IDEC HS1 Series Installation And Operating Instructions Manual Download Page 27

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E-089

APEM

Switches &

Pilot Lights

Control Boxes

Emergency

Stop Switches

Enabling

Switches

Safety Products

Explosion Proof

Terminal Blocks

Relays & Sockets

Circuit

Protectors

Power Supplies

LED Illumination

Controllers

Operator

Interfaces

Sensors

AUTO-ID

Saf

ety

cts

Interlock

Switches

Non-contact

Interlock Switches

Safety Laser

Scanners

Safety Light

Curtains

Safety Modules

HS6B

HS6E

HS5D

HS5L

HS1L

Actuators for

HS1/HS5/HS6

Actuators/

Padlock Hasp

HS5

Series

Padlock Hasp

• Ideal to prevent machines from operating when two or more

operators are inside the danger zone.

• Accommodates up to four padlocks when the hasp is installed on the

interlock switch.

• By providing each operator with a padlock to install on the hasp

before entering the danger zone, the machine can not restart until all
operators have left the zone and removed their padlocks (use a hasp
for five or more operators).

Note: Use of padlocks to ensure safety requires strict observance of opening

rules. Safety cannot be ensured if the rules are neglected, such as failing
to install the padlocks.

Description

Part No.

HS5 Series Padlock Hasp

HS9Z-PH5

Note: The HS5D/HS5E/HS5E-K/HS5L interlock switches are ordered separately.

Specifications

Applicable Model

HS5D Miniature Interlock Switches

HS5E Miniature Interlock Switches with Solenoid

HS5E-K Interlock Switches with Key

HS5L Interlock Switches

Shackle Diameter of

Applicable Padlock

ø5.5 to 7.5 mm

Withstand Force

30N maximum

Weight (approx)

35g

Padlock Hasp

Padlock hasps prevent unauthorized insertion of actuators.

Dimensions

When used with the HS5D interlock switch

When using with the HS5L interlock switch

All dimensions in mm.

(36.2)

(91)

(30)

2-ø

2-R4

16.5

7.5

ø4

38.5

HS5D

Interlock Switch

Rivet:

Stainless Steel

Material: SPCC

Thickness: 2.0

Material: SPCC

Thickness: 1.6

15.5

27.5

HS5L

Interlock Switch

2.5

(36.2)

(1.6)

9.1

10.5

27.5

33.5

(86.5)

(127)

(35)

(40)

16.5

2-ø8

2-R4

Summary of Contents for HS1 Series

Page 1: ...d to escape from a hazardous area immediately If getting out requires multiple actions it is likely you will be trapped within the hazardous area A system should require only simple measures which can be performed without much thinking such as pressing a pushbutton Pressing a red mushroom pushbutton in an emergency situation the established safety measure Actuators for Safety Products HS1 HS5 HS6 ...

Page 2: ...bushings HS9Z A51A For sliding doors Right angle HS9Z A52 For hinged doors Normal Type Right angle with rubber bushings HS9Z A52A For hinged doors For rattling doors Angle adjustable vertical HS9Z A53 HS5L Interlock switches with solenoid HS5E Interlock switches with solenoid HS5E K Key interlock switches Diecast For hinged doors Angle adjustable vertical Angle adjustable vertical horizontal HS9Z ...

Page 3: ... 2 M4 Screw Right angle HS9Z A52 Right angle with Rubber Bushings HS9Z A52A 15 2 2 ø4 4 20 33 29 6 28 0 8 4 5 2 7 2 7 2 1 6 Note Actuator Stop supplied with the actuator Actuator Cover Vertical Swing Horizontal Swing When the mounting center distance is set to 12mm at the factory the actuator has flexibility both vertically and horizontally When the mounting center distance is set to 20mm the actu...

Page 4: ...line Mounting tolerance range 1 0 0 75 6 M5 Screw 10 to 15 10 to 15 47 When the actuator is installed on the same plane as the HS5L interlock switch because the height of the actuator will be 5mm lower than the interlock switch adjustment is required by the customer 0 8 Mounting tolerance range 0 8 2 5 0 5 0 5 Height adjustment 86 5 36 2 47 20 to 22 A B C 57 Actuator Stainless Steel Thickness 2 5 ...

Page 5: ...ages or instruction manuals for selection and installation of actuators Package Quantity 1 Actuator Part No Ordering Part No Applicable Model Remarks Straight Actuator HS9Z A1 HS1C Interlock Switches with Solenoid HS1C K Key Interlock Switches HS1C P Interlock Plug Unit with Door Lock HS1B HS2B Interlock Switches When used on HS1C HS1C K HS1C P Actuator retention force is Fzh 1500N minimum Right a...

Page 6: ...r red Note 2 M6 Screws 5 29 2 33 max 2 21 18 20 R 3 2 72 58 20 1 58 2 12 30 44 Door Hinge Stopper Film Note 2 M6 Screws Angle Adjustment Screw M3 hexagon socket head screw Actuator Mounting Holes Straight Actuator HS9Z A1S L shaped Actuator HS9Z A2S 18 5 0 8 ø 5 1 ø15 0 5 1 When mounted 8 3 17 6 43 49 3 9 40 22 Actuator Cover gray Note 22 Actuator Mounting Hole Layout 2 M5 Screws 11 5 11 5 3 5 1 0...

Page 7: ... Remarks Straight Actuator HS9Z A61 HS6B Interlock Switches HS6E Interlock Switches with Solenoid When used on HS6E Actuator retention force is Fzh 500N Right angle Actuator HS9Z A62 When used on HS6E Actuator retention force is 100N Do no apply excessive load otherwise the actuator may fall off the door When retention force of 100N or more is required use the HS9Z A62S actuator Right angle Actuat...

Page 8: ...the actuator The base is made of glass reinforced PA66 66 nylon Angle adjustment screws are stainless steel When using adhesive on screws take material compatibility into consideration Note 1 After mounting the actuator remove the actuator stop from the interlock switch Right angle Actuator HS9Z A62 M4 Holes Vertical Adjustment 2 5 5 16 8 25 Orienting Insert 34 7 5 28 2 13 2 5 20 15 R2 1 Orienting...

Page 9: ...ble Shackle Diameter of Padlock ø6 to 7 5 mm Withstand Load of Padlock Tab 30N maximum Handle Operation Angle 77 removed position inserted position Weight HS9Z DH5LH RH 1000g HS9Z DH5C 900g HS9Z DH5B 30g 1 Use rear unlocking model for HS5L HS5E K HS5E Interlock switch is not supplied with the actuator and must be ordered separately See website for HS5D HS5E HS5L specifications Description Part No ...

Page 10: ...ickness Mounting Panel Thickness Polyacetal black Locked 81 Unlocked 84 LOCK UNLOCK UNLOCK UNLOCK UNLOCK 3 4 1 2 35 X 49 8 52 5 220 46 49 8 49 8 271 256 77 102 8 204 220 10 6 8 12 47 5 36 10 52 73 7 34 116 5 60 9 77 7 11 13 7 35 110 UNLOCK UNLOCK Handle Link Shaft 8 free cutting steel Rear Button Connecting Rod ø10 4 SUS SUS Front Handle diecast aluminum black Rear Handle diecast aluminum gunmetal...

Page 11: ... 49 8 220 256 271 8 77 204 220 102 8 12 73 47 5 52 36 10 8 10 6 X 60 9 116 5 7 34 11 7 56 7 79 7 Handle Link Shaft 8 free cutting steel Rear Button Connecting Rod ø10 4 SUS SUS Rear Handle diecast aluminum gunmetal color Diecast Aluminum plated silver Diecast Aluminum plated silver Mounting Panel Thickness Front Handle diecast aluminum black Mounting Panel Thickness Locked 81 Unlocked 84 Rear Unlo...

Page 12: ...andle diecast aluminum gunmetal color Diecast Aluminum plated silver Diecast Aluminum plated silver Mounting Panel Thickness Front Handle diecast aluminum black 2 1 4 3 49 49 8 52 5 35 77 110 7 13 35 46 49 8 220 77 102 8 204 220 8 271 256 6 10 8 12 36 10 52 47 5 73 Handle Link Shaft 8 free cutting steel Rear Handle diecast aluminum gunmetal color Diecast Aluminum plated silver Diecast Aluminum pla...

Page 13: ... 70mm thick is necessary for mounting panel Note 2 Ensure that the hole in the mounting panel does not interfere with the rear handle shaft HS5E L HS5E K L HS5L L Y 151 6mm 147 2mm All dimensions in mm 6 M5 2 M5 4 6 M5 4 6 M5 Y 35 26 7 to 9 47 5 102 204 26 Y 47 5 256 Y 35 102 204 26 Y 256 116 5 177 4 0 8 4 2 3 Mounting Position Tolerance 7 to 9 Front View Rear View Front View Rear View Door Gap Do...

Page 14: ... 60 9 M5 or Screws ø5 2 or M5 tapped Unlocking Button Mouting Plate SUS Button unpressed Button pressed unlocked Pin SUS Mounting Panel Thickness Mounting Panel Thickness HS5L L Interlock Switch sold separately Connecting Rod SUS Screws iron Unlocking Button PA66 67 12 2 4 R 5 22 5 30 2 ø4 4 A6063 Anonized Dimensions Rear Unlocking Button Kit HS9Z FL53 HS9Z FL54 HS9Z FL55 Use with the HS5E 44L G H...

Page 15: ...del Handle Operation Push the handle and turn the handle to insert the actuator Note Do not force to turn the handle without pushing in the handle otherwise damage will occur Do not close the door when the actuator is in the locked status otherwise the actuator will hit the door resulting in deformation or damage When turning the handle make sure that your hands or fingers are not caught by the do...

Page 16: ...0 X 40mm 40 X 50mm 50 X 60mm 60 X 70mm 5 Align the rear handle plate rear handle shaft and the rear handle base as shown below and fasten them using two Screws E Apply Loctite to the screws so that they do not become loose Shaft Positioning Pin Rear Handle Base Screw E Screw E Rear Handle Plate Rear Handle Shaft 6 Install the rear handle gunmetal color on the rear handle shaft 7 Tighten Screw D at...

Page 17: ...cking button is used by the operator confined in a hazardous area for emergent escape Unlock Rear Unlocking Button Unlock Rear Unlocking Button Kit How to operate When the rear unlocking button is pressed the interlock switch is unlocked and the door can be opened To lock the interlock switch pull back the button While the button remains pressed the interlock switch cannot be locked even if the do...

Page 18: ...tches Note 1 Without lock HS5D interlock switch With lock HS5E interlock switch with solenoid HS5E K interlock switch with key HS5L interlock switch with solenoid Operating Temperature 30 to 70 C no freezing Mechanical Life 100 000 operations minimum Applicable Padlock Shackle ø6 to 13 mm Padlock Withstand Load 50N minimum Handle Travel Approx 80mm removed inserted Weight approx 1 800g Note 1 Use ...

Page 19: ... ø10 4 20 61 55 136 Mounting Part Thickness Y One side screw M5 15 UNLOCK LOCK 8 97 30 10 225 245 110 35 14 33 106 69 33 27 8 59 60 42 20 20 22 W W Mounting part width W Note 3 In the example shown on the left a 40mm frame is used Note 1 Mounting holes must be provided when using HS5E HS5E K HS5L When using HS5D rear unlocking button is not required and mounting holes are not required Mounting par...

Page 20: ...lift the knob first otherwise damage may be caused Do not attempt to close the door without lifting the knob otherwise damage will result The knob is latched when the handle unit is open preventing the unintended closing of the door Lifting the knob unlatches the knob Be careful so that your hand or finger is not caught when operating the handle actuator Padlockable Bolt Install the padlock or has...

Page 21: ...mounting hole layout Installing the handle unit Fasten handle unit on the mounting frame or panel Mounting screws and nuts are not supplied and must be provided by the user Make sure that the bolt fits the bolt entry slot See Actuator Mounting Reference Position Handle Unit Mounting Screws M6 Installing the Actuator Insert handle unit into switch base unit With actuator stop lightly touching the i...

Page 22: ...4 screws HS5E L HS5E K L HS5L L Four M4 screws 1 8 to 2 2 N m Switch base unit Two M6 screws 4 5 to 5 5 N m Handle unit Two M6 screws 4 5 to 5 5 N m Actuator Two M5 one side screws 2 7 to 3 3 N m The above tightening torque of the mounting screw is the value confirmed with hex socket head bolts When other screws are used and tightened to a smaller torque make sure that the screws do not become loo...

Page 23: ...arately Specifications Applicable Model HS5D Z Metal Head Interlock Switches HS5E Interlock Switches HS5E K Interlock Switches with key HS5L Interlock Switches Weight 125g Mechanical Durability 100 000 operations minimum Operation Stroke 40 mm Direct Opening Force HS5D 60N minimum HS5E 90N minimum HS5E K 80N minimum HS5L 120N minimum Dimensions 14 56 37 5 19 5 34 48 5 40 18 75 30 7 15 16 3 8 R2 6 ...

Page 24: ...n from the open close direction of the door do not open the door with excessive force otherwise failure or damage will be caused When an operator enters the hazardous zone take a safety measure such as using padlock hasp HS9Z PH5 so that the operator is not trapped inside and the machine is not operated while the operator is in the hazardous zone Do not install the sliding actuator as shown below ...

Page 25: ... configuration of the HS5 series interlock switches remains the same IP67 protection of the HS5 series interlock switches remains the same Usage of the HS9Z PH5 padlock hasps allows the interlock plug to be used as a hostage control unit Description Part No HS5 series Plug Actuator HS9Z A5P Note The HS5D HS5E HS5E K HS5L interlock switches are ordered separately Specifications Applicable Model HS5...

Page 26: ...firmly Use a chain which has welded joints and does not break apart easily Stop using the interlock device when the chain breaks Give proper slack to the chain and do not apply excessive force to the HS9Z A5P Determine the proper length of the chain so that the door does not open wide and that the danger zone can not be accessed by the operator Refer to the following standards for safety distances...

Page 27: ...dlocks use a hasp for five or more operators Note Use of padlocks to ensure safety requires strict observance of opening rules Safety cannot be ensured if the rules are neglected such as failing to install the padlocks Description Part No HS5 Series Padlock Hasp HS9Z PH5 Note The HS5D HS5E HS5E K HS5L interlock switches are ordered separately Specifications Applicable Model HS5D Miniature Interloc...

Page 28: ...ollow ing figure is ø5 5 to 7 5 mm Shackle Diameter When using a hasp or special padlock make sure that the sliding tab does not slide 3 mm or more in the direction shown below oth erwise the HS9Z PH5 may come off the interlock switch 3 mm 3 mm Sliding Tab Cover Round Holes Oblong Hole When using a hasp such as shown below make sure that the hasp is installed in round holes not in the oblong hole ...

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