IDEAL FAST-WAY Si-Low 210 A1 Owner'S Manual Download Page 144

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Cyclo® BBB4

Cyclo® Portion Disassembly/Assembly,

continued

Disassembly Procedure

Operation & Maintenance Manual

Cyclo® BBB4

Snap Ring

Ring Gear Housing

Spacer

High Speed Shaft

Bearing

Remove the

ring gear housing

Remove the

spacer

and the

snap

ring from the

high speed end shield.

Remove the

high speed shaft,

along with its associated bearing, from the

high

speed end shield.

Summary of Contents for FAST-WAY Si-Low 210 A1

Page 1: ...er Drive Assembly with Guard 14 15 Auger to Slide Gate to Silo 16 17 Upper Bearing Assembly 18 Optional Control System 19 Bag house Assembly 20 21 Maintenance of Bag house 22 Adjustable Legs Load Cell...

Page 2: ...be charged to the owner The part that is being warranted must be returned to Ideal Manufacturing postage prepaid When the new part is shipped out it will go out with an invoice and a warranty part re...

Page 3: ...1 1 2 2 3 3 4 4 A A B B C C D D Si Low 210 A1 1...

Page 4: ...IDEAL MANUFACTURING INC 440 460 VOLT THREE PHASE...

Page 5: ...IDEAL MANUFACTURING INC 240 VOLT THREE PHASE...

Page 6: ...Pipe 6 Bag Type Dust Collector and Clean Out Hopper 7 Side Wind Tongue Jack 8 Adjustable Leg Assembly 9 Auger Drive Assembly 10 Man Hole 11 Upper Bearing Assembly 12 Vent Hose 13 Red Side Marker 14 Re...

Page 7: ...1 1 2 2 3 3 4 4 A A B B C C D D Si Low 210 A1 General Lay Out Ideal Mfg Inc SL210 A1 213 5 7 6 15 10 5 4 8 18 17 3 1 2 9 14 14 20 16 19 13 11 12 9 8 10...

Page 8: ...STAY CLEAR WHEN REMOVING LEG PINS 7 Using handle on leg pad raise leg until pin can be installed in first hole Install leg pin through hole install keeper Repeat on second leg at front of cement silo...

Page 9: ...keepers 7 Remove keepers from both leg pins at front of silo Slowly remove leg pins CAUTION Inner leg will fall to ground STAY CLEAR WHEN REMOVING LEG PINS 8 Using sdie wind tongue jack raise front of...

Page 10: ...airs Report all injuries and get first aid or medical treatment promptly Use adjust and repair equipment only when authorized Use prescribed protective equipment Keep it in good condition Wear your ha...

Page 11: ...n Mobilgear Omala Oil GR XP 100 Compound EP 100 627 629 100 150 GR XP 150 100 150 EP 150 ISO VG 100 150 86 to 122 EP Gear Spartan Mobilgear Omala Oil Energol Compound EP 220 630 632 220 320 GR XP 220...

Page 12: ...d by customer 4 Open ball valve on aerator system for one minute REF 4 Close ball valve If optional pulse system is purchased turn air valve control to ON position REF 3 Optional 5 Push start button R...

Page 13: ...1 1 2 2 3 3 4 4 A A B B C C D D Si Low 210 A1 Operating Procedure Ideal Mfg Inc SL210 A1 213 1 11 6 5 4 3 1 1 8 BAGHOUSE CLEAN OUT GATE...

Page 14: ...N A 10 N A 1 2 13 x 18 All Thread 2 11 N A 1 2 13 Hex Nut 16 12 NA 1 2 Lock washer 12 13 NA 1 2 USS Flat washer 16 14 NA 1 2 13 x 2 Hex Bolt 4 15 NA 1 2 13 x 2 1 2 Hex Bolt 4 16 NA 3 8 16 x 1 Hex Bol...

Page 15: ...lings MT 59101 Tel 406 656 4360 WEIGHT PROJECTION REMOVE ALL BURRS UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCES ARE XX 01 XXX 005 FRACTIONS 1 32 ANGLES 1 DRILLED HOLE 1 64 1 3 11 13...

Page 16: ...ng 1 13 SLO306 Chain Guard Back 1 14 SLO307 Chain Guard Cover 1 15 POO793 Drive Sprocket 2 16 POO688A Off Set Link not shown 1 if needed 17 POO688 Roller Chain not shown 1 18 POO688B Master Link not s...

Page 17: ...deal Mfg Inc REV 2011 Harnish Blvd Billings MT 59101 Tel 406 656 4360 WEIGHT PROJECTION REMOVE ALL BURRS UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCES ARE XX 01 XXX 005 FRACTIONS 1 32...

Page 18: ...202 REF NO PART NO DESCRIPTION REQ D 1 SLO318 Silo flange 1 2 POO783 I Slide Gate 1 3 SLO301 Auger Assembly 1 4 F00173A Gate Handle Extension 1 5 N A 3 8 16 x 1 1 4 Hex Bolt 29 6 N A 3 8 Lock Washer 4...

Page 19: ...011 Harnish Blvd Billings MT 59101 Tel 406 656 4360 241 8 lbmass WEIGHT PROJECTION REMOVE ALL BURRS UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCES ARE XX 01 XXX 005 FRACTIONS 1 32 ANGL...

Page 20: ...PTION QTY PART NUMBER ITEM 3 8 16 X 1 HEX BOLT 6 N A 1 3 8 16 HEX NUT 8 N A 2 3 8 LOCK WASHER 8 N A 3 3 8 16 X 5 1 2 HEX BOLT 2 N A 4 5 8 USS FLAT WASHER 24 N A 5 5 8 11 HEX NUT 4 N A 6 5 8 LOCK WASHE...

Page 21: ...REF NO 1 PART NO Electrical Box 220 three phase DG 4 Clamp 16 4 Electrical Wire 25 1 1 2 Control Station DESCRIPTION REQ NO POO772 N A POO907 Electrical Box 440 three phase PEO246 3 Cord Connector 1...

Page 22: ...ilter Bag 32 8 POO193 Filter Bag Clamp 32 9 ID1210 Door Latch 2 10 SLO354 Front Panel 1 11 SLO355 Rear Panel 1 12 SLO356 Door 2 13 NA 3 8 16 Hex Nut 2 14 NA 3 8 Lock Washer 2 15 NA 3 8 16 X 1 Hex Bolt...

Page 23: ...RAWN CHECKED QA MFG APPROVED thenry 4 9 2019 DWG NO SL210 A1 216 TITLE SI LOW 210 A1 SIZE C SCALE IDEAL MFG INC REV 6 5 6 12 9 8 7 16 4 15 14 13 2 3 20 21 22 17 10 11 23 19 18 1 24 TO SILO VENT CLEAN...

Page 24: ...IPTION Filters Quantity 32 Material 10 oz polyester material 25 cfm per square foot Filter Surface each 784 sq in 5 44 sq ft Total square feet of filter material 174 2 sq ft Total cfm at 25 cfm per sq...

Page 25: ...Washer 8 2 2 1 8 Hex Nut 8 3 3 1 4 Lock Washer 8 4 4 1 4 20 X 3 4 Hex Bolt 8 5 5 10 24 X 1 2 Machine Screw 4 6 6 10 Lock Washer 6 7 7 10 24 Hex Machine Screw Nut 6 8 8 10 24 X 3 4 Machine Screw 2 9 9...

Page 26: ...OO836 Inner Bearing POO835 Actuator Magnet Kit POO834 POO833 5 4 3 POO832 2 REQ NO 2 4 4 4 4 2 Si Low 210 A1 SILO TRAILER WHEEL COMPONENTS POO840 POO841 N A POO842 POO844 POO845 POO843 8 13 10 9 Spind...

Page 27: ...ISTON POO530 POO531 POO781 5 12 1 2 POLY TUBE BKO151 BKO151 1 1 44NPT PLUG POO429 POO429 1 3 4 BALL VALVE POO665 POO665 6 AERATOR ASSEMBLY POO673 POO673 6 EZ IN KIT POO674 POO674 6 TUBE FITTING POO724...

Page 28: ...arrier Name Plate On Off Select Switch 800T H2D1 Auxiliary Contact 595 AB Din Track 4 1 2 not shown End Anchor Asco Air Valve 8210G95 Si Low 210 A1 Relay Terminal Block Black Terminal Block Grey Jumpe...

Page 29: ...ERANCES ARE XX 01 XXX 005 FRACTION 1 32 ANGLES 1 DRILLED HOLE 1 64 2011 Harnish Blvd Billings MT 59101 PARTS LIST DESCRIPTION QTY PART NUMBER ITEM MAN HOLE LID 1 SLO322 1 HINGE PIN 1 SLO131 2 VALVE SE...

Page 30: ...C SL210 A1 200 DESCRIPTION TM Tail Clearance Lights BROWN WHITE GREEN YELLOW WHITE BLACK S Brake Ground RT Right Signal LT Left Signal GD Ground for Lights A Hot Wire for Brake Si Low 210 A1 ELECTRICA...

Page 31: ...DC WIRING Si Low 210 A1 29 SL210 A1 216 5 PEO236 Junction Box 1 6 PEO237 Cover Plate 1 7 PEO226D Positive Battery Cable 1 8 BKO103 14 2 Cable 10 9 POO797 Toggle Switch 10 TO GROUND TO ENGINE 13 12 11...

Page 32: ...Mfg Inc REV 1 6 MASS 124 4 lbmass PROJECTION REMOVE ALL BURRS UNLESS OTHER WISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCES ARE XX 01 XXX 005 FRACTION 1 32 ANGLES 1 DRILLED HOLE 1 64 2011 Harnish B...

Page 33: ...t Washer 32 16 N A 1 4 20 X 3 8 Set Screw 1 17 100172 BRONZE FLANGED BEARING 1 2 ID 1 18 F00162 SI LOW 210A SLIDE GATE FRAME 1 19 F00163 SLIDE GATE END PLATE 1 20 F00164 STAINLESS STEEL GATE 1 21 F001...

Page 34: ...CTURING INC 440 460 VOLT THREE PHASE OPTIONAL EQUIPMENT FOR REMOTE START AND STOP NOTE WHEN USING THE REMOTE START AND STOP OPTION ALL STOP COMMANDS MUST BE WIRED IN SERIES LiftMaster WITH OPTIONAL RE...

Page 35: ...FACTURING INC 240 VOLT THREE PHASE OPTIONAL EQUIPMENT FOR REMOTE START AND STOP NOTE WHEN USING THE REMOTE START AND STOP OPTION ALL STOP COMMANDS MUST BE WIRED IN SERIES LiftMaster WITH OPTIONAL REMO...

Page 36: ...XC SEN SEN EXC EXC SIG SIG EXC SHLD EXC SIG SIG EXC SHLD SIG SIG SHLD EXC SIG SIG EXC SHLD CELL 2 CELL 1 CELL 4 CELL 3 CELL 1 LOAD CELL 2 LOAD CELL 4 LOAD CELL 3 LOAD 6 CONDUCTOR CABLE FROM SCALE INDI...

Page 37: ...59101 PARTS LIST DESCRIPTION QTY PART NUMBER ITEM 1 2 13 X 1 1 4 HEX BOLT 4 N A 1 1 2 13 X 1 3 4 HEX BOLT 1 N A 2 1 2 13 HEX NUT 17 N A 3 1 2 LOCK WASHER 13 N A 4 1 4 FUEL HOSE 35 in BKO122 5 FUEL TA...

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Page 88: ...nAzcapotzalco DFMexico02300 Tel 52 55 5368 7172 Fax 52 55 5368 6699 Guadalajara SM CyclodeMexicoS A deC V CalleBrocaNo 2605 Bodega4 ParqueAlamoIndustrial Tlaquepaque Jal Mexico 44490 Tel 52 33 3675 43...

Page 89: ...ubrication Introduction 29 Lubrication Nomenclature 29 Lubrication Method 30 Bevel Gear Portion and Cyclo Portion Recommended Oils 31 Cyclo Portion Recommended Greases 31 Oil Quantities 32 Oil Supply...

Page 90: ...tall align wire inspect operate and maintain the unit When the unit is to be used in a system for transport of human beings a secondary safety device should be installed to guard against accidents tha...

Page 91: ...you have any questions Nameplate Inspection When contacting Sumitomo about this product please be prepared to provide the following information from the reducer gearmotor nameplate reducer or gearmot...

Page 92: ...5 18 5 25 30 22 30 40 30 40 50 37 50 60 45 60 75 55 75 Single Reduction 4A100 4B125 4C170 4E175 4A105 4B140 4C175 4E180 4A110 4B145 4D160 4E185 4A115 4B160 4D165 4E190 4A120 4B165 4D170 4E195 4A125 4C...

Page 93: ...6 4D17 13 09 4E17 4E18 4F18 4E19 13 01 4F19 14 4A10 14 21 4A12 14 00 4A14 14 16 4B14 4B16 14 00 4C16 4D16 4D17 14 32 4E17 4E18 4F18 4E19 14 23 4F19 5 16 4A10 15 36 4A12 15 65 4A14 16 00 4B14 4B16 16 2...

Page 94: ...rnal machined surfaces are coated with a suitable NP 19 JIS petroleum base corrosion preventative such as Black Bear Par Al Ketone Houghton Rust Veto 342 Daphne Ever Coat No 1 or equivalent Consult Su...

Page 95: ...customer speci ed application requirements i e outdoor modi cations high temperature modi cations are designed to operate within the speci ed environment Install the unit so inspection and or mainten...

Page 96: ...orque arm installation section in this manual for instructions CAUTION The Cyclo BBB4 must be externally supported prior to insertion of driven shaft into bushing External support MUST be maintained u...

Page 97: ...all grease oil and or anti seize paste from the driven shaft Failure to do so could result in damage to shaft Slide Taper Grip bushing onto driven shaft 5 Inspect and test Taper Grip bushing on shaft...

Page 98: ...reads in the hub 8 Screw Taper Grip bushing into Cyclo BBB4 leaving approximately 1 mm gap between the bushing ange and thrust collar Do not apply grease oil or anti seize paste to the driven shaft or...

Page 99: ...r Grip Bushing Bolt Tightening Torques for the correct operational screw torques Table 2 Taper Grip Bushing Bolt Tightening Torques 12 Inordertopreventcorrosion applygrease to the exposed portion of t...

Page 100: ...oading and or large radial loads a shaft tolerance of JIS js6 or JIS k6 is recommended Anti sieze compound Keyed Hollow Bore Installation onto Driven Shaft 1 Apply anti seize compound to the driven sh...

Page 101: ...commodity shaft attachment for Sumitomo speed reducers and gearmotors This system allows bi directional shaft rotation operation with a powerful slip free grip To assure peak performance of your equip...

Page 102: ...y occur If the t is tight use a jig such as the one shown in the Keyed Hollow Bore Installation section to ease assembly Sumitomo does not supply a mounting jig This information is provided for refere...

Page 103: ...attached Refer to the Torque Arm Installation section in this manual for instructions 4 Tighten Bolts to the correct torque value For 3 piece design shrink disc make sure that both plates are parallel...

Page 104: ...ut bolt and lockwasher Inserttheboltthroughthebrackets torquearmsleeve ifsupplied andreducerhousing eyelet Placethelockwasherontheboltandsecurewithnut Unit Size Bolt Size 1 ft lbf N m A M16 x 75 152 1...

Page 105: ...unting hardware for fulcrum mounting bracket are NOT supplied by Sumitomo 4 Position the torque arm as close as possible to 90 relative to the unit output bore driven equipment shaft Sumitomo does not...

Page 106: ...ock Washer 4 Spacer 10 Clevis Pin 5 Threaded Arm 11 Cotter Pin 6 Hex Nut Table 9 Tie Rod Type Torque Arm Parts 1 Assemble the torque arm mounting brackets or wishbone clevis to the threaded arm as sho...

Page 107: ...blies to achieve a greater overall length 4 After inserting the torque rod into the mounting surface carefully tighten nuts on either side of torque rod Do not over tighten nuts Tighten to point where...

Page 108: ...yclo BBB4 using mounting hardware Bracket Bolt Size 1 Torque lb ft N m 4A 8 x M10 34 38 46 51 4B 8 x M12 59 65 80 88 4C 8 x M16 152 167 206 227 4D 4E 8 x M20 290 319 392 431 4F 8 x M24 507 558 686 755...

Page 109: ...ket does not interferewiththetorque arm There should be no metal to metal contact between the two during a complete revolution of the driven equipment Metal to Metal contact between these two componen...

Page 110: ...t Place remaining bushing washer and two nuts on the bolt Do not over tighten nuts Tighten to point where rubber bushings can still be hand rotated Torque Arm Installation continued T Type Torque Arm...

Page 111: ...achinestructure 5 Con rm the mounting angle bracket does not interfere with the torque arm There should be no metal to metal contact between the two during a complete revolution of the driven equipmen...

Page 112: ...hroughout the entire removal process Do not raise the unit too high Shaft binding may occur 2 Remove safety guard from unit Inspect the Taper Grip bushing to ensure that a gap exists between the thrus...

Page 113: ...e shaft Removal of Cyclo BBB4 with Keyed Hollow Bore Before starting unit removal process ensure that electrical power to unit has been safely locked out and that electrical connections to the unit ha...

Page 114: ...een disconnected 1 Remove the safety cover and apply liquid penetrant to the shrink disc bolts and shaft bore allowing adequate time for proper penetration Loosen the locking bolts on the shrink disc...

Page 115: ...the seals according to the guidelines indicated in Table 18 Refer to Table 19 for recommended greases Please note that a highly contaminated environment may require a more frequent lubrication cycle...

Page 116: ...als prior to unit operation e Units may be equipped with either a spring loaded grease relief tting or a plug in the grease purge port If your unit has a plug begin by removing the plug While rotating...

Page 117: ...ounting con guration models the Cyclo portion is lled at the factory with grease For these units the Cyclo portion does not need to be lled with lubricant before start up The Bevel Gear portion of mod...

Page 118: ...Portion Common Oil Sump Table 21 Lubrication Method for Y4 Con guration Mounting Con guration Unit Size Lubrication Method Bevel Gear Size Cyclo Size 4A 4F 100 105 110 115 120 125 10DA 12DA 12DB Cycl...

Page 119: ...nter or at relatively low temperatures Use a lubricant with a viscosity within the range listed in Table 23 Recommended Oil Viscosity Table 23 Recommended Oil Viscosity Minimum allowable viscosity 15...

Page 120: ...ase 4 9 18 5 5 7 21 4 4F19 5 5 20 8 10 7 40 6 5 1 19 3 5 9 22 2 Table 26 Double Reduction Approximate Oil Quantity Units US liquid gallon liter Note Output Bevel Gear Portion Input Cyclo Portion Bevel...

Page 121: ...ul 1 Remove the oil ll plug as referenced in Figure 2 2 Slowly add oil while checking the level through the oil gauge 3 After the oil has settled make sure the level is midway between the high and low...

Page 122: ...DA First Input 0 88 25 Second 15 86 450 4C14DB First Input 2 12 60 Second 15 86 450 4C14DC First Input 4 24 120 Second 15 86 450 4C16DA First Input 2 12 60 Second 26 48 750 4C16DB First Input 4 24 120...

Page 123: ...re or the frame size is large 10 24 hr max day 500 1000 hours Change Interval Remarks Every 20 000 hrs or 3 5 years Shorten the supply interval when the operating conditions are severe or the frame si...

Page 124: ...he voltage to drop Select cables with appropriate diameter so that the voltage drop will be less than 2 After wiring the motor check that the terminal box mounting bolts are tight Measuring Insulation...

Page 125: ...0V 60Hz Figure 5 Three Phase DELTA connection Motor Figure 7 Single Phase Motor 115 230V 60Hz Line 208 230V 60Hz Line 460V 60Hz Figure 4 Three Phase WYE Connection Motor Figure 6 Three Phase Motor 575...

Page 126: ...ges in design features this diagram may not always agree with that on the motor In such cases connection diagram found inside the conduit box of the motor should be used 1 Based on motor power determi...

Page 127: ...tion 230V Figure 13 Fast Brake Action 460V 575V Motor Wiring continued U S Standard and CSA Approved Motor Brake Wiring Figure 15 Fast Brake Action 230V 460V Models FB 20 FB 30 Brakes Power Module Bra...

Page 128: ...208 230V Motor T2 T1 T3 Recti er C A B Motor Recti er Brake M N Furnished by Sumitomo OLR MC T2 T3 Line 208 230V R A C B Brake M N Furnished by Sumitomo OLR MC Line 460V Motor T2 T1 T3 Recti er C A B...

Page 129: ...or W1 V1 U1 V2 Rectifier Brake N M 4 3 2 1 380VAC MC Furnished by Sumitomo Motor W1 V1 U1 220VAC Figure 23 Fast Brake Action 220V Motor 220V Brake Figure 27 Fast Brake Action 380V Motor 220V Brake Sep...

Page 130: ...ed by Sumitomo Motor W1 V1 U1 Brake Voltage MC INVERTER L3 L2 L1 T3 T2 T1 Rectifier Brake N M 4 3 2 1 Line Furnished by Sumitomo Motor W1 V1 U1 VR Brake Voltage MC INVERTER L3 L2 L1 T3 T2 T1 HP kW x P...

Page 131: ...0V Recti er 380V Recti er Model Number Part Number Model Number Part Number FB 01A 1 8 0 1 x 4 10F 2FB2 MP983WW 01 Consult Factory Consult Factory FB 02A 1 4 0 2 x 4 1 3 0 25 x 4 FB 05A 1 2 0 4 x 4 FB...

Page 132: ...ap Ring 6 Gasket Set 7 High Speed Shaft A Bearing 8 Spacer 9 Cycloid Discs 10 Cyclo Eccentric Cam Assembly 11 Spacer 12 High Speed Shaft B Bearing 2 3 21 7 8 9 10 11 12 14 13 15 17 24 16 5 4 1 6 18 19...

Page 133: ...4C145 CJ706LG 4A140 4A145 4B140 4B145 4C140 4C145 11 3 931BB614 003G AP0884G AP0885G AP0883G 4B160 4B165 CJ705LG 13 14 4 931BB614 004G AP8708G CJ555LG AP8707G 4C160 4C165 CJ707LG 16 18 5 931BB614 005G...

Page 134: ...D78681 80 88 25 D78682 93 102 29 D78683 112 123 35 D78684 138 151 43 D78685 163 179 51 D78686 189 207 59 D78687 227 249 71 D78688 278 305 89 D78689 364 104 See Note 1 364 417 119 See Note 1 424 121 Se...

Page 135: ...78727 93 102 29 D78728 112 123 35 D78729 138 151 43 D78730 163 179 51 D78731 189 207 59 D78732 227 249 71 D78733 278 305 89 D78734 364 104 See Note 1 364 417 119 See Note 1 424 121 See Note 1 Unit Siz...

Page 136: ...95 x 13 D 38 x 58 x 11 4C160 4C165 30217 6307R 6308 D 55 x 78 x 12 4C170 4C175 30220 6406 6407 D 62 x 82 x 12 4D160 4D165 32028 32314 30217 6307R 6308 D 140 x 170 x 14 S 90 x 115 x 13 D 55 x 78 x 12...

Page 137: ...of the bevel gearset is provided for vibration analysis purposes Cyclo BBB4 Nominal Ratio Bevel Ratio Cyclo Input Ratio 80 3 2 25 88 3 5 25 93 3 2 29 102 3 5 29 112 3 2 35 123 3 5 35 138 3 2 43 151 3...

Page 138: ...t Screw Conveyor Adapter 4 Shaft Seal 5 Shaft Retaining Plate 6 Fabricated Screw Conveyor Adaptor 7 Optional Braided Cord Packing Seal 8 Optional Gland Cover Plate 1 Insert the screw conveyor shaft co...

Page 139: ...dapter Unit Size Shaft Retaining Bolts Qty x Bolt Size Bolt Torque ft lbs 4A 2 x M10 33 4B 2 x M10 33 4C 2 x M12 59 4D 2 x M16 146 4E 2 x M16 146 Table 47 Bolt Tightening Torques Note 1 Bolt Class equ...

Page 140: ...or use if the conveyed material is abrasive Double Lip Nitrile Oil Seal recommended for use if conveyed material is a nonabrasive liquid Sumitomo does not recommend the use of both sealing options at...

Page 141: ...tly higher operating cycles than the Bevel Gear portion rebuild and repair is a convenient way to extend the useful life of your gearbox Cyclo repairs should be conducted by experienced personnel to p...

Page 142: ...entire Cyclo BBB4 unit remove each of the bolts from the Cyclo ring gear housing shown in horizontal position for clarity 5 Carefully separate the bevel gear housing assembly from the Cyclo portion t...

Page 143: ...Cycloid Disc Spacer Cycloid Disc Eccentric Bearing Key Cycloid Disc 8 Using both hands carefully remove the top Cycloid disc 9 For Cyclo units supplied with a spacer remove the Cycloidal disc spacer 1...

Page 144: ...n Maintenance Manual Cyclo BBB4 Snap Ring Ring Gear Housing Spacer High Speed Shaft Bearing 12 Remove the ring gear housing 13 Remove the spacer and the snap ring from the high speed end shield 14 Rem...

Page 145: ...housing on the Cyclo high speed end shield or the motor ange and insert the ring gear housing pins and rollers if they had been removed during the disassembly process Rotate each of the pins and roll...

Page 146: ...he reduction components with the amount speci ed in Grease Quantities section of this manual or ll to 80 of the space around the reduction mechanism and bearings of single reduction units and 50 of th...

Page 147: ...su cient lubricant If output bearings are damaged contact the factory If bearings in Cyclo portion are damaged replace the a ected bearings Clean ush the reducer and ll with the correct type and quant...

Page 148: ...ontacts Rotates with the load disconnected but Rotates in the wrong direction Connection error Change any two of the three phase source connections Fuse blows Shorted lead wire Replace fuse and rewire...

Page 149: ...9 Guadalajara SM CyclodeMexicoS A deC V CalleBrocaNo 2605 Bodega4 ParqueAlamoIndustrial Tlaquepaque Jal Mexico 44490 Tel 52 33 3675 43 69 Fax 52 33 3675 4418 Brazil S oPaulo SMCycloRedutoresdoBrasilCo...

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