IDEAL Bikes PRISMA-810 Original Instructions Manual Download

Page: 51 / 100

BRAKES

25 Disc brake

Brake disc

Adapter

Brake calliper

Hydraulic line

Fig. 11:

Disc brake components

25.1 Method of operation

The disc brake creates a braking effect when the brake lever is pulled to decelerate the

brake disc.
The brake disc is decelerated by the brake calliper attached to the fork or chainstay. The

brake calliper contains brake pads that are pressed against both sides of the brake disc when

the brake lever is pulled.
The force is usually transferred hydraulically. Pulling the brake lever increases the pressure

on the brake fluid in the hydraulic line. The brake fluid transfers this pressure to the brake

calliper and presses the brake pads against the brake disc, thereby braking the wheel.
Depending on the model, the braking power can also be transmitted mechanically from the

brake lever to the hydraulically-controlled brake calliper along a brake cable.

Summary of Contents for PRISMA-810

Page 1: ...BMIEEN22V01 Original Instructions EN 15194...

Page 2: ...IKOS MANIATOPOULOS S A is not liable for technical or editorial errors Contents PlusDocu GmbH Stralauer Platz 34 10243 Berlin Germany info plusdocu com www plusdocu com Copyright Text pictures and inf...

Page 3: ...FRAME A Top tube E Seat stay B Head tube F Seat tube C Down tube G Suspension fork fork D Chainstay A B C D G E F...

Page 4: ...es 13 Stand 4 Headlight 14 Rear wheel 5 Front mudguard 15 Rear disc brake 6 Front wheel 16 Rear mudguard 7 Front disc brake 17 Rear light with reflector 8 Front wheel hub 18 Carrier 9 Semi integrated...

Page 5: ...es 13 Stand 4 Headlight 14 Rear wheel 5 Front mudguard 15 Rear disc brake 6 Front wheel 16 Rear mudguard 7 Front disc brake 17 Rear light with reflector 8 Front wheel hub 18 Carrier 9 Fully integrated...

Page 6: ...age 16 8 Misuse 18 8 1 Prohibition of tuning and modifications 18 9 Residual risks 19 10 Safety notices 20 10 1 General safety information 20 10 2 Safety instructions for the e drive and its component...

Page 7: ...1 2 2 Removing and inserting the semi integrated battery 45 21 3 Riding without the e drive 45 21 4 Range route planning 46 21 5 Storage and operating temperatures 46 21 6 Cleaning and care 47 BRAKES...

Page 8: ...g system 62 29 4 Wear and maintenance 63 29 5 Cleaning and care 63 30 Electronic gear shift system 63 WHEELS 64 31 General information 64 31 1 Rims and spokes 65 31 2 Tyre types 65 31 3 Valve types 66...

Page 9: ...pedelec 83 43 Transporting pedelecs 84 DISPOSAL 85 HOW TO HANDLE THE PEDELEC 86 44 Overview of the operating steps 86 44 1 Preparation 86 44 2 Using the pedelec 87 44 3 Cleaning and maintaining the p...

Page 10: ...n safety and use of your pedelec They are based on the standards that apply in the European Union Beforeusingyourpedelecforthefirsttime pleasereadtheseinstructionsandallapplicable manufacturer scompon...

Page 11: ...ved separate manufacturer s component instructions please contact the manufacturer of your pedelec to ask for a copy 3 Labelling and meanings of safety notices and warnings Safety notices and warnings...

Page 12: ...The signal word Warning indicates a hazard with a medium degree of risk failure to comply with the safety notices and warnings in this category can result in a fatal or serious injury CAUTION The sig...

Page 13: ...Symbol for alternating current AC Products marked with this symbol meet all applicable European Economic Community regulations Electrical devices with this marking must not be disposed of with house...

Page 14: ...n of product marking 1 Name and address of manufacturer 2 Contact information 3 Max motor driven speed 25 km h Nominal motor output 0 25 kW 4 Symbols Chap 3 on page 11 and Chap 4 on page 13 5 Model de...

Page 15: ...xceeded Chap 11 Maximum permitted total weight on page 27 Country specific and regional regulations must be observed to comply with the proper use of the pedelec in road traffic Chap 10 3 Safety instr...

Page 16: ...te gradients In these conditions contact with irregular terrain and repeated loss of tyre contact with the ground may occur Drops are intended to be limited to 15 cm or less 15 km h to 25 km h include...

Page 17: ...kes No specific riding skills required 15 cm Leisure and trekking with moderate effort Trekking bike travel bike No specific riding skills required 60 cm Sports and competitive events with moderately...

Page 18: ...celerate the wear of the battery or even damage the battery INFORMATION Misuse of the pedelec can lead to the warranty becoming void 8 1 Prohibition of tuning and modifications Possible legal conseque...

Page 19: ...re aware that residual risks exist when using the pedelec The unpredictable residual risks when using the pedelec described here include Unpredictable cycling manoeuvres and or misconduct on the part...

Page 20: ...ecognise events early and to be able to react to them Always adapt your cycling style and speed to the current weather conditions and road characteristics Please note in particular that the braking di...

Page 21: ...gwear if possible instead of wide trousers dresses or skirts Make sure that loose clothing cannot get caught in the moving parts of the pedelec for example by using trouser clips Make sure that no loo...

Page 22: ...before carrying out any work before transporting it or storing it for a longer period of time in order to prevent you or others from accidentally starting the e drive Do not make any changes or modif...

Page 23: ...ches the voltage indicated on the charger Only use the charger in dry indoor rooms Make sure that the mains voltage at the mains connection corresponds to the specification on the charger Do not allow...

Page 24: ...ry Improper handling of the battery can cause burns and or injuries to you and others Have the battery checked by an authorised specialist dealer after a fall or hard impact to ensure that there is no...

Page 25: ...g and user maintenance must not be carried out by children without supervision The battery must not be removed or inserted by children Keep the battery and charger out of the reach of children Secure...

Page 26: ...egulations For information on the applicable road traffic regulations in the country or region contact the Ministry of Transport for example When cycling wear a suitable bicycle helmet tested in accor...

Page 27: ...d to material damage Never exceed the maximum permissible total weight of the pedelec The pedelec has a maximum permitted total weight that must be observed when using the pedelec Youcanfindthemaximum...

Page 28: ...ly A torque spanner with a suitable adjustment range is required for this task The correct torque for a screw connection depends on the material and diameter of the screw connection as well as the mat...

Page 29: ...ques specified on the components deviate from the specifications in the table the torques on the components take priority General tightening torques Screw connection Torque in Nm Pedals 35 Nm Adjustab...

Page 30: ...0 12 Nm PRISMA 610 GTS_622 trekking 4029632 M 6 8 Nm 10 12 Nm PRISMA 609 WAV_584 sport 4027602 W 6 8 Nm 10 12 Nm PRISMA 609 WAV_622 sport 4029622 W 6 8 Nm 10 12 Nm FUTOUR 810X WAV_622 trekking 4028372...

Page 31: ...12 Nm QR QR QR n a n a 10 12 Nm QR QR QR 10 Nm n a 10 12 Nm QR QR QR n a n a 10 12 Nm QR QR QR n a 17 18 5 Nm 10 12 Nm QR QR QR n a 17 18 5 Nm 10 12 Nm QR QR QR n a 17 18 5 Nm 10 12 Nm QR QR QR n a 17...

Page 32: ...ents and may lead to accidents or falls Check your pedelec regularly for wear Do not use your pedelec if you notice any cracks deformations or changes in colour Do not use your pedelec if you notice e...

Page 33: ...pect damage Have carbon components checked by your specialist dealer after overloading or a fall even if they show no visible signs of damage Have carbon components checked by your specialist dealer a...

Page 34: ...ct your attention from road traffic Make sure that the adjusted sitting position is also comfortable for longer distances and that you are able to operate the brake lever and operating elements on the...

Page 35: ...sethepedals to set the rear wheel gently in motion Check that the pedal drive is working properly and securely fastened Handlebar and handlebar stem Checkthatthehandlebarandhandlebarstemaresecurelymou...

Page 36: ...e height of the cyclist the frame size and geometry of the pedelec the saddle and handlebar positions theconditionsofusewhereapplicable e g predominantlyusedforsportsactivities Guidance for setting th...

Page 37: ...ring 3 Sprocket Fig 3 Chain drive components The chain of the pedelec runs over two gear wheels the teeth of which interlock with the free openings between the individual chain links that make up the...

Page 38: ...s of wear Contact your specialist dealer to have worn chain rings or sprockets replaced If you have the impression that the chain has stretched or you notice signs of wear on the chain links contact y...

Page 39: ...ns accompanying the e drive contain detailed descriptions relating to the specific model of e drive and its components including all relevant details as well as safety notices and warnings Always obse...

Page 40: ...etc Due to the additional components of the e drive a pedelec is fundamentally different to a conventional bike without an e drive in several ways Themuchhigherweightanddifferentweightdistributionofa...

Page 41: ...e on your pedelec is switched on the electric auxiliary motor provides assistance while you are riding the pedelec At speeds of 25 km h and above the electrical pedal assistance switches off leaving y...

Page 42: ...it while the e bike system is switched on Always switch off the e bike system before removing the battery 21 2 1 Removing and inserting the fully integrated battery Removing the battery cover 2 1 1 B...

Page 43: ...ry in the intended position to prevent it from falling out If the battery is not released from its position pull it out by hand while turning the key 4 Hold the battery firmly in one hand and press th...

Page 44: ...er holder of the frame 2 Push the battery cover into the upper holder as far as it will go press and hold the button on lock 2 of the battery cover and slide the lock towards the head tube The upper p...

Page 45: ...lock is engaged 1 Guidethebattery 2 towardsthelowerbatteryholderfromaboveandaligntherecess on the underside of the battery with the catch on the battery holder 2 Swivel the battery to the right until...

Page 46: ...gage the condition and age of the battery Gradually familiarise yourself with your pedelec away from any roads and heavy traffic Test the maximum range of your pedelec under a variety of external cond...

Page 47: ...or other liquids Do not use a steam cleaner high pressure cleaner or water jet Do not allow the charger and the battery or the connection contacts for the battery on the pedelec to come into contact w...

Page 48: ...n decelerates the entire pedelec The brakes for each wheel are operated using the corresponding brake lever mounted on the handlebar 23 Brake lever configuration 1 2 1 Left brake lever front brake 2 R...

Page 49: ...stics WARNING Risk of accident and injury If you brake the front wheel abruptly you could be thrown over the handlebar or fall off the pedelec Use the front brake very cautiously when riding at high s...

Page 50: ...arrying out repairs with original spare parts only WARNING Risk of accident and injury If your pedelec is fitted with a power modulator this modulator alters the braking power of the front brake If th...

Page 51: ...brakecallipercontainsbrakepadsthatarepressedagainstbothsidesofthebrakediscwhen the brake lever is pulled The force is usually transferred hydraulically Pulling the brake lever increases the pressure o...

Page 52: ...harp edges and can cause serious cuts Rotating brake discs can sever limbs Do not reach into a rotating brake disc Wear protective gloves when working on or near the brake disc WARNING Risk of acciden...

Page 53: ...the disc brake and or your pedelec is new or after the brake pads have been replaced bed in the disc brake away from road traffic before using your pedelec regularly Chap 25 4 Bedding in disc brakes o...

Page 54: ...d then brake hard and evenly to drop to a walking pace The wheels should not lock in the process Repeat this process up to 50 times You will notice that the brakes become more effec tive after each br...

Page 55: ...pecialist dealer to have the brake adjusted Check whether the wheel is blocked when you pull the corresponding brake lever Ifthewheelisnotsufficientlybrakedorblockedwhenyoupullthebrakelever contact yo...

Page 56: ...nsult your specialist dealer 25 6 1 Adjusting the brake lever 2 1 1 Clamp screw 2 Adjusting screw Fig 12 Adjusting the brake lever In order to guarantee maximum braking efficiency at all times the pos...

Page 57: ...ure or do not know how to recognise or comply with the wear limit of components to have the disc brake hydraulics checked and serviced if necessary to have wear parts replaced and then have the disc b...

Page 58: ...d traffic Come to a stop if you are unable to use the gear shift system safely e g if it malfunctions NOTE Risk of damage Damage to the gear shift system caused by improper use Do not pedal hard when...

Page 59: ...nt sizes at the same height as the pedals and 7 to 12 sprockets of different sizes at the rear wheel hub Thedifferentcombinationsofchainringsandsprocketsoverwhichthechaincanruncreate the different gea...

Page 60: ...hattheyarefunctioningcorrectly and to prevent unnecessary wear Make sure that the chain chain rings sprockets front derailleur rear derailleur and gear cables are undamaged Makesurethatthechainandrear...

Page 61: ...st dealer to have the derailleur system serviced if unusual noises can be heard when shifting gears problems occur when shifting gears the chain comes off repeatedly 28 5 Cleaning and care Keep all th...

Page 62: ...heck the components of the hub shifting system regularly to ensure that it continues to operate correctly and to prevent unnecessary wear Make sure that the chain chain rings and gear cables are undam...

Page 63: ...to ensure the hub shifting system continues to function correctly Clean the operating elements with a damp cloth Remove coarse soiling from the chain ring and sprocket with a damp cloth or a soft bru...

Page 64: ...sed risk of accidents as a result Remove any dirt from the reflectors and replace worn or missing reflectors immediately WARNING Risk of accident and injury There is an increased risk of accidents and...

Page 65: ...Check the wheels every six months to ensure they are in a good condition The wheels should be free from damage and aligned correctly 31 1 Rims and spokes Correct and even tensioning of the rims stabi...

Page 66: ...lve turn the valve screw upwards in an anti clockwise direction To let air out of the tyre push down the valve screw without the valve connector adapter attached To close the valve turn the valve down...

Page 67: ...e or let air out of the tyre if the tyre pressure does not match the specifications or is not suitable for the journey you are planning 32 Pumping up tyres 1 Use a bicycle pump with a valve connector...

Page 68: ...for indentations on the rim using your fingernail or a toothpick If you notice any indentations on the rim the wear limit has been reached and the rim must be replaced Contact your specialist dealer t...

Page 69: ...ge Failure to observe the specified minimum extension height of the seat post can damage certain pedelec components When adjusting the saddle height take care not to damage any cables bowden cables or...

Page 70: ...he frame 4 To secure the saddle in position swivel the quick release lever inwards until it is flush with the seat tube If you cannot swivel the quick release lever in as far as the seat tube you can...

Page 71: ...clamp screw in a clockwise direction and tighten When doing this observe the torque of the clamp screw Chap 12 1 on page 29 5 Check whether the saddle can be rotated If you can rotate the saddle check...

Page 72: ...the shaft clamp until you can turn the handlebar against the front wheel 4 Adjust the head bearing as described below Tighten the screw on top of the handlebar stem in gradual steps approx of a revol...

Page 73: ...suspension components NOTE Risk of damage Incorrect adjustment or handling can adversely affect your riding comfort and damage the pedelec and the suspension components Contact your specialist dealer...

Page 74: ...tion The spring tension determines the stiffness of the suspension fork under load and the resistance of the suspension fork to compression Hydraulicdampersensurecontrolled adjustablecompression Theco...

Page 75: ...same stiffness setting on both sides 3 If you are unsure how to adjust the suspension or experience problems when doing so please consult your specialist dealer Lock out function The lock out functio...

Page 76: ...and care Make sure that the sliding surfaces and seals on the suspension are free from dirt Remove any dirt with a clean cloth and a dab of oil applied if necessary After cleaning apply a small quanti...

Page 77: ...nts on the pedelec Only use the pedelec on public roads if all lighting components meet national and regional requirements Familiarise yourself with national laws and regulations Have any faulty light...

Page 78: ...ut or stop to switch on the lights WARNING Risk of accident and injury If the beam of light from a headlight is too bright it may dazzle oncoming road users There is a risk of accident and injury Adju...

Page 79: ...crush your fingers Take extra care when opening and closing the quick release clamp and take care not to get your fingers caught Components secured with quick release clamps are quick to adjust remove...

Page 80: ...ist dealer 39 Bell Depending on the model the pedelec is fitted with a bell on delivery If the pedelec is not fitted with a bell you can retrofit one In case of any questions consult your specialist d...

Page 81: ...g to DIN EN ISO 11243 Do not make any structural modifications to the carrier as this could affect its stability When loading the carrier observe the information about the carrier s maximum load capac...

Page 82: ...foot to fold out the stand until it engages 3 Carefully lean the pedelec against the stand 4 Once the pedelec is standing securely you can let it go If you want to use or move the parked pedelec 1 Hol...

Page 83: ...damage and functional impairment Observe the storage information in the corresponding manufacturer s instructions for the e drive especially the battery and other pedelec components if necessary 1 Cl...

Page 84: ...Observe the transport information in the corresponding manufacturer s instructions for the e drive and other components if necessary Switch off the e drive and remove the battery from the pedelec 1 If...

Page 85: ...nt components must be collected separately and disposed of according to environmental regulations As a consumer you are legally obliged to return electrical and electronic equipment as well as all typ...

Page 86: ...arate detailed sections if you are unsure of how to use the pedelec or have any problems when using it 44 1 Preparation If you are riding the pedelec for the first time 1 Adjust the saddle and handleb...

Page 87: ...7 Transporting baggage on page 90 Transport baggage on the carrier or in a trailer if necessary Use suitable bicycle bags to store baggage safely Transporting children Chap 46 Riding with children on...

Page 88: ...ponents Chap 19 2 Wear and maintenance on page 38 E drive Section Special characteristics of the e drive on page 39 and the manufacturer s instructions accompanying the e drive Front wheel and rear wh...

Page 89: ...not be visible at first glance e g hairline cracks After a fall always have your specialist dealer replace any carbon components with suitable original parts If the fall occurred with the battery fit...

Page 90: ...he only exception to this NOTE Risk of damage Using carrier and or trailer incorrectly can damage components on the pedelec When transporting baggage observe the information on the maximum load capaci...

Page 91: ...riding characteristics of your pedelec may change due to the additional weight CAUTION Risk of injury Your fingers may get trapped in the clamping brackets and the lashing straps may snap back and in...

Page 92: ...he IDEAL bicycle pedelec is responsible for bearing the costs of the inspection and servicing In the event of a claim IDEAL shall be free to choose between repairing or replacing the affected componen...

Page 93: ...you take responsibility for any associated risks You must be aware of the rules for safe and responsible use and apply them accordingly IMPORTANT In order to ensure that you continue riding safely ce...

Page 94: ...ealer 2 Inspection After approx 1 000 km 50 100 hours of use or at least once a year Activities performed parts replaced repaired Date stamp signature of specialist dealer 3 Inspection After approx 2...

Page 95: ...ature of specialist dealer 5 Inspection After approx 4 000 km 50 100 hours of use or at least once a year Activities performed parts replaced repaired Date stamp signature of specialist dealer 6 Inspe...

Page 96: ...0 WAV 584 trekking 4027612 W 2 140 kg PRISMA 610 GTS 622 trekking 4029632 M 2 140 kg PRISMA 609 WAV 584 sport 4027602 W 2 140 kg PRISMA 609 WAV 622 sport 4029622 W 2 140 kg FUTOUR 810X WAV 622 trekkin...

Page 97: ...himano BT E8016 630Wh semi integrated Shimano BT E8010 504Wh semi integrated Shimano BT E8014 418Wh semi integrated Shimano BT E6000 418Wh carrier Gear shift system Derailleur system Hub shifting syst...

Page 98: ...out an inspection after 500 km or 25 50 hours of use but within two months of purchase at the latest The customer was advised to read the original operating instructions and all related instructions...

Page 99: ...99 NOTES...

Page 100: ...BMIEEN22V01...

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IDEAL Bikes PRISMA-810, Original Instructions Manual

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