save ERROR appears the file transfer failed Cycle the SAM system power and repeat the entire procedur...

Page 116: ...1 page 30 The exception to this default is if the SAM system is equipped with an optional SmartCAFS foam system If CAFS FOAM was active when Auto Mode was exited the governor is placed in RPM Mode see...

Page 117: ...ed set point Whereas in Auto Mode the pump is controlled to maintain each individual discharges pressure sensed at the hose side of each discharge valve PSI Mode would be used anytime traditional gove...

Page 118: ...knob raises or lowers the engine RPM to achieve the resulting Master PSI setpoint if the gover nor is operating in PSI Mode or directly sets the engine RPM if the governor is operating in RPM Mode No...

Page 119: ...A until desired DISCHARGE PSI indication is displayed or to main tain it 6 3 6 Using Physical Overrides All Akron Brass Swing Out valves and all Hale MIVs provide physical override on the end of the...

Page 120: ...SE label when the master intake valve is fully in that position 6 3 6 2 Akron Brass Swing Out Valve Physical Override VALVES OPERATE AUTOMATICALLY REMOVE POWER BEFORE OVERRIDE All Akron Brass Swing Ou...

Page 121: ...ch a ratchet wrench is easier and quicker to use or socket If using a socket attach an electric driver easiest and fastest or ratchet See Figure 122 D Override current valve position as follows Rotate...

Page 122: ...valve physical override See paragraph 6 3 6 2 pg 104 NOTE Report incident to maintenance CAFS COMM LOSS USE SMARTCAFS DISPLAY Equipment failure Fully open associated valve using manual or physical ope...

Page 123: ...shut down engine as soon as possible NOTE Report incident to maintenance DISCHARGE VALVE SIGNAL LOST USE PHYSICAL OVER RIDE Equipment failure Perform valve physical override See paragraph 6 3 6 2 pg 1...

Page 124: ...maintenance HIGH GEARBOX TEMPERA TURE Insufficient gear oil level If possible reduce engine speed If possible stop ops Add gear oil if possible Equipment failure NOTE Report incident to maintenance HI...

Page 125: ...3 6 2 pg 104 NOTE Over fill tank to ensure tank does not run empty NOTE Report incident to maintenance LH RH FRONT REAR OR INLINE INTAKE MIV MODULE LOST OPERATE MIV WITH MANUAL OVERRIDE KNOB Equipmen...

Page 126: ...if low NOTE Report incident to maintenance LOW VOLTAGE CRITICAL Excessive electrical load Turn off electrical loads to allow battery voltage to recover NOTE Report incident to maintenance LOW VOLTAGE...

Page 127: ...sure settings PRESSURE FALLING Discharge pressure drops be low 30 psi due to Check for supply restrictions Such as partially closed hydrant valve damaged kinked supply hose etc Intermittent weak hydra...

Page 128: ...SAM Control Center is no longer functioning press idle button to enter Manual Mode and set pump pressure using Twister SENSOR MODULE NOT FOUND PUMP NOT PRO TECTED FROM OVERHEAT Equipment failure NOTE...

Page 129: ...ther water source or change to new one Reduce discharge flow rate Water supply problem other than above WARNING LOW TANK WATER Water supply NOT adequate to allow SAM to refill water tank Establish ade...

Page 130: ...off Perform the following to shutdown power off the tablet A Touch System Options icon touch and hold icon if required System options but tons are displayed see Figure 123 NOTES If the Loading Icon is...

Page 131: ...is required if Type B foam was used Flushing the pump plumbing is NOT required if Hale approved Type A foam was used However flushing is recommended Flushing must always be performed manually or auto...

Page 132: ...rd water tank to fill D With onboard water tank full if applicable close all intake valves as follows Swipe balloon for intake you desire to close to target Wait for close sequence to complete Approxi...

Page 133: ...y soft cloth and dry See paragraph 7 1 1 1 Dis play Cleaning Water Soft Cloth Annually Every 12 Months Akron Brass Swing Out Valve Lubrica tion Check Check motor operating current Determines if valve...

Page 134: ...can be engaged Verify all in dicator lights work properly Onboard water Inspect Water And Foam Tanks If Foam Equipped Visually inspect water and foam tanks for proper level gauge readings and debris...

Page 135: ...designed rate of pump If flow rate is lower a problem exists in the tank to pump line The minimum flow rate should be continuously dis charged until 80 of the tank is dis charged Supply of clean water...

Page 136: ...g the onboard water tank ensure the tank is replenished from a water source of acceptable quality as soon as possible and or per local procedures re quirements Do NOT fill the tank with contaminated w...

Page 137: ...y Cooling Solenoid always opens when pumping from tank and pump discharge pres sure is present in Auto Mode and is NOT open in Manual Mode The SAM system controls engine speed in Auto Mode while the T...

Page 138: ...122 THIS PAGE INTENTIONALLY BLANK...

Page 139: ...ump Controller PERFORMING THIS PROCEDURE CAUSES SAM TO EXIT AUTO MODE Perform the following to calibrate the WATER LEVEL ITL 40 display see Figure 127 using the Pump Controller Figure 127 ITL 40 Displ...

Page 140: ...calibration see Figure 129 Figure 129 ITL 40 Calibration Screen E Drain water tank until pump starts to cavitate F Touch stop icon see Figure 129 G Stop pump H Touch Save Button see Table 3 page 14 S...

Page 141: ...rs Information Additionally included herein is warranty information MANUFACTURERS INFORMATION Division Address Telephone Class 1 Mailing 607 NW 27th Ave Ocala FL 34475 Email https www haleproducts com...

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Idex Hale Sam, Operation Installation Maintenance Manual

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