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IDEC HR6S-AF, Original Instructions Manual

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HR6S-AF

Safety Module

Original instructions

HR9Z-B2192

Summary of Contents for HR6S-AF

Page 1: ...http www idec com HR6S AF Safety Module Original instructions HR9Z B2192...

Page 2: ...duce other than for your own personal noncommercial use all or part of this document You also agree not to establish any hypertext links to this document or its content IDEC CORPORATION does not grant...

Page 3: ...gineering 33 Electromagnetic Compatibility EMC 34 Basic Principles of Operation 35 Safety Related Inputs 40 Synchronization of Safety Related Inputs 42 Dynamization 43 Signal Interlock Monitoring 44 C...

Page 4: ...4 HR9Z B2192 8 2020 Chapter 8 Accessories Service Maintenance and Disposal 83 Accessories 84 Maintenance 85 Transportation Storage and Disposal 86 Service Addresses 87 Index 89...

Page 5: ...nt to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure DANGER DANGER indicates a hazardous situation which if not avoided will result in death or...

Page 6: ...iliar with and understand the contents of the risk assessment as per ISO 12100 1 and or any other equivalent assessment as well as all documents related to such risk assessment or equivalent assessmen...

Page 7: ...9Z B2192 8 2020 7 Operate the product only with the specified cables and accessories Use only genuine accessories Any use other than the use explicitly permitted is prohibited and can result in hazard...

Page 8: ...8 HR9Z B2192 8 2020...

Page 9: ...he safety module HR6S AF Validity Note The present document is valid for the products listed in the type code see page 19 Related Documents Title of documentation Reference number HR6S AF User Guide H...

Page 10: ...e guide for this equipment Always use a properly rated voltage sensing device to confirm the power is off where and when indicated Where 24 VDC or VAC is indicated use PELV power supplies conforming t...

Page 11: ...the link Observe all accident prevention regulations and local safety guidelines 1 Each implementation of this equipment must be individually and thoroughly tested for proper operation before being pl...

Page 12: ...nt and risk reduction EN 60204 1 2006 Safety of machinery Electrical equipment of machines Part 1 General requirements ISO 14119 2013 Safety of machinery Interlocking devices associated with guards Pr...

Page 13: ...ith the description of specific hazards and is defined as it is for a hazard zone or danger zone in the Machinery Directive 2006 42 EC and ISO 12100 2010 Standard Description IEC 60034 series Rotating...

Page 14: ...14 HR9Z B2192 8 2020...

Page 15: ...HR9Z B2192 8 2020 15 Chapter 1 Introduction What Is in This Chapter This chapter contains the following topics Topic Page Device Overview 16 Front View and Side View 17 Nameplate 18 Type Code 19...

Page 16: ...Stop push buttons guard door switches coded magnetic switches PNP transistors for example magnetic switches proximity switches OSSD for example light curtains The device is available in two different...

Page 17: ...2 Removable terminal blocks bottom 3 LED indicators 4 Start function selector 5 Application function selector 6 Connector for optional output extension module HR6S EP lateral 7 Sealable transparent c...

Page 18: ...per IEC 61508 1 2010 9 Maximum Performance Level and Category as per ISO 13849 1 2015 10 Maximum response time to request at safety related input 11 Permissible ambient temperature range during opera...

Page 19: ...code contact your IDEC CORPORATION service representative Item 1 2 3 4 5 6 7 8 Type code example H R 6 S A F 1 C Item Meaning 1 4 Product range HR6S HR6S safety module 5 6 Product version AF 7 Supply...

Page 20: ...Introduction 20 HR9Z B2192 8 2020...

Page 21: ...er 2 Technical Data What Is in This Chapter This chapter contains the following topics Topic Page Environmental Conditions 22 Mechanical Characteristics 24 Electrical Characteristics 26 Timing Data 29...

Page 22: ...1 8 F min Ambient humidity 10 100 relative humidity Characteristic Value Vibration sinusoidal displacement amplitude 2 9 Hz 1 5 mm Vibration sinusoidal acceleration amplitude 9 200 Hz 5 m s2 Shock sh...

Page 23: ...quired in control cabinet enclosure with degree of protection IP54 Characteristic Value Ambient temperature 25 55 C 13 131 F no icing Rate of change of temperature 0 5 C min 0 9 F min Ambient humidity...

Page 24: ...Value HR6S AF1C HR6S AF1P Width 22 5 mm 0 89 in Height without terminals 99 mm 3 9 in Height with terminals 119 mm 4 7 in 109 mm 4 3 in Depth 117 mm 4 61 in mm in 22 5 0 89 117 4 61 a C max 10 0 39 a...

Page 25: ...single wire without wire ferrule 1 0 2 2 5 mm2 24 12 AWG Wire cross section single wire with wire ferrule 0 25 2 5 mm2 24 12 AWG Wire cross section two wires without wire ferrule 1 0 2 1 5 mm2 24 16...

Page 26: ...range AC 50 60 Hz Overvoltage category II Pollution degree 2 Insulation voltage 300 V Impulse withstand voltage 4 kV Characteristic Value Conducted and radiated emissions as per IEC CISPR 11 Group 1 c...

Page 27: ...voltage at DC 15 VDC Input voltage at CH 0 24 VDC 20 Switching voltage activate CH 15 VDC Switching voltage deactivate CH 5 VDC Input current 5 mA Maximum wire resistance 500 Source sink Interface typ...

Page 28: ...mum total thermal current Ith 12 A Minimum current 10 mA Minimum voltage 5 V Utilization category as per UL 60947 5 1 B300 and R300 Utilization category as per IEC 60947 4 1 and IEC 60947 5 1 AC 1 250...

Page 29: ...20 ms Characteristic Value Recovery time after request at safety related input 200 ms Characteristic Value Switch on delay after power on and automatic start 2500 ms Delay after activation of safety r...

Page 30: ...toring Time Synchronization Times The synchronization times for the synchronization of safety related inputs depend on the application function see page 58 Characteristic Value Debounce time standard...

Page 31: ...en 3 Actual SILCL depends on wiring and configuration Type as per IEC 61508 2 B Hardware Fault Tolerance HFT as per IEC 61508 and IEC 62061 1 Stop Category for Emergency Stops as per ISO 13850 and IEC...

Page 32: ...a see page 29 for additional technical data that may affect your functional safety calculations Electrical durability of the safety related output relay contacts as per IEC 60947 5 1 1 Operating cycle...

Page 33: ...This Chapter This chapter contains the following topics Topic Page Electromagnetic Compatibility EMC 34 Basic Principles of Operation 35 Safety Related Inputs 40 Synchronization of Safety Related Inp...

Page 34: ...IEC 60947 1 WARNING INSUFFICIENT ELECTROMAGNETIC COMPATIBILITY Verify compliance with all EMC regulations and requirements applicable in the country in which the device is to be operated and with all...

Page 35: ...ng states and state transitions of the device NOTE See the chapter Data Functional Safety see page 31 for the defined safe state of the device Operating state Description In defined safe state Off Con...

Page 36: ...s the state of the safety related inputs and of the start input The motor is at a standstill If the start pushbutton is not pressed the start input stays deactivated and the device remains in the oper...

Page 37: ...e of the safety related inputs If the actuator of the Emergency Stop pushbutton is pushed down safety related inputs deactivated the safety related outputs are deactivated within the response time tra...

Page 38: ...ty related input B is activated within the synchronization time The start button has not yet been pressed so the start condition is not yet fulfilled and the device remains in the defined safe state 3...

Page 39: ...see page 29 The Emergency Stop is triggered The device is in the defined safe state 6 The safety related input A is deactivated by second output contact of Emergency Stop button If an application fun...

Page 40: ...zed See Operating States see page 35 for details on the state machine of the device Activation and Deactivation with Antivalent Behavior Between Two Safety Related Inputs with One Input Channel Each D...

Page 41: ...signal states are only permissible within the synchronization time see page 42 Otherwise identical signal states trigger an alert The truth table applies to the wiring diagrams presented for the appl...

Page 42: ...put channels of the safety related inputs are not activated within the synchroni zation time the safety related output or outputs are not activated The synchronized terminals of the safety related inp...

Page 43: ...n principle and timing The same logic applies to Y1 and Y2 Designation Value Explanation TDDUR 2 ms Duration of the test pulse The duration of the test pulse is the time between the start of the test...

Page 44: ...emains in the defined safe state i e there is no transition from operating state Run Outputs Deenergized to operating state Run Outputs Energized T3 To exit the signal interlock condition the two affe...

Page 45: ...ediately triggers a signal interlock alert even though the 200 ms have not yet elapsed The following figure illustrates a condition with signal interlock The first safety related input is deactivated...

Page 46: ...Engineering 46 HR9Z B2192 8 2020...

Page 47: ...B2192 8 2020 47 Chapter 4 Installation What Is in This Chapter This chapter contains the following topics Topic Page Prerequisites and Requirements 48 Mechanical Installation 49 Electrical Installatio...

Page 48: ...e and the other components operated in the control cabinet enclosure Label on Extension Module Connector The connector for connection of the extension module HR6S EP is covered by a label Do not remov...

Page 49: ...ration Dismounting procedure center illustration Step Action 1 Slightly tilt the device and hook it onto the DIN rail 2 Push the lower part of the device towards the DIN rail 3 Snap in the DIN rail cl...

Page 50: ...dditional fastener into the grooves at the device 2 Prepare the holes on the mounting surface 3 Screw the device to the mounting surface using the specified screws and a washer M4 as per ISO 7093 for...

Page 51: ...ect all power from all equipment of your machine process prior to electrical installation of the device Confirm the absence of power using a properly rated voltage sensing device Place a Do Not Turn O...

Page 52: ...DC of start input Y2 Input channel CH of start input S11 S21 Control outputs DC of safety related inputs S12 S22 Input channels CH of safety related inputs B2 Terminal for common reference potential f...

Page 53: ...g to the wiring diagram for the application function see page 58 to be implemented Safety Related Outputs The wiring of the safety related outputs depends on the safety related function to be implemen...

Page 54: ...tton For manual start or monitored start and if the device providing the start signal is supplied externally Connect terminal Y2 to the device providing the start signal such as a push button or a log...

Page 55: ...via terminal B2 Power Supply Connect the terminals A1 and A2 to a power supply providing the supply voltage specified for the device in the chapter Electrical Characteristics see page 26 Common Refere...

Page 56: ...Installation 56 HR9Z B2192 8 2020...

Page 57: ...HR9Z B2192 8 2020 57 Chapter 5 Functions What Is in This Chapter This chapter contains the following topics Topic Page Application Functions 58 Start Functions 65...

Page 58: ...gency Stop circuits as per ISO 13850 and IEC 60204 1 stop category 0 Monitoring of guards as per ISO 14119 14120 with electrical switches Normally open normally closed and or changeover outputs No Yes...

Page 59: ...er ISO 13850 and IEC 60204 1 stop category 0 Monitoring of guards as per ISO 14119 14120 with electrical switches Type of outputs of sensor device providing the input signal for application function N...

Page 60: ...r ISO 14119 14120 with electrical switches Type of outputs of sensor device providing the input signal for application function Normally open normally closed and or changeover outputs S terminals to b...

Page 61: ...ng of guards as per ISO 14119 14120 with coded magnetic switches Monitoring of proximity switches Type of outputs of sensor device providing the input signal for application function Normally open nor...

Page 62: ...lue Description Typical applications Monitoring of proximity switches Type of outputs of sensor device providing the input signal for application function One PNP output S terminals to be connected S1...

Page 63: ...ications Monitoring of proximity switches Type of outputs of sensor device providing the input signal for application function One PNP output S terminals to be connected S12 and S22 Dynamization No Si...

Page 64: ...such as type 4 light curtains as per IEC 61496 1 Monitoring of RFID sensors Type of outputs of sensor device providing the input signal for application function OSSD Output Signal Switching Device ou...

Page 65: ...vior is configured using the following characteristics Type of start automatic manual start and monitored start With or without startup test With or without dynamization see page 43 Refer to the chapt...

Page 66: ...he automatic start 1 Activation delay 100 ms maximum time between activation of safety related input and activation of safety related output 2 Response time 20 ms maximum time between deactivation of...

Page 67: ...safety related output 2 Response time 20 ms maximum time between deactivation of safety related input and deactivation of safety related output 3 Recovery time 200 ms time that must pass before the s...

Page 68: ...0 ms maximum time between deactivation of safety related input and deactivation of safety related output 3 Waiting time after power on 2500 ms time that must pass between power on and activation of th...

Page 69: ...00 ms time that must pass before the safety related input can be activated again The timing diagram exemplifies the timing using one safety related input and one safety related output The same logic a...

Page 70: ...tic manual start depends on sensor device connected to start input Without startup test With dynamization 2 Automatic manual start depends on sensor device connected to start input With startup test W...

Page 71: ...HR9Z B2192 8 2020 71 Chapter 6 Configuration and Commissioning What Is in This Chapter This chapter contains the following topics Topic Page Configuration 72 Commissioning 74...

Page 72: ...are modified while power is applied to the device the device detects a configuration error Go through the full commissioning procedure see page 74 after having modified the positions of the selectors...

Page 73: ...ve power if the device is not powered off If an extension module HR6S EP is connected remove power from the extension module as well 3 Open the transparent cover of the device 4 Set the application fu...

Page 74: ...tandards and process definitions applicable to your machine process Failure to follow these instructions can result in death serious injury or equipment damage Step Action 1 Verify correct mechanical...

Page 75: ...Only attempt to resolve alerts and errors detected by the device if you are fully familiar with the safety related applications and the non safety related applications as well as the hardware used to...

Page 76: ...des information on the start condition Refer to the chapter Start Function see page 65 for detailed information on the conditions and timing of the selected start function LEDs S These LEDs provide in...

Page 77: ...vely Synchronization time exceeded Verify correct operation of the sensors devices providing the input signal If synchronization is not required for your application use an equivalent application func...

Page 78: ...he application to be implemented Solid on POWER Flashing Power supply error detected Verify correct wiring Use a suitable power supply Solid on STATE Flashing Error detected at safety related output P...

Page 79: ...ty related purposes Failure to follow these instructions can result in death serious injury or equipment damage Bit sequence Description Correctives Type 1 0010101101 Supply voltage out of tolerance V...

Page 80: ...put Verify correct wiring Verify that the device providing the input signal is suitable for cross circuit detection by means of dynamization If it is not use a start function without dynamization or a...

Page 81: ...ith antivalent inputs inputs S22 and S23 are expected to change their states S 0010101011 Waiting for startup test S 0010101010 Waiting for rising edge for automatic manual start or monitored start S...

Page 82: ...Diagnostics 82 HR9Z B2192 8 2020...

Page 83: ...hapter 8 Accessories Service Maintenance and Disposal What Is in This Chapter This chapter contains the following topics Topic Page Accessories 84 Maintenance 85 Transportation Storage and Disposal 86...

Page 84: ...he coding bits are used if the terminal blocks are removed to help ensure correct insertion of the terminal blocks into the device 30 pieces per packaging unit HR9Z EC Sealing strips The uniquely numb...

Page 85: ...tions applicable to your machine process Inspect the wiring at regular intervals Tighten the threaded connections at regular intervals Verify that the device is not used beyond the specified lifetime...

Page 86: ...2 8 2020 Transportation Storage and Disposal Transportation and Storage Ensure that the environmental conditions see page 22 specified for transportation and storage are respected Disposal Dispose of...

Page 87: ...ance http eu idec com Additional Contact Addresses See the homepage for additional contact addresses http www idec com HR6S Series Safety module HR6S AF B 2192 0 August 2020 2 6 64 Nishimiyahara Yodog...

Page 88: ...Accessories Service Maintenance and Disposal 88 HR9Z B2192 8 2020...

Page 89: ...ergency Stop circuits as per ISO 13850 and IEC 60204 1 stop category 0 monitoring of 59 60 environmental characteristics 22 errors detected 76 example Emergency Stop overview 36 timing diagram 38 F fu...

Page 90: ...dge 68 monitoring of electro sensitive protective equipment type 4 light curtains as per IEC 61496 1 64 monitoring of Emergency Stop circuits as per ISO 13850 and IEC 60204 1 stop category 0 59 60 mon...

Page 91: ...5 state transitions 36 status output Z1 diagnostics 79 technical data 28 wiring 55 stop category 31 storage environmental characteristics 22 stripping lengths 25 supply technical data 26 wiring 55 syn...

Page 92: ...8 2020 wire cross sections 25 wiring 51 output Z1 55 power supply 55 safety related inputs 53 safety related outputs 53 start input 54 supply 55 Z Z1 status output diagnostics 79 technical data 28 wir...

Page 93: ...6746 1155 info sg idec com Thailand IDECAsia Thailand Co Ltd Tel 66 2 392 9765 sales th idec com Australia IDECAustralia Pty Ltd Tel 61 3 8523 5900 sales au idec com Taiwan IDEC Taiwan Corporation Te...

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